CFR F-5 - Cetane Method Diesel Fuel Rating Unit Brochure

Serial No.Specification No.CFRF-5Parts CatalogSecond EditionThis document contains proprietary and trade secret informationand is given to the receiver in confidence. The receiver by recep-tion and retention of the document accepts the document in confi-dence and agrees that, except as with the prior expressed writtenpermission of Waukesha Engine, Dresser, Inc., it will; (1) not usethe document or any copy thereof or the confidential or tradesecret information therein; (2) not copy or reproduce the documentin whole, or in part without the prior written approval of WaukeshaEngine, Dresser, Inc.; and (3) not disclose to others either the doc-ument or the confidential or trade secret information containedtherein.All sales and information herein supplied subject to StandardTerms of Sale, including limitation of liability.WAUKESHA, DRESSER, and CFR are registered trademarks ofDresser, Inc. The DRESSER logo is a trademark of Dresser, Inc.All other trademarks, service marks, logos, slogans, and tradenames (collectively “marks”) are the properties of their respectiveowners. Dresser, Inc. disclaims any proprietary interest in thesemarks owned by others.®FORM 869Copyright 2006Waukesha EngineDresser, Inc.Waukesha, Wisconsin 53188All rights reserved. Printed in U.S.A. 3/06®FORM 869 Second Edition 1TABLE OF CONTENTSAlphabetical Index of Parts.........................................1Customer Ordering Procedure ...................................3Return Of Parts Procedure .........................................3Parts Illustrations and Parts Lists .......................5 – 71F-5 Parts Kits....................................................72 – 85Part Number Index – Appendix A ........................... A-1Warranty ................................................................ W-1ALPHABETICAL INDEX OF PARTSAAdapter Bearing........................................................19Air Cleaner................................................................41Air Heater .................................................................41Air Silencer ...............................................................41BBalancing Shaft ........................................................21Breather....................................................................35CCamshaft ..................................................................21Compression Pressure Gauge .................................69Condenser ................................................................45Condenser Water Pipe .............................................47Connecting Rod........................................................13Crankcase ................................................................17Crankcase Breather..................................................35Crankcase Doors......................................................19Crankshaft ................................................................15Cylinder ......................................................................5Cylinder Head.............................................................7Cylinder Overhaul Stand ..........................................71EExhaust Manifold ......................................................43FFlywheel ...................................................................15Fuel Injection Pump..................................................23Fuel Injection Pump Micrometer...............................29Fuel Injection Pump Mounting ..................................27Fuel Injector..............................................................31Fuel Pump Shut-Off..................................................33Fuel Tanks................................................................49HHandwheel................................................................11Heater.......................................................................19IIdler