Near Zero Flare Systems
From Air Pollution Control Systems
Principle: A combination of tangential, centrifugal and gravitational forces resulting in far more effective and superior separation of multiple fluid phases - supersonic, sonic and subsonic velocities.
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Conventional Flare System Vapor / Liquid Separation
During startup, emergency and shutdown operations, the high velocity hydrocarbon fluids (gas and liquid) just pass through the conventional separators (Flare KO Drums) and create huge flares. These flares significantly impact the environments.
Overall Paramount Advantages
- Large quantity of hydrocarbon liquids can be recycled to units
- Minimizes flares during emergency, normal operation, startup and shutdown
- Vapors can also be recycled back to units by using UTC’s Fluidsflexx Technology with no impact on units and flare system
- Energy recycling
- Reduces Emissions and enhances safety
- Pressure drop reduction in flare stack resulting in higher capacity
- Saves $ millions per year in raw materials and products
- Increases profit margins
- Prevents flare rains, flare rings and exdplosions
- Prevention of flare stack meltdown and its impact on the associated systems
- Near zero flare or flareless operation may be achieved to exceed the State and EPA environmental standards
Reduction in Startup and Shutdown Time to Continuous Steady Operation
- UTC IDMF (indirect mass and heat transfer flow) Technology
- There is absolutely no change in the existing unit operations as well as on the process and controls conditions. Basically the fluids are recycled back and forth via intermediate piping integration systems to reduce the startup time.
- UTC Fluidsflexx Technology
- The fluids (liquid and gas) are recycled back to the units to minimize the flaring of hydrocarbons.
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