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14-MW CHP System - Milliken Textiles - Case Study

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Sep. 3, 2025

Milliken and Company have been in the business of manufacturing and distributing textiles for over 150 years. The company has 26 manufacturing facilities around the globe that produce textiles, chemicals, flooring, and healthcare products. The Magnolia Finishing Plant and Allen Chemical Plant are located on a 900-acre campus that is one of the company’s largest sites for manufacturing workwear, additives, and flame-resistant fabrics. Both plants receive electricity and steam from the Blacksburg Utility Co-op, a 14 MW combined heat and power (CHP ) plant that started up in 2021.

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  • LOCATION: Blacksburg, SC
  • MARKET SECTOR: Textiles
  • CHP IN OPERATION SINCE: 2021
  • GENERATING CAPACITY: 14 MW
  • THERMAL OUTPUT: 200,000 lb/hr steam
  • EQUIPMENT: 14 MW Titan 130 Solar Turbine Rentech Heat Recovery Steam Generator
  • FUEL: Natural Gas
  • USE OF THERMAL ENERGY: Process heating
  • CHP TOTAL EFFICIENCY: 70%
  • ENVIRONMENTAL BENEFITS: Eliminates coal for steam generation 20% overall efficiency improvement
  • TOTAL PROJECT COST: $25 million
  • ESTIMATED ANNUAL SAVINGS: $4 million
  • SIMPLE PAYBACK: ~6 years

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