Rising fuel and electric costs, along with global warming concerns have changed the way industrial facilities view energy consumption. Process equipment and air pollution control systems that were installed several years ago may not reflect the energy conscious designs available today, analyzing these systems to determine energy reduction opportunities can be a very valuable practice. Recovering waste heat is one of the easiest and most utilized means of reducing energy demands at industrial facilities.
Dürr MEGTEC’s industry-leading experience in air handling, drying, heating, cooling, process and combustion control can help improve the operating efficiency of your facility and maximize the performance of your equipment. By analyzing current process energy usage, we can offer solutions to reduce your energy consumption.
Combustion efficiency is of major importance on small boiler plants and the best way to monitor this is by monitoring CO2 emissions. CODEL offer the Model 1010 Cross-Duct CO monitor. Using Infra-red Gas Filter Correlation technology to filter out interferences such as dust and other gases. The Model 1010 has low maintenance requirements and meets the needs of most boiler applications. In addition to small boilers the Model 1010 is also used on Animal carcass incinerators and Crematoriums.
For particulate matter (PM) emission control in high temperature exhaust streams, such as those from biomass or coal boilers and heaters, common dedusters such as cyclones and multicyclones are not able to comply with current emission limits. This is mainly due to their low efficiency, particularly for small particles (less than 10µm). In order to meet emission limits this usually requires an additional investment in a final stage deduster. Bag filters (BF) are very efficient dedusters. They can also be...
Without controls, the combustion of solid fuel (coal) to generate power results in the emission of carbon dioxide (CO2), sulfur dioxides (SO2), nitrogen oxides (NOx), particulate matter, mercury, lead, cadmium, carbon monoxide, volatile organic compounds (VOCs), and arsenic. This is why it is critically important for solid fuel power plants to comply with stringent environmental standards by utilizing the optimal technologies for emissions management, environmental air pollution control, and fluid handling and...
For many years, sugar mills have burned bagasse, the fibrous byproduct of the processing of sugarcane, using special boilers that produce the steam needed to help break down the sugar cane.
As the cost of powering this equipment by burning fossil fuels has steadily risen, the use of biofuel cogeneration as a source of power production has become more prevalent. Many sugar mills have updated their bagasse-fired boilers and linked them to generators that produce electricity used to power the mill’s operations...
Syngas (short for synthetic gas) can be burnt and used as a fuel source, the main constituents of syngas are Carbon Monoxide (CO) and Hydrogen (H), which amount for around 85% of Syngas, and it is produced by a process called Gasification.
Gasification starts with a base material which can originate from a wide variety of materials for example wood chips and pellets, plastics, municipal solid waste, sewage, waste crops, and fossil fuels such as coal. During Gasification the base material is reacted at high...
Application: Syngas (short for synthetic gas) can be burnt and used as a fuel source, the main constituents of syngas are Carbon Monoxide and Hydrogen, which amount for around 85% of Syngas, and it is produced by a process called Gasification.
Boilers and Combustion Research A fuel source burning with oxygen to produce carbon monoxide, carbon dioxide and water is an equation from school science lessons but looking into the fuel temperature and oxides of nitrogen produced along with the CO, CO2 and O2 is work that is being carried out by boiler makers, power generators and all sorts of industrial applications every day.
Catalyst monitoring services use periodic performance testing and lab analysis to track the condition of newly installed catalyst. The goal is to extend the life of the catalyst and it begins by establishing a relationship between operating hours and the catalyst’s condition and performance. Testing and analytical services reveal any decline in performance, direct catalyst maintenance services such as chemical washing, and provide a basis for estimating catalyst life. The scope of catalyst monitoring is scaled...
The use of coal for power generation is widely common. Temperature monitoring is essential for improving the safety and combustion process efficiency. Temperature monitoring in the boiler is important to oversee boiler performance and optimise the combustion process. Key temperature measurements help to prevent damages on the refractory and optimise the combustion process. VisionTIR provides different solutions for an early detection of fire and to optimize your boiler operation.
The Triogen ORC can be used with biomass combustion, for example sawdust, chips, bark and treated wood; and other biomasses, such as straw, rice, husks and bio-sludge, as well as other high organic-content waste. The Triogen ORC will be connected to the combustor. The Triogen ORC converts the flue gasses from the combustor into electricity.
The aerospace programme is one of the pillars of PBS Velká Bíteš. We have been designing and manufacturing aircraft equipment and devices for over 45 years. Thanks to the experience obtained, the development team, in collaboration with the production personnel, is able to address customers requirements in the modifications of both existing and new products.
During the many years that we have worked together with the companies in the precipitator frontline, we have had the possibility to gain experience how to develop and produce customer specified products for cleaning of combustion gas. We can give advice regarding design, dimension, and choice of material. We have modern and efficient machinery for production of emitting electrodes and bag cages. A thorough guidance of quality is a must to be able to meet the customer`s demand. Our resources and production enables...
Procal supply analysers to monitor many different applications from small combustion plants to large power stations. Examples include University Boiler Plants, Carbon Black Plants, Thermal Oxidisers and Community Heating Projects.
Gasification and synthetic gas production from various waste products are becoming increasingly important energy recovery technologies. Often, the synthetic gas contains various hazardous contaminants including H2S, HCl and other acids, heavy metals, and tars. The gas requires cleaning before it is introduced in the engine or boiler. Most of these processes generate significant concentration of tars. The tars can vary from very low molecular weight to large and complex chains.
Combustion processes occur in many modern technologies such as power production, heating, automotive and aircraft engines and even explosion research.
The application areas range from fuel injection and mixing and flow velocity information to measurements of combustion species and soot concentration.
Because of the impact on the global climate and the limited resources of fossil fuels, the importance of these applications is increasing, especially with respect to performance, fuel economy and CO2 emissions.