Waste tire pyrolysis plant with detail introduction
Pyrolysis plant:
With the global warming and usage of tire and rubber products, it has become unstoppable trend to recycle these solid wastes and convert them into fuel oil in pyrolysis way which adopts green environment friendly technology. Huayin company began to research waste tire pyrolysis plant since 1993. Now we did it, we invented the waste tyre recycling machinery to make fuel oil without any pollution., which could ease the energy shortage and create huge economic benefits.
Common questions and answers:
1. What can we get from waste tire after pyrolysis process?
After processed by our waste tire pyrolysis plant, we can get 45%-50% fuel oil, 30% carbon black, and 15% tire steel and rest pyrolysis gas.
2. If the tire crude oil quality can not meet our local demands, what shall we do ?
The tire oil can be further refined and you will get tire diesel with clean yellow color..
3. How to process carbon black ?
You can make carbon black to briquette which has 4000-5000 kilocalroie.
4. What is your plant area space need ?
It is usually 33 feet width and 131 feet length for the 10 tons capacity machine.
5. How many labours need to operate this plant?
Our machine are highly automatic, usually 4 workers.
6.How to process the waste gas/pyrolysis gas inside the reactor?
We have the professional system to reuse the pyrolysis gas back to the heating system to burn to save your fuel cost.
7. Does your machine pollute the environment ?
Our machine adopts different and higher technology dust removing system to guarantee the emission from the chimney has no any pollution. If you want to know more about this, feel free to contact us,our plant has get ISO14001 international environmental certificates.
8. What is your plant power consumption ?
The usual working power is about 20KW.
9. Does your machine can also pyrolysis waste plastic ?
Sure, it can pyrolysis waste plastic and waste tire, waste rubber.
10. Which country have you ever exported before ?
India, Pakistan, Thailand, Malaysia, Italy, Romania, Hungary, Lebanon, Russia, Turkey, Ecuador and South Africa.
11. Can we see your real working running machine ?
Yes, you can come to our big running plant factory to see its working.
12. How can we install the machine ?
We will send you our experienced high grade engineer to come to your place to install the machine.
Working period:
A. Raw material feeding — 2 hours.
B. 2 hours after feeding, it begins to extract oil and lasts 10 hours.
C.Slagging and steel wire discharge – –2 hours
D. No need cool down reactor, begin to next batch
Waste tire pyrolysis to oil process:
a.Huayin waste tire pyrolysis plant use auto-feeder to feed the waste tires into reactor automatically, seal the feeding inlet door tightly, which could save labor and time.
b. Heat the reactor by burning the following fuel material: coal, wood, natural gas, or fuel oil in the combustion system. The reactor will be heated slowly, when the temperature reaches around 250 degree Celsius, the oil gas will be formed.
c. After processed by huayin waste tire recycling pyrolysis plant, the oil gas will go to the cooling system to be liquefied. The gas which can not be liquefied under normal pressure will be designed to go back to combustion system through safety device instead of the fuel material to burn the reactor, which is environmental friendly and can save you much energy.
d. After finishing oil collecting, the temperature of reactor will be down, while, carbon black can be discharged automatically at the same time.
e. when the temperature falls down to 100 degree Celsius, workers can open the door of reactor to discharge the steel wire.
f. Start another batch working.
Working period:
A. Raw material feeding — 2 hours.
B. 2 hours after feeding, it begins to extract oil and lasts 10 hours.
C.Slagging and steel wire discharge – –2 hours
D. No need cool down reactor, begin to next batch
The oil yield:
Profit Analysis:3 to 5 months to recover cost
(Here we take 10ton waste tires as example)
From Tire To Furnace Oil Process
Cost:
Raw material cost: USD / TON×10Ton= USD
Fuel material cost: USD / KG× KG= USD
(Here you could have four different choices: 5000 kilocalorie Coal—500kg, Fuel oil—170-200kg, Natural gas—270-300cubic, Wood—700-800kg)
Powder consumption: Average 10KW/h USD/KW×20hours= USD
Worker’s salary: USD/Day×4Persons= USD
Profit:
Oil Profit: USD/Ton×4.5Ton= USD
Carbon black: USD/Ton×3Ton= USD
Steel wire: USD/Ton×1.5Ton= USD
Gross Profit:
Total profit USD - Total cost USD= USD
From Furnace Oil To Fuel Oil Process
(If 10ton waste tires then 5ton capacity is enough for this link)
Cost:
Raw material cost: USD / TON×5Ton= USD
Fuel material cost: USD / KG× KG= USD
(Here you could have four different choices: 5000 kilocalorie Coal—500kg, Fuel oil—170-200kg, Natural gas—270-300cubic, Wood—700-800kg)
Powder consumption: Average 10KW/h USD/KW×20hours= USD
Worker’s salary: USD/Day×4Persons= USD
Profit:
Oil Profit: USD/Ton×4.5Ton= USD
Gross Profit:
Total profit USD - Total cost USD= US
Huayin customers:
CNC machinery:
Certification:
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