BorgWarner Inc. products

Lithium-Ion Battery Systems

Model AKA CYC - Ultra High Energy Battery System

More Power at Less Space: With very high energy densities on system level and in our view the most compact liquid cooling, our battery systems have very low space requirements and emit only little heat. These are the ideal preconditions for a long battery life with a high power output for a safe, reliable and durable operation. Serial Production According to IATF 16949: To fulfill our clients‘ automotive standards, our battery systems for bus applications are developed and produced in an automotive IATF 16949 compliant environment at our headquarters in Darmstadt/Germany. And where necessary, we fulfill additional, project-specific requirements.

Flat Module Architecture (FMA)

Flat Module Architecture will play a major role in the future light to heavy duty commercial vehicle market. The modular concept with a voltage range of 350V - 750V, usable energy of up to 50kWh within a flat architecture ensures to serve the wide range requirements of the market with the highest energy density.

Akasol - Model AKM - Lithium Ion Battery System

Development according to ISO 26262 up to ASIL C / EN 61508 SIL 2 possible. Tested safety (USABC, IEC, SAE, UN 38.3) and “real world” experience. Multi-level short circuit protection on cell, module and system level. Additional operating safety due to redundant battery management system. Suitable for multi-string systems with full monitoring on single-string and full system level. Protection classes IP 67 to IP 6K9K. Robust and proven control unit BMS master (SIL2 compatible hardware). Local and redundant safety control unit in all trays. Voltage and temperature monitoring. SOC/SOH analysis

Akasol - Model OEM - Lithium Ion Battery Systems

Development according to ISO 26262 up to ASIL C / EN 61508 SIL 2 possible. Tested safety (EUCAR, GB/T, UN 38.3, ECE R100) and “real world” experience. Multi-level short circuit protection on cell and system level. Additional operating safety due to redundant battery management system. Suitable for multi-string systems with full monitoring on single-string and full system level. Protection classes IP 67 to IP 6K9K. Robust and proven control unit BMS master (integrated multi-core safety CPU). Local and redundant safety control unit in all trays. Voltage and temperature monitoring. SOC/SOH analysis.

Akasol AKR - Model POC - Lithium Ion Battery Systems

Modular and flexible building block for mobile and stationary battery applications. Multiple racks can be connected in series to form a HV battery string. Multiple strings can be connected in parallel for large energy storage systems. Compact, easy to handle base unit (manual handling). Designed to fit 19” racks (3U, 600mm depth). Integrated contactor, cell monitoring and fuse. Liquid or air cooling within the same package.

Akasol - Model 15 OEM 37 PRC - Lithium Ion Battery Systems

Development according to ISO 26262 up to ASIL C / EN 61508 SIL 2 possible. Tested safety (e.g. ECE R10, UN 38.3, ECE R100) and “real world” experience. Multi-level short circuit protection on cell and system level. Additional operating safety due to redundant battery management system. Suitable for multi-string systems with monitoring on single-string and full system level. Protection classes IP67 up to IP6K9K. Robust and proven control unit BMS master (integrated multi-core safety CPU). SOC / SOH analysis Single cell voltage monitoring and balancing.

Akasol - Model 15 OEM 50 PRC - Lithium Ion Battery Systems

Development according lo ISO 26262 up lo ASIL C / EN 61508 SIL 2 possible. Tested safety (e.g. ECE RIO. UN 38.3, ECE R100) and "real world" experience. Multi-level short circuit protection on cell and system level. Additional operating saletydue to redundant battery management system. Suitable for multi-string systems with monitoring on single-string and full system level. Protection classes IP67 up to IP6K9K. Robust and proven control unit BMS master (integrated multi-core safety CPU]. SOC/SOH analysis. Single cell voltage monitoring and balancing.

Akasol - Model 15 AKM 53 POC - Lithium Ion Battery Systems

Development according to ISO 26262 up to ASIL C / EN 61508 SIL 2 possible. Tested safety (USABC. IEC. SAE, UN 38.3) and `real world" experience. Multi-level short circuit protection on system level. Additional operating safety due to redundant battery management system. Suitable for multi-string systems with monitoring on single-String and full system level. Protection classes IP67 to IP6K9K possible. Robust and proven control unit BMS master (SIL2 compatible hardware). SOC/SOH analysis. Single cell voltage monitoring and balancing.

Akasol - Model 18 AKM 53 POC - Lithium Ion Battery Systems

Chargers

Model IPERION-120 - DC Fast Charger

At 120kW power size, IPERION-120, the fast charging station for automotive applications by BorgWarner, can charge one vehicle at full power, or two vehicles simultaneously at a maximum power of 60kW each. With an output voltage range from 200Vdc to up to 900Vdc, the DC fast charger enables the charge of any vehicle size and of future generation batteries.