Mega-Therm - Ground/Floor Heating Pipes
Modern underfloor heating systems use either electrical resistance elements ('electric systems') or fluid flowing in pipes ('hydronic systems') to heat the floor. Either type can be installed as the primary, whole-building heating system or as localized floor heating for thermal comfort. Electrical resistance can only be used for heating; when space cooling is also required, hydronic systems must be used. Other applications for which either electric or hydronic systems are suited include snow/ice melting for walks, driveways and landing pads, turf conditioning of football and soccer fields and frost prevention in freezers and skating rinks. Electric heating elements or hydronic piping can be cast in a concrete floor slab ('poured floor system' or 'wet system').
They can also be placed under the floor covering ('dry system') or attached directly to a wood sub floor ('sub floor system' or 'dry system'). Some commercial buildings are designed to take advantage of thermal mass which is heated or cooled during off peak hours when utility rates are lower. With the heating/cooling system turned off during the day, the concrete mass and room temperature drift up or down within the desired comfort range. Such systems are known as thermally activated building systems or TABS.
Hydronic systems use water or a mix of water and anti-freeze such as propylene glycol as the heat transfer fluid in a 'closed loop' that is recirculated between the floor and the boiler. Various types of pipes are available specifically for hydronic underfloor heating and cooling systems and are generally made from polyethylene including PEX, PEX-Al-PEX and PERT. Older materials such as Polybutylene (PB) and copper or steel pipe are still used in some locales or for specialized applications.
Hydronic systems require skilled designers and tradespeople familiar with boilers, circulators, controls, fluid pressures and temperature. The use of modern factory assembled sub-stations, used primarily in district heating and cooling, can greatly simplify design requirements and reduce the installation and commissioning time of hydronic systems. Hydronic systems can use a single source or combination of energy sources to help manage energy costs.
Hydronic system energy source options are: Boilers (heaters) including Combined heat and power plants[notes 1] heated by:
- Natural gas, coal, oil or waste oil
- Solar thermal
- wood or other biomass
- Heat pumps and chillers powered by:
- Natural gas
- Geothermal heat pump