waste exhaust heat Articles

  • Utilizing Waste Heat For Power

    Continuous duty gen-sets provide base-load power generation in diverse applications around the globe. However, high fuel costs and engine maintenance are pain points felt by operators. A low-maintenance path to significant fuel savings and lower emissions is what the U.S. Department of Defense (DOD) had in mind when they approached ElectraTherm to integrate the company’s Green Machine waste ...


    By ElectraTherm

  • Case study - Waste heat generates steam and savings

    OVERVIEW A coil coating facility purchased a new a 15,000 SCFM Regenerative Thermal Oxidizer (RTO) which had a nominal heat transfer efficiency rate of 90% thermal energy recovery. It was designed with supplemental fuel injection (SFI) which is used during low VOC loading conditions, to help save fuel cost.  The facility was looking for additional ways to decrease their exhaust ...

  • Marketing Analysis of Low Temperature Waste Heat Boiler

    Environmental pollution brought by the burning of fossil fuels and improper energy use structure have became big problems of boiler manufacturer like ZG. To need the market demand for the development of new energy and renewab ...


  • CDQ waste heat boiler for iron and steel industry manufacturer

    Energy use is additionally a major supply of emissions from the iron and steel industry, making energy efficiency improvements a lovely chance to reduce both emissions of pollutants and greenhouse gases. The global steel industry has recently taken the lead on developing future low-carbon iron and steelmaking technologies. Waste heat boiler ...


  • Case-study - Utilising waste heat for water production and climate control

    Water purification is needed to produce high quality water for consumption, agriculture and industrial needs. Conventional water treatment processes, like distillation and reverse osmosis, consume vast amounts of energy. However, there is a large potential for significant reductions in energy consumption and CO2 emissions in this sector. It can be achieved by the exploitation of waste heat for ...


    By Climate-KIC

  • Using biogas for combined heat and power

    An integral part of the majority of anaerobic digestion facilities across the world is the CHP combined heat and power (CHP) engine. For the first time builder of a biogas plant, it is often neglected as the focus is on reducing the capital costs ...


    By Clarke Energy

  • Using biogas for combined heat and power

    An integral part of the majority of anaerobic digestion facilities across the world is the CHP combined heat and power (CHP) engine. For the first time builder of a biogas plant, it is often neglected as the focus is on reducing the capital costs ...


    By Clarke Energy

  • Case study - Green Machine generates power from waste heat at biogas facility in the Czech Republic

    Biogas/Heat-to-Power Application on Two MWM Internal Combustion Engines Site: Brno, Czech Rep. Engine Max Power: 980kWe (currently limited to 900 kWe) Green Machine Gross Power Output Avg:  32-39 kWe Thermal Input to the Green Machine: 375-500kWt Hot Water Input Range: 86 - 92°C Hot Water Flow: 35 m3/hour Ambient Temperature: 0-25°C Date Commissioned: Q2 ...


    By ElectraTherm

  • Green machine generates power from waste heat at biogas facility in the Czech Republic

    Biogas/Heat-to-Power Application on Two MWM Internal Combustion Engines Site: Brno, Czech Rep. Engine Max Power: 980kWe (currently limited to 900 kWe) Green Machine Gross Power Output Avg:  32-39 kWe Thermal Input to the Green Machine: 375-500kWt Hot Water Input Range: 86 - 92°C Hot Water Flow: 35 m3/hour Ambient Temperature: 0-25°C ElectraTherm’s ...


    By ElectraTherm

  • ElectraTherm enters Canada’s natural gas compression market converting waste heat to power at a natural gas compressor station - Case study

    ORC Application on a Waukesha 7042 Site: Alberta, Canada Gross Power Output Avg: 90kWe Hot Water Input Range: 110°C Hot Water Flow: 11 l/s ElectraTherm partnered with ConocoPhillips to install two Green Machines at a natural gas compression station in Cessford, Alberta, Canada. The two Green Machine 4400s, ElectraTherm’s ORC generators producing electrical output up to ...


    By ElectraTherm

  • Heat Recovery for Reuse in Proofing Ovens: Buttercup Bakeries

     By collaborating with a major tertiary research institution, RMIT University, Buttercup Bakeries has been able to apply new heat recovery technology suitable for bakery and other industrial applications. The initiative has resulted not only in cost and energy savings but more efficient oven heating boiler operations. Background Buttercup Bakeries is part of the ...


