Rising fuel and electric costs, along with global warming concerns have changed the way industrial facilities view energy consumption. Process equipment and air pollution control systems that were installed several years ago may not reflect the energy conscious designs available today, analyzing these systems to determine energy reduction opportunities can be a very valuable practice. Recovering waste heat is one of the easiest and most utilized means of reducing energy demands at industrial facilities.
Dürr MEGTEC’s industry-leading experience in air handling, drying, heating, cooling, process and combustion control can help improve the operating efficiency of your facility and maximize the performance of your equipment. By analyzing current process energy usage, we can offer solutions to reduce your energy consumption.
Whether providing high-efficiency, low emissions auxiliary boilers to coal or otherwise fired power plants across the United States, or heat recovery steam generators to natural gas fired turbine plants you will find Superior Boilers serving the needs of power generation customers for years to come.
Thermal Energy International has helped several well-known pharmaceutical companies in North America and Europe reduce their energy costs and carbon dioxide emissions. Our FLU-ACE heat recovery system recycles the heat normally lost through the boiler flue gas exhaust – reducing energy consumption on most boilers by 10% to 20%.
HydroThane BSP technology is the best method for H2S removal combining deep H2S removal, a very high reliability and availability, and low lifecycle costs. The clean biogas can be used to produce electricity or to replace natural gas in a boiler.
For particulate matter (PM) emission control in high temperature exhaust streams, such as those from biomass or coal boilers and heaters, common dedusters such as cyclones and multicyclones are not able to comply with current emission limits. This is mainly due to their low efficiency, particularly for small particles (less than 10µm). In order to meet emission limits this usually requires an additional investment in a final stage deduster. Bag filters (BF) are very efficient dedusters. They can also be...
Superior Boilers can be found burning digester methane gas, hydrogen, tallow (animal fats), biodiesel, sanderdust and recovering heat from biomass systems. In addition, Superior Boiler Works, Inc. has partnered with the biomass experts AESI located in Wichita, KS USA. AESI offers turnkey expertly designed biomass sytems and offers burn tests for a diverse array of materials
Discontinuous control is used mainly in smaller steam boilers with low output since the temperature fluctuations in the boiler are fairly great as a result of irregular refilling with water. Continuous control, on the other hand, permits still more economical steam generation with high quality.
Collect valuable biogas from anaerobic digestion systems with a GTI gas collection cover. In waste-to-energy projects, the collected biogas can be used as a renewable fuel to generate process heat or electricity, helping to offset energy costs.
Superior Boiler Works, Inc. led the way in Ethanol production in the USA with more installed firetube boilers in Ethanol plants than any other manufacturer. Ethanol requires the distillation of sugars into an alcohol fuel. Superior’s products are used to generate heat needed for the ethanol distillation processes, heating storage tanks as well as batch reactors. Additionally, Superior Boilers can be fitted with packaged burners which fire a variety of fuels from tallow to syngas to Hydrogen and most...
You`ll find Jeffrey Rader`s equipment employed in many stages of woody biomass processing. Woody Biomass is the residual waste wood that results from the lumber manufacturing process. It is burned in a boiler to generate steam that is used both in the lumber-drying process and to produce electricity. Jeffrey Rader is a leader in serving the electric utility industry with boiler feed systems (pneumatic and mechanical) for producing electric power from biomass materials.
Decades of experience pay off, especially in the field of oleochemistry. Through the use of our technologies, high-quality products can be produced with a wide variety of raw materials, taking into account individual requirements. Product purity, environmental compatibility and minimal energy consumption are the focus. Therefore, innovative systems for energy recovery and sophisticated process links are a matter of course.
Gasification and synthetic gas production from various waste products are becoming increasingly important energy recovery technologies. Often, the synthetic gas contains various hazardous contaminants including H2S, HCl and other acids, heavy metals, and tars. The gas requires cleaning before it is introduced in the engine or boiler. Most of these processes generate significant concentration of tars. The tars can vary from very low molecular weight to large and complex chains.
Reduction of perating costs: The increased energy costs over the last years have made investments towards heat recovery solutions not only cost effective but profitable. With the support and input of our employees and our technical know how, are improvements and solutions concerning heat recovery become feasible.
Being driven by new legislation, the production of substitute fuel/alternative fuel will be gain momentum in the next few years, as well as the expected increase of recycling rate in municipalities. This means a lot of waste streams can be turned into alternative fuel for the coal fired power plant, cement and lime industry, biomass power plant, or other industrial boiler systems that still burning fossil fuels.
Industrial boilers and burners have their own unique characteristics. When an unexpectedly high CO is detected, the Testo 350 will automatically adjust to the situation, keeping the sensor protected at all times. Don`t worry about climbing and removing the probe from the stack, just hit the fresh air button. The measurements of O2, CO, NO and SO2, combined with automatic calculations (CO2, efficiency, excess air), provide fast tuning solutions. The 350`s compact design is better for working on a platform or small...