Zuccato Energia - Model CHP Series - ORC Power Generation Modules
The CHP-Series Organic Rankine Cycle modules by Zuccato Energia are highly versatile combined heat & power generation systems capable of producing 80°C hot water as well as electricity. This makes them ideal in all those situations where a hot water source is needed and makes them eligible for state incentives for cogeneration plants.
Applications
- Power Generation from Biomass
- Heat Recovery from Engines
- Heat Recovery from Industrial Processes
Technical Specifications
General Specifications: ZE-105-CHP
- Operating Mode: Standard (Cogenerative)
- Thermal power input: 1280 kWT
- Electric power output: 105 kWE
- System efficiency: 8.20 %
- Vector fluid: Overheated water
- Vector fluid input temperature: ≥160 °C
- Vector fluid output temperature: 140°C
- Vector fluid nominal flowrate: 14.88 kg/s
- Working fluid: Environment-friendly HFC mix
- Skid dimensions(L x W x H): 5.50m x 2.52m x 3.20m
- Weight(incl. working fluid): ∼6500 kg
Condensation Stage Specifications: ZE-105-CHP
- Type: Brazed plate heat exchanger in AISI 316 stainless steel and 99.9% copper
- Thermal power dissipation: 1157 kWT
- Cooling water input temperature: 60 °C
- Cooling water output temperature: 80 °C
- Cooling water nominal flowrate: 13.82 Kg/s
Generator Specifications: ZE-105-CHP
- Type: Synchronous, permanent magnets, water cooled
- Power output: 105 kWE
- Rotation speed: 15 000 rpm (12…18 Krpm)
- Output voltage: 533 VAC
- Required water cooling: 5 kWT
- Cooling water temperature: < 40°C
- Cooling water flowrate: 10 l/min
- Additional cooling(optional): Working fluid injection
- Gastight up to: PN 6 bar
Power Converter Specifications: ZE-105-CHP
- Type: IGBT, grid-synchronized, air cooled, braking chopper equipped
- Power output: 105 kWE
- Output voltage: 400 V AC +5% tol.
- Output frequency: 50 Hz +0.5% tol.
- Environment temperature:
- Braking chopper: Built-in, resistor-type
Turbine Specifications: ZE-105-CHP
- Type: Radial inflow single-stage turbine with fixed nozzles, directly coupled to generator
- Working fluid input temperature: 145°C
- Working fluid output temperature: ∼100 °C
- Stage pressure: PS 16 bar (tested up to 24 bar)
- Turbine body material: Machined, nickel-plated carbon steel
- Impeller material: Aluminium alloy
- Speed control: DC bus voltage feedback loop
- Impeller seal: Sealed labyrinth seal on impeller back
- Generator seal: Sealed axial labyrinth at generator interface (opt.)
- Environmental seal: Static seals and O-rings
Working Fluid Specifications: ZE-105-CHP
- Working temperature range: 60°C < T
- Condensation temperature: ≤ 33 °C
- Operating pressure: ≤ 20 bar
- Toxicity: Non-toxic
- Biodegradability: 100%
- Impact on Ozone Layer: None (“ozone friendly”)
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