  • Saving waste in the boiler house

    Burner technology has improved greatly in recent years. Older Burners had a series of cams and levers that were calibrated to provide specific amounts of air for a particular rate of firing. Being mechanical items, these wore and sometimes required calibration. They, therefore, had to be regularly serviced and calibrated. Generally, new burners use frequency controlled motors and cams to open air ...


    By EBE Engineering Ltd.

  • Heat recovery system at a flooring manufacturer - Case study

    Flooring Manufacturer Reduces Operating Costs with a Customized Heat Recovery System Rising energy costs effect your bottom line. You don’t have to be a CFO to understand that energy costs are high and show little sign of relief these days. To combat the rising cost of natural gas, many companies that operate air pollution control systems are beginning to look at methods that economically ...

  • Biogas CHP supplies in Uruguay electricity and heat case study

    Dreyer & Bosse Kraftwerke as a seasoned manufacturer of CHP (Combined Heating and Power) has provided a complete CHP system of series Vita for generating heat and power for a wool producer in Uruguay. The biogas cleaning system including biogas cooler and activated carbon filter were ordered and delivered as well for a smooth operation. There are 3.9 millions of sheep at this farm, about 40% ...

  • Case study - ElectraTherm commissions 10 green machines on district heating system in Europe

    ElectraTherm commissioned 10 Green Machine 4400s in Levice, Slovakia in June 2014. ElectraTherm’s Czech distributor, GB Consulting, facilitated the deployment of Organic Rankine Cycle (ORC) systems on a centralized district heating system in Slovakia as a means of increasing on-site efficiency and generating clean energy. ElectraTherm’s Green Machine generates fuel-free, ...


    By ElectraTherm

  • Flooring manufacturer reduces operating costs with a customized heat recovery system - Case Study

    Rising energy costs effect your bottom line. You don’t have to be a CFO to understand that energy costs are high and show little sign of relief these days. To combat the rising cost of natural gas, many companies that operate air pollution control systems are beginning to look at methods that economically recover heat for use somewhere else in their manufacturing operations. One leading ...

  • High-strength wastes boost biogas production

    Water and wastewater treatment plants (WWTP) are significant consumers of energy. The U.S. Environmental Protection Agency estimates the industry uses the equivalent of 56 billion kilowatt hours (kWh) of electricity, representing three percent of the nation’s energy consumption, and is responsible for creating 45 million tons of greenhouse gas emissions each year. Energy intensive processes, such ...


    By BioCycle Magazine

  • Case study - Heat-to-power application using a Dreyer & Bosse CHP power unit with an internal combustion engine

    Location: Trechwitz, Germany Site Gross Power Output Range 500kWe + 30-35kWe from ElectraTherm ORC Thermal Heat Input Range:  375-450kWt Hot Water Input Range:  90-95°C (118-203°F) Hot Water Flow Range:  39 m3/hour (172 GPM) Ambient Temperature: 0-15°C (32-59°F) Date Commissioned: Q2 2012 ElectraTherm installed a Green Machine in Germany at a ...


    By ElectraTherm

  • Case study - Heat-to-power application using a Dreyer & Bosse CHP power unit with an internal combustion engine

    Location: Trechwitz, Germany Site Gross Power Output Range 500kWe + 30-35kWe from ElectraTherm ORC Thermal Heat Input Range:  375-450kWt Hot Water Input Range:  90-95°C (118-203°F) Hot Water Flow Range:  39 m3/hour (172 GPM) Ambient Temperature: 0-15°C (32-59°F) ElectraTherm installed a Green Machine in Germany at a biogas power generation ...


    By ElectraTherm

  • Case study - Internal combustion engines and process heat-to-power application in Czech Republic

    Breclav-Postorna, Czech Republic Hot Water Temp:  88-92°C Hot Water Flow:  10 l/s KWth Average (Thermal Input): 600-750kWth Cooling:  Cooling Tower Cold Water Temp: 18-24°C Cold Water Flow: 12-14 l/s Green Machine Gross Output: Two machines at 25-33kWe each ElectraTherm installed two Green Machines at FOSFA, a manufacturer of phosphoric acid and ...


    By ElectraTherm

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