Gear..................................................................21Ignition Delay Meter..................................................57Induction Motor.........................................................63Injection Tubes .........................................................31Instrument Panel ......................................................51Instrument Panel (Internal) .......................................53OOil Filter ....................................................................39Oil Pump...................................................................37Oil Relief Valve .........................................................37Oil Screen.................................................................37Overhaul Stand.........................................................71PPanel Gauges...........................................................51Piston........................................................................13RResistance Temperature Device ..............................61Rocker Arm Cover ......................................................9Rocker Arms...............................................................9RTD Display .............................................................61SSafety Guards...........................................................67Safety Shutdown System .........................................55Surge Tank ...............................................................43TTemperature Controller ............................................59UUnit Base ..................................................................65VValve Lifter................................................................21Variable Compression Plug ......................................112 FORM 869 Second EditionFORM 869 Second Edition 3CUSTOMER ORDERING PROCEDUREThe instructions that follow apply when ordering CFRparts.1. Waukesha genuine parts must be ordered throughWaukesha Engine or an authorized Waukesha EngineDistributor.2. Always specify to Waukesha Engine the enginemodel designation, specification number, and serialnumber, as found stamped on the engine nameplate. Inthe event the nameplate is either lost or defaced, theengine serial number is also stamped under thenameplate.3. Advise the method of test you are operating.•• Research ...............................ASTM D2699•• Motor .....................................ASTM D2700•• Supercharged ..........................ASTM D909•• Cetane .....................................ASTM D6134. Always include the part number, when known,along with the description of the part. State the quantityof the part you wish to order. Do not use the word“complete” or designate the quantity by sets.5. When ordering heaters or any electrical equipment,advise the voltage and hertz under which your engineis operating.6. Advise how parts are to be shipped (freight,express, etc.).7. Address all mail to:Waukesha EngineDresser, Inc.1101 West St. Paul AvenueWaukesha, WI 53188 U.S.A.Attention: CFR DepartmentRETURN OF PARTS PROCEDUREThe instructions that follow apply when returningengines or parts to the factory for repairs.1. Claims of shortage or errors must be made withinthree days from receipt of goods. Our responsibility forsafe delivery of material ceases with its delivery by usto the transportation company. Claims for loss or dam-age must be filled with delivering carrier.2. Do not return goods for credit without previousarrangement and agreement; otherwise, shipmentmay not be accepted from carrier.3. Advise us why you desire to return material.4. Providing our reply authorizes the return of parts,box the parts carefully and mark the box with yourname and address. Include a packing list of the boxcontent. Transportation charges must be prepaid; oth-erwise, we cannot accept shipment.5. If material has been used or removed from anengine, show on your packing list, the serial number ofthe engine from which the parts were removed, thedate the engine was put