Alzeta Solutions Brochure

ALZETA is recognized worldwide as aleader in developing and producingadvanced combustion solutions deliveringoptimized performance and superiorefficiency with the lowest emissions.ALZETA Innovative Energy TechnologyProducts that define our energy futureTechnologies that spark the imagination . . .PFC Gas Abatement System for Telecommunications Device ManufacturingWith demonstrated success across a wide spectrum of market applications, ALZETA is meeting the demanding energy and air pollution control needs of a changing world.Semiconductors – ALZETA combustion technology helped transform the market for process gas abatement systems by completely destroying, with 24/7 reliability, a broad range of global warming, toxic and particulate-forming exhaust gases commonly used in semiconductor manufacturing.Industrial Process Heating – ALZETA led the way in developing industrial premix burners with ultra-low NOx performance to satisfy increasingly more stringent environmental requirements. Combining new materials with control system simplicity has allowed seamless integration with existing boiler designs.Commercial Heating – ALZETA radiant surface combustion burners helped establish market leadership for an OEM partner in the fast-growing market for high-efficiency, reliable commercial boilers by facilitating the use of new heat exchanger designs.Paper Manufacturing – ALZETA radiant surface combustion burners created the opportunity to significantly increase paper mill productivity and efficiency without a major redesign by replacing conventional steam-heated drums with direct-fired drum dryers.Plastics Molding – ALZETA low-emissions, premix burners and compact heat exchanger technology introduced the use of clean burning natural gas for efficient and cost-effective drying of resins used in the manufacture and recycling of plastic soda bottles.Market ExperienceInnovative TechnologyUnsurpassed quality assuranceAdvanced manufacturing techniques used in production of sintered metalfiber compositesALZETA is developing the combustion products of the future.ALZETA continues to develop new products in key marketsincluding Industrial Gas Turbines, Distributed Generationand CHP Systems, with a proven list of advanced andinnovative technologies and strengths:• Pre-mix, surface stabilized combustion• Specialty materials technology, including ceramicand metal fiber composites• Unique manufacturing skills and capabilities• Engineering teams with experience in advancedcombustion applicationsUltra-Low NOx PackagedBurner, NovaPlus™Courtesy Power Flame, Inc.High Efficiency WaterBoiler, Evolution®Courtesy Thermal SolutionsSemiconductor ManufacturingExhaust Gas ManagementSystem, TPU®Courtesy BOC EdwardsSemiconductor Manufacturing ExhaustGas Management SystemChallenge: Develop the next generation ofsemiconductor manufacturing process tool exhaustabatement systems, ensuring the safe, reliable and effectivedestruction of hazardous gases used by this industry. Thiswill protect the health and safety of personnel, preventdamage to capital equipment, reduce maintenance costs,and enable good stewardship of the environment.Solution: In 1995, BOC Edwards in collaborationwith ALZETA and SEMATECH, commercialized the ThermalProcessing Unit (TPU) exhaust management system.Utilizing core technology under license from ALZETA,the TPU family of products now sets the industrystandard by cost-effectively and reliably destroying eventhe most challenging of process exhaust gases used tomanufacture semiconductors.High Efficiency, Low EmissionsCommercial Water HeaterChallenge: Integrate advanced combustion systemdesigns to support the introduction of new, high efficiencyand low emissions commercial boilers to meet changingmarket needs.Solution: Working closely with ALZETA, BurnhamCorporation introduced the Evolution® in 1997, a high-efficiency, low-emissions commercial hot water boiler nowsold by Thermal Solutions, a Burnham subsidiary. Utilizingfinned copper tube heat transfer surfaces, ALZETA’sDuratherm™ ceramic radiant burner technology, and thelatest in web-enabled controls and monitoring, these boilersprovide commercial and institutional building heat withexcellent performance and reliability.ALZETA SolutionsUltra-Low NOx Packaged BurnerChallenge: Meet the increasingly stringentregulations for smog-producing NOx emissions fromcommercial and industrial boilers, by going beyond thelimited performance enhancement remedies available bysimply refining and optimizing fuel/air mixing techniquesin “nozzle-mix” burners.Solution: Using 20 years of experience in premixcombustion technology, ALZETA teamed up with PowerFlame, Inc. to supply ALZETA’s CSB ultra-low NOxcombustion technology nationwide. Utilizing the CSB’spre-mixed, porous metal firing head technology, PFI’sNovaPlus™ burner systems deliver single digit NOxperformance for commercial, industrial and processheating applications.Core Technologies Product/BenefitsInward Fired Pre-MixCombustion??????MT170? ?? ????????????????????????• Ability to destroy full spectrum of semiconductor process gases,including global-warming PFC gases• Ability to handle SiO2 producers• Ability to handle high H2 loadsCeramic Fiber Matrix Pre-Mix Radiant CombustionDuratherm™ Burners• Low NOx and CO emissions• Uniform heat flux• Quiet operationCSB™ Burners• Ultra-low NOx and CO emissions — meets all BACT requirements• Stable combustion from high to low fire• Simple controls, modular designHigh Flux, Metal FiberPre-Mix CombustionUltra-Lean, SurfaceStabilized Pre-MixCombustionnanoSTAR™ ????? ???????????????• Flexible low NOx performancefrom 15 ppm down to 2.5 ppm• Reliable operation with no combustion dynamics• Cost-effective and easy to implementWorking with ALZETAALZETA is committed to supplying ourcustomers with the best in high-efficiencyand low-emissions solutions.If you’re faced with changing marketneeds and increasing requirements forenergy solutions, ALZETA stands readyto help.Discuss your needs with one of ourdedicated product support teamsand see how ALZETA’s productsand technologies can spark yourimagination.2343 Calle del MundoSanta Clara, CA 95054408.727.8282800.676.8281408.727.9740 faxalzeta@alzeta.comwww.alzeta.comInnovative Energy Solutions