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Municipal - Emerald Energy from Waste, Toronto, Canada - Case Study
The Emerald Energy from Waste Facility (Emerald Energy) is located in the suburban area of Toronto, Ontario, in the City of Brampton. Recently purchased from Algonquin Power Energy Fund by Upak Disposals, Emerald Energy is a privately-held waste collection and recycling company with a 45-year track record of success. Gordon Hoskinson invented the core pyrolytic gasification technology, which has been used by the plant for nearly 30 years; this plant is representative of Version 3 of the technology. (The current version is Version 5, which Hoskinson has perfected through continuous refinements and improvements. It is up to 25% more efficient than earlier versions and incorporates advances in materials and material handling). The project involves converting waste to electricity and steam for sale. Parameters include waste receiving, loading into gasification units, gasification and oxidation, heat recovery, steam and power production, air quality control and monitoring, and ash disposal. The Facility commenced initial operations in 1992 and included four 100-ton-per-day Consumat (A Gordon Hoskinson company) and technology two/stage gasification units with heat recovery boilers and a dual/train air quality control system consisting of evaporative cooling towers, PAC and hydrated lime reactors, and fabric filter bag houses.
Location: Toronto, Canada
Time of Operation: Over 30 years- Completed in 1992, it has been in continuous operation.
- 400-500 TPD
- 151,000 tons of MSW, industrial waste, tires, and other specialty waste per year from the Toronto metro area.
- Operated 24 hours per day, seven days per week
- Approximately 5 to 6 days of waste is stored within the building, which includes negative air pressure to keep dust and odors within the building.
- Approximately 7,500 tons of metal per year are recovered. White goods and propane tanks are separated from the waste before gasification. There is no front-end Material Recovery installed at this location. Most of metro Toronto participates in a Tri-Stream Recycling Program where most of the recyclable material is directed to a separate clean MRF, the largest in Canada.
- At the end of the gasification process in the primary chamber, a small amount (±7%) of vitrified and inert ash drops into a specially designed water-filled ash removal system below the primary chamber, which cools the ash and delivers it to a storage area pending final disposition. The ash is a safe, nonhazardous material suitable for use as landfill cover or as an aggregate in embankments or asphalt products.
Specifications & Performance:
The facility’s air quality control train was upgraded with an SCR in 2001 to meet the stringent requirements of Canada`s Ministry of Environment Regulations. In some cases, air quality standards are more stringent than those of the USEPA.