into service, and the approxi-mate number of hours the engine was operating priorto removal of the parts. Also give the reason forremoval and the source from which replacement partswere obtained.6. Advise us when shipment is made to ensure ourprompt handling and disposition.4 FORM 869 Second Edition1234567891011121314151617FORM 869 Second Edition 5F-5CYLINDERGROUPS 1, 20ITEMNO.PARTNUMBER QTY. DESCRIPTION1* 105081 1 Cylinder2 106343 3 Allen Head Pipe Plug, 1/4"3 26411 1 Allen Head Pipe Plug, Plated, 3/8"4 B839 4 Cylinder Head Stud5 105181 1 Cylinder Base Gasket (0.021")6 105181A 1 Cylinder Base Gasket (0.015")7 105181B 2 Cylinder Base Gasket (0.010")8 105181C 1 Cylinder Base Gasket (0.003")9 105084 1 Cylinder Door10 105088 1 Cylinder Door Gasket11 21273 8 Hex Head Capscrew, 1/4"–20 x 5/8"12 21050 8 Lock Washer, 1/4"13 211747 1 Drain Cock14 B5528 1 Union Nut15 B5764 2 Cylinder Head Stud16 105361 6 Cylinder Head Nut17 B5526 1 Union ConnectorASSEMBLIESO105081 1 Cylinder Assembly (Includes Items 1* and 2)NOTE:* Item 1 is sold only as part of the Cylinder Assembly, P/N O105081.6 FORM 869 Second Edition12345678910111213161418192017156FORM 869 Second Edition 7F-5CYLINDER HEADGROUP 2ITEMNO.PARTNUMBER QTY. DESCRIPTION1 105082B 1 Cylinder Head Assembly2 105987A 2 Valve Seat Inserts3 23109A 2 Valve Guide4 78283B 1 Countersunk Head Pipe Plug, 3/4"5 106218A 2 Injector Stud6 B2575 4 Stud7 109659 2 Spring8 109658 4 Valve Taper9 B4680 2 Felt Washer10 110165C 2 Valve Rotator11 106625 2 Intake And Exhaust Valve12 110200 2 Valve Spring Spacer13 105080 1 Cylinder Head Gasket14 B8200 5 Cylinder Head Stud15 105361 7 Cylinder Head Nut16 73059B 1 Shutoff Valve17 199111 1 Union Elbow18 110198A 1 Oil Line Assembly19 B5591 2 Cylinder Head Stud20 O105180 1 Thermometer AssemblyASSEMBLIESAF105082B 1 Cylinder Head Assembly (Includes Items 1 – 12 and Handwheel Assembly, P/N A105097)F105082B 1 Cylinder Head Assembly (Includes Items 1 – 12)8 FORM 869 Second Edition2345678910111213141516171819202122232425262728293081FORM 869 Second Edition 9F-5ROCKER ARMS, ROCKER ARM COVERGROUPS 2, 39ITEMNO.PARTNUMBER QTY. DESCRIPTION1 105079 1 Rocker Arm Bracket2 105086 1 Rocker Arm Shaft3 110680 2 Rocker Arm Snap Ring4 105092 2 Rocker Arm Spring5 Y18802 1 Allen Head Pipe Plug, 1/8"6* 23272B 1 Intake Rocker Arm Assembly7** 23272C 1 Exhaust Rocker Arm Assembly8*** 105087 2 Rocker Arm Bushing9 B8199C 2 Valve Adjusting Screw10 78349B 2 Valve Adjusting Screw Nut11 23043A 2 Ball Valve Socket12 23043C 2 Socket Plug13 23043D 2 Breather Moss14 23043B 2 Rocker Arm Ball15 105177 2 Push Rod16 B2653 2 Push Rod End17 21185 2 Hex Nut, 5/16"–2418 105078A 1 Rocker Arm Cover19 105085 1 Rocker Arm Cover Gasket20 105105 1 Stud21 1634K 1 Rocker Arm Cover Nut22 BD190 1 Copper Gasket23 21189 1 Hex Nut, 3/8"–1624 21052 1 Lock Washer, 3/8"25 110238 1 Breather Valve Cap26 110292 1 Ball27 B1685B 1 Half Union Elbow28 B5591 2 Stud29 105361 2 Hex Nut30 21054 2 Lock Washer, 1/2"ASSEMBLIESXO23272B 1 Intake Rocker Arm Assembly (Includes Items 6*, 8 – 14)XO23272C 1 Exhaust Rocker Arm Assembly (Includes Items 7** – 14)X23272B 1 Intake Rocker Arm Assembly (Includes Items 6* and 8***)X23272C 1 Exhaust Rocker Arm Assembly (Includes Items 7** and 8***)O23043 2 Rocker Arm Ball Assembly (Includes Items 11 – 14)O23043A 2 Rocker Arm Button Assembly (Includes Items 11 – 13)NOTES:*Item 6 is sold only as part of the Intake Rocker Arm Assemblies, P/N XO23272B and P/N X23272B.**Item 7 is sold only as part of the Exhaust Rocker Arm Assemblies, P/N XO23272C and P/N X23272C.