Benz Air Engineering Co. Inc products

The CompuNOx control system delivers reliable operations, maximum efficiency, and reduced NOx emissions for all boilers. Its patented control design employs a proportional fan-speed-to-air-flow solution for a precise air-fuel ratio that self-corrects density to dry bulb deviation and provides unparalleled accuracy and safety. After a simple cost-effective installation, the system delivers lower electrical costs — as much as $100,000 per year — and reduces NOx emission to 0.02lb/mmbtu without replacing the burner or boiler.

The CondiMAX condensing heat exchanger uses the most advanced heat exchange coils in order to increase efficiency by 10 percent or more, allowing most boilers to operate at greater than 94 percent efficiency. With an SCR-Efficiency installation, this system increases steam availability by reducing the amount of steam needed for water preheating. Installation is paid back in less than three years in fuel savings while reducing CO2 emissions by about 10 percent.

The n-MAX parasitic load optimizer maximizes efficiency by analyzing systems for parasitic losses in the boiler deaerator and pumps and strategically adjusts heat recovery in the deaerator and pumps to increase overall boiler efficiency. This advanced control system is an innovative solution that minimizes or eliminates all parasitic losses, with the potential to increase efficiency by more than 5 percent and reduce overall operating costs.

The PreMizer combustion air heating solution measures overall efficiency and recovers the optimum amount of condensate that can be returned to the boiler. Since this solution is responsive to the level of condensate, it can fine tune the system after determining how much condensate can be returned directly to the boiler or recirculated to the interior of the system for deaeration.

Benz Air Boiler Islands are custom designed and installed gas turbine sets that protect boiler plants from power outages by ensuring no steam is lost during an outage. This solution also increases heat recovery by utilizing the turbine exhaust to preheat the air for better boiler combustion. Once installed, the gas turbines will improve efficiency, save electricity, and allow your system to operate without relying exclusively on electricity.

Benz Air Boiler Islands are custom designed and installed gas turbine sets that protect boiler plants from power outages by ensuring no steam is lost during an outage.  This solution also increases heat recovery by utilizing the turbine exhaust to preheat the air for better boiler combustion.  Once installed, the gas turbines will improve efficiency, save electricity, and allow your system to operate without relying exclusively on electricity.

Benz Air Engineering delivers engineering solutions that optimize efficiency and minimize emissions for industrial, utility and district energy and steam generation facilities.

In response to the inability of the "burner companies" to provide a stable and efficient burner, Benz Air Engineering has developed the Champion HI-E burner. The burner combines the attributes of the proven burners to provide the most efficient combustion system possible. Combined with the CondiMax Condensing Heat Recovery System or the PreMizer, Preheating system, the burner offers the most efficient and flexible solution to achieve low NOx emissions with a high rate of return.