Nirmal Industrial Controls Pvt Ltd products

Nirmal Industrial Controls Pvt Ltd specializes in the design, engineering, and supply of complete heating skids for natural gas applications. These systems are integral in gas distribution networks and fuel gas conditioning skids for power plants. The heating skids raise the natural gas temperature to counteract the cooling effect caused by pressure reduction and meet the specific thermal demands of downstream processes. Enhanced gas temperature improves combustion efficiency and elevates flame temperatures, particularly in furnace applications. The company offers both direct and indirect type pre-heaters. The direct type includes Thyristor-based electrical and gas-fired heaters, which ensure precise temperature control by direct gas-to-coil contact. Indirect types involve electrical and gas-fired water bath heaters, where the heating medium is water maintained between 60ºC to 80ºC. These skids are crucial for major natural gas consumers and gas distribution networks, providing comprehensive solutions from design to manufacturing.

Nirmal manufactures a comprehensive range of skids essential for the gas transmission and distribution network. Their Fiscal Flow Metering Skids come equipped with features like filtration, flow metering using ultrasonic and turbine meters, flow computation, gas chromatography, and flow control. These skids are typically 600# and serve major consumers such as fertilizer plants, power plants, or city gas distribution networks. Nirmal's offerings are geared towards ensuring accurate and reliable measurement and management of gas flow, tailored to the specific needs of various high-demand industries.

Nirmal provides City Gate Stations (CGS), which are crucial components in the natural gas distribution network. These stations handle the pressure reduction from high pressure typical of cross-country pipelines, ranging from 50 – 90 Barg, down to urban distribution levels of 19 – 26 Barg. The CGS setup includes filtration, metering, pre-heating, pressure regulation, and flow control units, all mounted on an ANSI 600# skid. Downstream pipelines after the CGS typically conform to ANSI 300# or ANSI 150# standards. The stations are typically equipped with remote controls and wireless communication to manage pressure and flow parameters via SCADA systems, ensuring consistent supply to the most distant consumers. This advanced control system helps in maintaining the desired output pressure and flow rate, thereby enhancing the reliability and efficiency of the natural gas supply network.

‘Nirmal’ posseses huge experience in the District Regulating Skids (DRS) or Field Regulating Stations (FRS). Typically, DRS / FRS are ANSI 300# / ANSI 150# skids having Filtration, Pressure Regulation and Metering. DRS/FRS regulates the pressure to 4 – 5 Barg and the further gas distribution network is PE Line instead of Steel Line.