Rising fuel and electric costs, along with global warming concerns have changed the way industrial facilities view energy consumption. Process equipment and air pollution control systems that were installed several years ago may not reflect the energy conscious designs available today, analyzing these systems to determine energy reduction opportunities can be a very valuable practice. Recovering waste heat is one of the easiest and most utilized means of reducing energy demands at industrial facilities.
Dürr MEGTEC’s industry-leading experience in air handling, drying, heating, cooling, process and combustion control can help improve the operating efficiency of your facility and maximize the performance of your equipment. By analyzing current process energy usage, we can offer solutions to reduce your energy consumption.
Thermal Energy International has helped several well-known pharmaceutical companies in North America and Europe reduce their energy costs and carbon dioxide emissions. Our FLU-ACE heat recovery system recycles the heat normally lost through the boiler flue gas exhaust – reducing energy consumption on most boilers by 10% to 20%.
Whether providing high-efficiency, low emissions auxiliary boilers to coal or otherwise fired power plants across the United States, or heat recovery steam generators to natural gas fired turbine plants you will find Superior Boilers serving the needs of power generation customers for years to come.
Reduction of perating costs: The increased energy costs over the last years have made investments towards heat recovery solutions not only cost effective but profitable. With the support and input of our employees and our technical know how, are improvements and solutions concerning heat recovery become feasible.
Superior Boiler Works, Inc. led the way in Ethanol production in the USA with more installed firetube boilers in Ethanol plants than any other manufacturer. Ethanol requires the distillation of sugars into an alcohol fuel. Superior’s products are used to generate heat needed for the ethanol distillation processes, heating storage tanks as well as batch reactors. Additionally, Superior Boilers can be fitted with packaged burners which fire a variety of fuels from tallow to syngas to Hydrogen and most...
Collect valuable biogas from anaerobic digestion systems with a GTI gas collection cover. In waste-to-energy projects, the collected biogas can be used as a renewable fuel to generate process heat or electricity, helping to offset energy costs.
Processes that create a synthetic gas (syn gas) in a gasification process for waste reduction, electricity generation, or steam production (CHP – combined heat and power processes) – commonly benefit from custom heat recovery systems.
Procal supply analysers to monitor many different applications from small combustion plants to large power stations. Examples include University Boiler Plants, Carbon Black Plants, Thermal Oxidisers and Community Heating Projects.
Turboden ORC can produce electricity by recovering heat from industrial processes, reciprocating engines and gas turbines. The power of Turboden units generally ranges between 200 kW and 15 MW electric.
Superior Boilers can be found burning digester methane gas, hydrogen, tallow (animal fats), biodiesel, sanderdust and recovering heat from biomass systems. In addition, Superior Boiler Works, Inc. has partnered with the biomass experts AESI located in Wichita, KS USA. AESI offers turnkey expertly designed biomass sytems and offers burn tests for a diverse array of materials
HydroThane BSP technology is the best method for H2S removal combining deep H2S removal, a very high reliability and availability, and low lifecycle costs. The clean biogas can be used to produce electricity or to replace natural gas in a boiler.
Gasification and synthetic gas production from various waste products are becoming increasingly important energy recovery technologies. Often, the synthetic gas contains various hazardous contaminants including H2S, HCl and other acids, heavy metals, and tars. The gas requires cleaning before it is introduced in the engine or boiler. Most of these processes generate significant concentration of tars. The tars can vary from very low molecular weight to large and complex chains.
Thermal Energy’s GEM steam traps and FLU-ACE heat recovery technologies have wide applications in the food and beverage industry. From breweries and bottling operations, to food processing, packaging, and other food and beverage operations, we can help you reduce your energy costs while lowering your greenhouse gas emissions.
The range of supply of biogas to electricity solutions is from 10 kW to 1 MW. All the components of the solution are provided with matching capacities.
It comprises the biogas digester system of the desired capacity, gas storage, biogas cleaning system to get rid of H2S from the gas, and the biogas genset. In the digester system, one may have a pre-digester or a feed mixing chamber or both. On the post-digester side, liquid from the slurry is separated and is recycled for feed preparation. It reduces the overall...
Steam enhanced oil recovery burns fossil fuel to generate steam to inject in production wells to boost oil output. CSP can be used to generate steam for this use. Hyperlight uses the lowest cost materials, manufacturing method, and installation technique of any CSP technology yet deployed for industrial process heat and can be deployed at the smaller scale needed for commercial and industrial customers.
Cocoa processing plants are often located in remote areas with little or no access to fossil fuels. The cocoa shells represent up to 10 % of the processing capacity of a typical plant, and often have no market value. VYNCKE offers combustion systems to convert the cocoa shells into a reliable supply of steam for the sterilization, roasting and grinding process. Our systems effectively address the challenges of cocoa shells as a boiler fuel, and even allow co-generation (combined heat and power supply).