Model Biodiesel-Mini 1 - Biodiesel Mini Plant
From Biodiesel-MINI
Cavitation reactor PULSAR-CT 805. Transfer pump on special base plate. Electronic weighing scales. Heavy-duty polypropylene tank, 80 liters. Electronic weighing processor with LCD indicator. Electric cabinet with control panel on the rack. Piping, fittings, hoses. Separation tank (not included into basic configuration). Material – polypropylene, 95 liters.
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Operating Procedure
The operator fills the tank (4) with initial products (oil or melted animal fat, alcohol, catalyst) according to the pre-calculated proportions. Weight of products is controlled on digital display (5) by the operator. After the products are charged to the tank, the operator turns on the transfer pump (2). During 1-2 minutes the pump (2) transfers the mixture from the bottom of tank to its top; in this way the initial products are mixed to homogeneous condition (the blue arrows show the flow of liquid). Then the operator turns on the cavitation reactor (1), at the same time the pump (2) continues its operation. The cavitation processing of the mixture begins. When the temperature of the mixture reaches 60-65°С, the operator closes the outlet valve of the reactor (1), which serves to charge the mixture to the tank (4) and opens the valve connecting the reactor (1)to the separation tank (8) (the green arrows show the flow of liquid). After the whole liquid is pumped from the tank (4) to the separation tank (8) (or any other receiving tank), the operator switches off the reactor (1) and the pump (2). The processing cycle is finished. Depending on properties of source oil it takes 30-60 minutes to settle (separate) the mixture to biodiesel and glycerol. After the separation of biodiesel and glycerol is completed both products are discharged to the storage tanks and the separation tank is ready to receive the next charge of processed mixture. The whole cycle of biodiesel production can be started again. To manufacture bigger amount of biodiesel the operator can use some separation tanks filling those one by one, or one big separation tank, the volume of which is rated for some consecutive cycles. Thus the time for processed mixture separation is saved and accordingly the total capacity of the plant increases. Using Biodiesel-MINI1 in this mode the operator can produce up to 400 liters of biodiesel per shift (8 hours).
Technical Parameters
- Capacity (average), liters per hour: 50-70
- Rated power, kW: 6.5
- Weight, kg: 180
- Overall dimensions (L x W x H), mm: 1800×1650×1700
- Operating conditions: twenty-four seven
- Processing efficiency, kW hour/liter (max): 0.03
- Flow rate adjustment: yes
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