Gemwell - Horizontal Taping Machine for Flat Transformer Cable
From Taping - Flat Transformer Cable
Application for Winding wires such as motors, generator, transformer etc. flat or round cable: Round conductors range: Ø1mm- Ø6mm; Rectangular conductors range: typically from 3.0mm x 1.0mm – 15.0mm x 5.0mm. Tape: Mica tape, Teflon tape, BOPP, Mylar tape, Polyimide tape, Polyester Film, Nomex, Kapton etc. tape..
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Products Details
Horizontal Taping Machine Description:
- Payoff DIN400-630
- Horizontal double layer taping machine
- Caterpillar capstan
- Self-traversing Takeup DIN400-630
- PLC control system with color touch screen
Horizontal Taping Machine Advanced function (Optional):
- High speed pad type tape or high capacity bobbin type tape
- Different Payoff and takeup
- Electro magnetic clutch or Hystereisis clutch
- Serve motor with serve controller
- Remote Diagnostic Facility
- Testing equipment such as laser gauge, spark tester etc.
Features
- Payoff
- Tension controlled by electromagnetic brake and precise tension control device.
- Equipped with a dancer Wheel Φ250mm, ensure constant conduct tension from start to end.
- Raise and lower bobbin hydraulically.
- Lock bobbin pneumatically.
- Operation easily and comfortable.
2. Horizontal taping machine
- PLC control system, operated by touch screen.
- Bi-directional for each tape head rotation.
- Speed up to 2000RPM.
- Special design for tape, pad type or spool type tape both available.
- Each taping head driven by individual motor and inverter, ensure constant pre-set tape tension from start to end of the tape spool regardless of its size.
- Special design for roller, avoid tape deformation, coat wire close and smooth, ensure product stabilized performance and superior consistency
3. Caterpillar capstan
- The grip is provided by the upper belt track closing down pneumatically onto the lower belt track with the conductor in-between.
- Clamping pressure can be adjustable
- A counter with encoder is fitted to the output side of the caterpillar to enable precise batch length measurement of the taped product.
4. Self-traversing takeup, with PLC control system + HMI
- The bobbin is traversed from side to side at the pre-set rate programmed by the operator via a linear drive system to provide uniform layering.
- Controlled from an operator HMI panel and push buttons mounted on the end of the machine.
- Raise and lower bobbin hydraulically.
- Lock bobbin pneumatically.
- Operation easily and comfortable.
5. PLC control system with color touch screen
- Monitor taping process such as Line speed, batch count, tape tension, tape pitch etc.
- Clockwise or anti-clockwise taping rotation
- Wire broken detectors.
- Tape broken detectors.
- Alarm and Recipe system.
Specifications
- Suitable materials Mica tape, Teflon tape, BOPP, Mylar tape, Polyimide tape, cotton paper
- Rotate speed MAX2200rpm, or customized
- Round cable Ø1mm- Ø6mm;
- Rectangular conductors range: typically from 3.0mm x 1.0mm – 15.0mm x 5.0mm.
- Taping direction S/Z (Bi-directional head rotation)
- Taping pitch overlapping 0~67%, program setting
- Tension element Electro-Magnetic clutch / Hysteresis clutch (optional)
- Control system PLC automatic control system + HMI color touch screen
- Taping driving Frequency inverter motor/ Servo motor (optional)
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