***Item 8 is sold only as part of the Rocker Arm Assemblies, P/N XO23272B, P/N XO23272C, P/N X23272B and P/N X23272C.10 FORM 869 Second Edition12345678910111213151617141819FORM 869 Second Edition 11F-5VARIABLE COMPRESSION PLUG HANDWHEELGROUP 2ITEMNO.PARTNUMBER QTY. DESCRIPTION1 105100A 1 Variable Compression Plug2 105099A 1 Variable Compression Plug Body3 105103 1 Variable Compression Draw Bolt4 105104B 1 Variable Compression Plug Locking Washer5 105098 1 Variable Compression Plug Locking Wheel6 105101 1 Variable Compression Plug Sleeve7 105102 1 Variable Compression Plug Housing Nut8 105107 1 Housing Nut Lock Wire9 105097 1 Variable Compression Plug Handwheel10 105109 1 Variable Compression Handle Key11 105108 1 Variable Compression Handwheel Lock Nut12 105111 1 Variable Compression Seal Sleeve13 26012 1 Round Head Machine Screw, No.10–32 x 1/2"14 105106 1 Variable Compression Scale Post15 109333 1 Scale Post Shim (0.001")16 109333A 1 Scale Post Shim (0.003")17 109333B 1 Scale Post Shim (0.005")18 105110 1 Variable Compression Scale Arm19 21880 1 Round Head Machine Screw, 1/4"–20 x 1/2"ASSEMBLIESA105097 1 Variable Compression Plug Handwheel Assembly (Includes Items 1 – 19)12 FORM 869 Second Edition12345678910111213141516171920212218FORM 869 Second Edition 13F-5PISTON, CONNECTING RODGROUPS 4, 7ITEMNO.PARTNUMBER QTY. DESCRIPTION1* AA23204G 1 Piston Assembly (Standard) (Cast Iron)2* AA23204G1 1 Piston Assembly (0.010" Oversized)3* AA23204G2 1 Piston Assembly (0.020" Oversized)4* AA23204G3 1 Piston Assembly (0.030" Oversized) 5 44999J 2 Piston Pin Retainer6 106222B 1 Chrome Ring (Standard)7 106222B1 1 Chrome Ring (0.010" Oversized)8 106222B2 1 Chrome Ring (0.020" Oversized)9 106222B3 1 Chrome Ring (0.030" Oversized)10 106222A 3 Compression Ring (Standard)11 106222A1 3 Compression Ring (0.010" Oversized)12 106222A2 3 Compression Ring (0.020" Oversized)13 106222A3 3 Compression Ring (0.030" Oversized)14 23505 1 Oil Ring (Standard)15 23505-1 1 Oil Ring (0.010" Oversized)16 23505-2 1 Oil Ring (0.020" Oversized)17 23505-3 1 Oil Ring (0.030" Oversized)18 BA111666 1 Connecting Rod Assembly19** 105681B 2 Connecting Rod Bolt20 111406A 2 Connecting Rod Bolt Washer21 23308D 1 Piston Pin Bushing22 106137A 2 Connecting Rod BearingNOTES:* Piston Assemblies (Items 1– 4) contain the piston, piston pin, and two Piston Pin Retainers (Item 5).** Connecting Rod Bolt (Item 19) is not interchangeable with old cast-style rod.14 FORM 869 Second Edition123456789101112131415161718192021222324252627272829303132FORM 869 Second Edition 15F-5CRANKSHAFT, FLYWHEELGROUPS 11, 13, 20ITEMNO.PARTNUMBER QTY. DESCRIPTION1 A109511H 1 Crankshaft Assembly2 Y18802 1 Allen Head Pipe Plug, 1/8"3 110149 1 Oil Seal Retainer4 110148 1 Oil Seal5 118013F 2 Seal Carrier O-Ring6 109546 1 Shim, Crankshaft Thrust (0.050")7 109546A 6 Shim, Crankshaft Thrust (0.010")8 109546B 3 Shim, Crankshaft Thrust (0.003")9 109546C 2 Shim, Crankshaft Thrust (0.002")10 109543 1 Crankshaft Thrust Washer11 109512 1 Crankshaft Gear12 109555 1 Vertical Drive Gear Spacer13 21014 1 Woodruff Key, No. 1814 23039 1 Tachometer Drive Gear15 21006 1 Woodruff Key, No. 816 110248 1 Oil Thrower17 110177A 1 Oil Seal Spacer18 110158 1 Front Cover Oil Seal19 211196 1 Oil Seal Spacer O-Ring20 110669 1 Crank Gear Key21 109501H 1 Flywheel 22 109575 1 Flywheel Key23 109576 1 Flywheel Nut24 109577 1 Flywheel Nut Lock25 109618 1 Rear Main Bearing26 109542 1 Front Main Bearing27 109541 2 Thrust Plate28 B350 2 Dowel Pin, 3/16" x 5/8"29 109625A 2 Bushing Lock Screw30 21720 2 Socket Head Set Screw Cup Point, 1/4"–20 x 1/4"31 109633 2 Lock Screw Gasket32 B2674 1 Front Crankshaft Nut, 1"–20 x 3/8"16 FORM 869 Second Edition123456791011121315161718192021222324252627293132383714333081434392839403536FORM 869 Second Edition 17F-5CRANKCASEGROUPS 3, 20, 212ITEMNO.PARTNUMBER QTY. DESCRIPTION1 109803 1 Oil Sight Gauge2 118013M 1 Oil Sight Gauge O-Ring3 K109520D 1 Crankcase Assembly4 109513A 1 Front Cover Backing Plate5 21754 8 Fillister Head Capscrew, 3/8"–16 x 7/8"6 26144 8 External Countersunk Lock Washer, 3/8"7 110231 2 Dowel Pin, 3/8" x 1-1/4"8 109615 1 Camshaft Hole Cover9 B5436 1 Tachometer Hole Cover10 B2543 1 Tachometer Hole Gasket11 B5829 2 Hex Head Capscrew, 5/16"–18 x 3/4"12 21051 2 Lock Washer, 5/16"13 109616 1 Camshaft Hole Cover Gasket14 B5834 6 Hex Head Capscrew, 1/4"–20 x 5/8"15 109571A 1 Front Plate Gasket16 109570 1 Front Gear Cover Gasket17 