Model Biodiesel-Mini 2 and Mini 2+ - Mini Biodiesel Plant
From Biodiesel-MINI
Biodiesel-MINI 2 and MINI 2+ are the enhanced configurations of Biodiesel-MINI 1 with the mechanical charging and source products dosing system. Unlike Biodiesel-MINI 1 all products are fed by pumps to dosing tank. The operator adjusts the feed rate and weight of source products by special regulating valves on control panel (4). Having the configuration Biodiesel-MINI 2 a client installs own feeding pumps connecting those to the control box (6). Biodiesel-MINI 2+ is supplied with three pumps (7) connected already to the control panel (6).
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Product Overview
Configuration:
- Cavitation reactor PULSAR-CT 805.
- Transfer pump on special base plate.
- Dosing system: electronic weighing scales; heavy-duty polypropylene tank, 80 liters; steel enclosure; piping.
- Regulating valves panel.
- Electronic weighing processor with LCD indicator.
- Electric cabinet with control panel on the rack.
- Group of feed pumps on frame (for Biodiesel-MINI2+ only): oil pump; alcohol pump; catalyst pump.
- Separation tank (not included into basic configuration). Material – polypropylene, 95 liters.
Operating Procedure
The operator turns on the oil feed pump from the control panel (6). The flow rate is adjusted by the regulating valve for oil feeding on the panel (4). The operator controls oil weight by the indicator (5). After the necessary quantity of oil is charged, the operator closes the regulating valve and switches off the oil feed pump. The same way alcohol and catalyst are filled into the mixing tank. When all products are pumped to the mixing tank (3) the operator turns on the transfer pump (2). During 1-2 minutes the pump (2) transfers the mixture from the bottom of tank (3) to its top, in this way the initial products are mixed to homogeneous condition. Then the operator turns on the cavitation reactor (1), at the same time the pump (2) continues its operation. The cavitation processing of the mixture begins. When the temperature of the mixture reaches 60-65°С, the operator closes the outlet valve of the reactor (1), which serves to charge the mixture to the tank (3) and opens the valve connecting the reactor (1) to the separation tank (8). After the whole liquid is pumped from the tank (3) to the separation tank (8) (or any other receiving tank), the operator switches off the reactor (1) and the pump (2). The processing cycle is finished. Depending on properties of source oil, it takes 30-60 minutes to settle (separate) the mixture to biodiesel and glycerol. After the separation of biodiesel and glycerol is completed, both products are discharged to storage tanks and the separation tank (8) is ready to receive the next charge of processed mixture. The whole cycle of biodiesel production can be started again. To manufacture bigger amount of biodiesel the operator can use some separation tanks filling those one by one, or one big separation tank, the volume of which is rated for some consecutive cycles. Thus, the time for processed mixture separation is saved and accordingly the total capacity of the plant increases. Using Biodiesel-MINI2 and Biodiesel-MINI2+ in this mode the operator can produce up to 500 liters of biodiesel per shift (8 hours).
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