Alliance Thermal Engineers Pvt Ltd products

Flare systems can be classified according to: Structural Support: Self Supporting, Guy Wired, Derrick Guy Wired, Derrick.

Warm up burners & control valve rack for vertical shaft lime klins. Valve skid for operation & control of warm-up burner for vertical shaft kiln burner. This typically comprises of pressure regulating valve, solenoid valves, flow meter etc. Burner firing sequence controller with annunciation. Custom built burners for warm up of vertical shaft lime kilns. Typically, these are custom designed, to meet the process and space requirements. MOC of the main lance and the pilot burner is Inco alloy 600, to withstand high temperatures.

Custom engineered burners and control system with valve skids designed to meet the customers’ requirements.

We design and manufacture biogas flaring system, required for ETP, POME treatment plants in palm oil mills & other plants which generate biogas. The system is tailored to suit customer requirements and site conditions and includes all the required components and accessories like flare burner with pilot burner, wind deflectors, flame arrestors, moisture separator with auto drain facility, derrick structure, knock out drum, water seal, flame front generator panel for remote pilot ignition, thermocouple for flame sensing etc. The flare tip keeps an optimum burn and control over all flow rates, which results in cleaner combustion.

Enclosed type bio gas flare system design features: Smokeless Capacity: 100%. Destruction efficiency: 99 %. Operating temperature: 800 – 1000 Deg C the process parameters shall be set at this temperature for PLC operation. Retention time: > 0.30 seconds (minimum) at 800 – 1000 Deg C. Gas pressure at flare inlet: 150mm WC. Methane content: 30 to 60 %.

Ladle Pre-heater system design features: Low NOx burner: the high speed and the special shape of the flame guarantee to reach a high temperature in the ladle bottom with a very high uniformity. Temperature control completely automatic using a dedicated PLC. Constant and stable air-gas mixture and continuous control of burner’s power. Very high excess air flame to achieve drying pattern which requires very slow heating rates and very slow starting temperature. (Mainly convection heat transfer). Safety devices (tightness control of gas valves, flame monitoring, etc.) to comply with the latest safety norms. Burner designed to suit available fuel i.e. natural gas, light or heavy oil, coke oven gas, mixed gas etc. as per customer request. Each machine is completely assembled and tested in our special test area before shipment saving time on site for erection and commissioning. Low maintenance and high reliability (our equipment are working for more than 20 years).

Vertical ladle heaters are used for preheating or drying all kinds of ladles. For maximum energy savings, specially designed suspended heat shieldguarantees a proper sealing of the ladle. The shields are available for various tasks and in different shapes and sizes to suit ladles. For preheating tasks (fast Heating), preheaters are equipped with a special designed burner with specific flame shape, that allows a high heat transfer from the flame to the lining.

Tundish heaters from Alliance Thermal Engineers are available for different purposes: A tundish pre-heater is used for quick heating up of tundish refractory. Several small heat shields with ceramic fibre insulation shall be provided for each burner to seal the gaps around the opening provided for burner firing. Tundish heaters can be designed for a single or various heating positions. Depending on the space available on casting floor, tundish heaters can be designed to heat from longitudinal or from transversal side. The ATE tundish drier is mostly designed with the soft heating system. Very low heating rates (<10°C/h) can be attained by using excess air burners. Especially for monolithic linings the achieved temperature homogeneity is an important advantage.

Alliance Thermal Engineers manufactures and designs Torpado Pre- heaters: Efficient and uniform heating are the advantages of ATE Torpedo Pre-heaters. Controlled temperature during heating and drying, are the essential characteristics of the Torpedo Pre-heater. Two angled, offset, high-velocity burner heads direct flames and hot gases to the extreme ends of the torpedo car.