Natural Gas Refueling Station and Component Systems
From Custom Compression System and Component
Universal Air & Gas Products Corporation (UAPC) has decades of successful experience in turn-key, natural gas fuel system design and construction. Gas compression, storage, dispensing, regulation and controls are all available from UAPC. Similar expertise is applied to government, military and industry applications. These applications include natural gas (NGV) systems built to virtually any USA or international standard.
Product Overview
The services that we provide for the production of natural gas refueling stations or component systems are:
- Consulting
- Station design/engineering services
- In house CAD design capabilities
- Standard and custom designed compression packages
- Supply of state of the art fuel dispensing systems
- Supply of ASME & DOT gas storage systems
- Supply of card readers
- Construction management
Certified field service technicians and engineers support UAPC systems during installation and startup. As needed or long-term maintenance agreements are also available, which provide for routine or comprehensive technical site supervision. Documentation packages are extensive. This facilitates detailed maintenance, appropriate.
Specifications
Compressor Types
- Duplex (Multiple Compressors)
- Reciprocating
- Rotary
- Rotary Vane
Lubrication Options
- Oil Lubricated
- Oil-Free
- Oil-Less
Cooling Options
- Air Cooled Aftercooler
- Air Cooled Compressor Block
- Air Cooled Entirely
- Air Cooled Intercooler (If Multi-Staged)
- Water Cooled Aftercooler
- Water Cooled Compressor Block
- Water Cooled Entirely
- Water Cooled Intercooler (If Multi-Staged)
Installation Site
- Hazardous (Explosive gas or dust potentially present)
- Inside
- Inside-Water Exposed
- Outside
- Outside-Salt Air Exposed
- Outside-Weather Exposed
Drive Type
- Electric
- Gas
Electrical Standards:
- NEMA
- IEC (International Electrotechnical Commission)
- IP Code (International Protection Rating)
- CSA (Canadian Standards Association)
Electric Motor Standards
- IEC Standard
- NEMA Standard
Electric Motor Options
- Direct Coupled
- Explosion Proof
- Flexible V-Belt Drive
- Fungus Protection
- Mill & Chemical Duty
- Open Drip Proof (ODP)
- Space Heater
- Totally Enclosed Fan Cooled (TEFC)
Gas Dryer Options
- Desiccant dryer
- Membrane dryer
- Others
- Refrigerated dryer
Pressure Vessel Standards
- ASME
- California Seismic Zone
- California-LA Code
- Massachusetts code
- Others
- TUV
Pressure Vessel Materials
- Carbon steel, enamel exterior finish only
- Carbon steel, epoxy-coated interior/exterior
- Carbon steel, epoxy-lined interior
- Others
- Stainless steel, 304
- Stainless steel, 316
Standard NG Compression Systems
Standard NG Compression System Models
- Duplex, Enclosed Compressor Systems
- Enclosed Compressor Systems
- Large Compressor System (Air Cooled)
- Large Compressor Systems (Water Cooled)
- Small Compressor Systems
Power (Electric Motor) Range
- 5 to 300 hp
Inlet Pressure
- 1 inch WC or higher
Maximum Discharge Pressure
- 6000 psig
Flow (Subject to Inlet/Outlet Conditions) Rate
- 5 to 1030 scfm
- Compression Stages
- 3 to 5, Subject to Inlet Conditions
Cooling System Design Options
- Air
- Water
Electrical Classification (USA)
- NEC NEMA Design 7, Class 1, Division 2, Group C, D
Electrical Voltage
- 200 to 575 V
Electrical Phase (Ph)
- 1 Ph to 10HP
- 3 Ph all HP
Standard Compression System Features
- Structural steel base frame, fork-liftable
- Full system steel enclosure with oil-resistant, sound and ambient insulation; ventilation louvers and fans; pitched roof with ridge vents, heat reflective roof panels; lift-off (trigger latch) 16 gauge steel access panels
- PLC (programmable logic control)
- Digital message board with fault history and real time readings for all sensors
- Common fault indicator light for programmed shutdown conditions
- Full voltage motor starter and electrical control system mounted and wired
- Control voltage circuit with step-down transformer
- Motor overloads
- Power-on light
- Emergency kill (mushroom) switch
- On-off switch for start/stop control (two-way switch)
- Face gauge panel, including 1st stage thru final discharge pressure and oil pressure
- Face gauge for final system pressure prior to the pressure maintaining valve
- Discharge pressure sensor with infinite setting control and multiple set points
- Low and high inlet pressure sensor
- Low oil pressure sensor
- High outlet temperature sensor (1st & 4th stages)
- Contacts provided for remote monitoring of system controls
- Built-in air cooled intercoolers and aftercooler
- Moisture separation, all stages
- Auto condensate drainage, all stages
- Cartridge dryer / filtration manifold, installed
- Forced lubrication system with oil pump and filter
- Crankcase breather piped to inlet or vent (subject to inlet conditions)
- Automatic compressor unloading system with vented to vapor recovery tank
- Non-return valve at discharge
- Minimum pressure valve at discharge
- Finish paint in blue or light gray enamel
- ASME, inlet gas surge tank with pressure gauge and gas tight relief valve
- Integrated vapor recovery system with ASME storage vessel regulated to system inlet
- Detailed general arrangement, electrical and flow diagrams for customer review and approval prior to system construction
- Detailed operations, maintenance and parts manuals provided in electronic or hard copy format (Standard English, alternate languages available at option)
Compression System Options
- Completely custom designs
- Larger horse power ( kW)
- Loose starter and/or electrical controls for mounting remotely at the job site
- Reduced voltage starter (wye-delta, solid state or VFD)
- Wired / wireless (LAN and/or WAN) based controls with monitoring capabilities (HMI and/or SCADA)
- Combination style disconnect switch for the motor starter
- Inlet pressure regulation
- Outlet pressure regulation
- Off-shore base frame (skid) design with lifting eye and drag provisions
- Vapor recovery tank pressure or temperature sensors
- Analog controls rather than PLC
- Custom programming of the PLC
- Inlet or discharge gas filtration
- Finish paint in epoxy and/or customer’s color selection
- Hot dip galvanized structural steel base frame
- Installation & startup
- Aftermarket technical support or site services
- Manuals provided in languages other than English
- Closed loop air to water heat exchanger
- Closed loop salt water to fresh water heat exchanger
- Closed loop water chiller
- Open frame design (Elimination of the full system enclosure)
- Others
Additional Information:
Services
- Design
- Installation
- Maintenance
- Manufacturing
- Overhaul or Reconfiguration
- Repair
- Testing and Certification
Industries Served
- Fire Services
- Food & Chemical Processing
- General Industrial & Commercial Customers
- Marine
- Medical
- Military
- Offshore
- Pet
Certifications
- ASME
- DOT Certified
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