109410 10 Hex Head Capscrew, 3/8"–24 x 7/8"18 21355 8 Hex Head Capscrew, 3/8"–16 x 1-3/8"19 B4296A 1 Oil Filler Cap20 73654S 1 Pipe Nipple, 1/2" x 8"21 116880C 1 Ball Valve22 109621 1 Timing Gear Jet23 Y18802 16 Allen Head Pipe Plug, 1/8"24 106343 11 Allen Head Pipe Plug, 1/4"25 109627A 1 Oil Heater Hole Cover26 26005 2 Round Head Screw, No. 6–32 x 5/16"27 105001A 1 Engine Nameplate28 B557B 2 Nameplate Pin29 176412 1 Oil Filler Gasket30 21473 4 Hex Head Capscrew, 3/4"–11 x 1-1/2"31 21055 4 Washer, 5/8"32 111207A 1 Crankshaft Guard Cover33 110533C 1 Crankshaft Guard34 21050 3 Medium Lock Washer, 1/4"35 26051 1 Round Head Screw, No. 10–24 x 5/8"36 26420 1 Lock Washer, No. 10–3/16"37 152452D 1 Cover Spacer38 Y18814E 1 Flat Washer, No. 10–3/16"39 21346 2 Hex Head Capscrew, 3/8"–16 x 7/8"40 78212G 1 Reducing Bushing18 FORM 869 Second Edition123567891011121314151617192021222324252627281116291817 4FORM 869 Second Edition 19F-5CRANKCASE DOORS, HEATER, ADAPTER BEARINGGROUPS 20, 409ITEMNO.PARTNUMBER QTY. DESCRIPTION1 44083 2 Dowel Pin, 1/2" x 1-1/8"2 21354 8 Hex Head Capscrew, 3/8"–16 x 1-3/8"3 109610 1 Crankcase Door (With Breather Baffle)4 109609 1 Crankcase Door5 109521 2 Balancing Shaft Cover Plate6 109522 2 Cover Plate Gasket7 21273 8 Hex Head Capscrew, 1/4"–20 x 5/8"8 21050 8 Lock Washer, 1/4"9 168922F 1 Rear Adapter O-Ring10 109590 1 Oil Pressure Seal11 21052 10 Lock Washer, 3/8"12 3337 2 Brass Expansion Plug, 2"13 B6417 2 Brass Expansion Plug, 1-3/4"14 109574A 1 Flywheel Indicator15 21346 2 Hex Head Capscrew, 3/8"–16 x 7/8"16 Y18802 2 Allen Head Pipe Plug, 1/8"17 109612 2 Crankcase Door Gasket18 26969 20 Hex Head Capscrew, 3/8"–16 x 1"19 109636 1 Baffle20 21089 2 Round Head Screw, No. 8–32 x 3/8"21 21604 2 External Shake-Proof Washer, 3/8"22 B3109A 1 Dual Element Crankcase Oil Heater23 A111621 1 Oil Heater Bar Assembly24 28311 2 Stainless Steel Hex Nut, 3/8"–2425 21660 2 Round Head Screw, No. 6–32 x 1/4"26 111623 1 Wire, No. 14, 40"27 111473 1 Electrical Receptacle28 111783 1 Crankcase Heater Cover29 21116 2 Round Head Capscrew, 1/4"–20 x 3/8"20 FORM 869 Second Edition12345678910111213141516171819202122232425262728293031321314213334353614737FORM 869 Second Edition 21F-5CAMSHAFT, VALVE LIFTER, IDLER GEAR, BALANCING SHAFTGROUPS 15, 20, 23, 412ITEMNO.PARTNUMBER QTY. DESCRIPTION1 109530A 1 Idler Gear Shaft2 Y18802 1 Allen Head Pipe Plug, 1/8"3 B3884 1 Pin4 O109531X 1 Idler Gear Assembly5 109535A 1 Idler Gear Thrust Washer6 111251 1 Self Locking Capscrew7 109624 4 Balancing Shaft Bushing8 109626A 6 Bushing Lock Screw, 1/4"–20 x 1/2”9 109633 5 Lock Screw Gasket10 21720 6 Socket Head Set Screw Cup Point, 1/4"–20 x 1/4"11 109619 1 Rear Camshaft Bushing12 109608 1 Front Camshaft Bushing13 21309 7 Hex Head Capscrew, 5/16"–18 x 3/4"14 21051 9 Lock Washer, 5/16"15 109518 2 Valve Lifter Guide16 21312 2 Hex Head Capscrew, 5/16"–18 x 7/8"17 O109519 2 Valve Lifter Assembly18 B4681 2 Valve Lifter Adjusting Screw19 7721B 2 Adjusting Screw Nut20 109583B 1 Camshaft21 21006 3 Woodruff Key, No. 822 109526 1 Camshaft Gear23 110248 1 Oil Thrower24 211196 1 Oil Sleeve O-Ring25 110158 1 Oil Seal26 110174 1 Oil Seal Sleeve27 111372 1 Camshaft Nut28 109510A 2 Balancing Shaft29 109565A 2 Counterweight Balancing Shaft30 109566 4 Counterweight Screw, 1/2"–20 x 2-7/16"31 177382A 4 High Tensile Elastic Stop Lock Nut, 1/2"–2032 109503A 2 Thrust Plate33 109622 1 Balancing Drive Gear – LH (Facing Front Cover)34 109514Z 1 Balancing Drive Gear – RH (Facing Front Cover)35 109579 2 Balancing Shaft Lock Washer36 B2674 2 Hex Nut, 1"–20 x 3/8"37 21012 1 Woodruff Key, No. 1522 FORM 869 Second Edition1234 567810121314161718192021222425262728 293033153431929262823532107236711FORM 869 Second Edition 23F-5FUEL INJECTION PUMPGROUP 8ITEMNO.PARTNUMBER QTY. DESCRIPTION1 A106941G 1 Fuel Injection Pump Assembly2 109769 2 Arm Advance Button3 21381 1 Hex Head Capscrew, 3/8"–24 x 1-1/2"4 21632 1 Internal Shakeproof Washer, 3/8"5 105302 1 Fuel Pump Drive Fitting6 B8230 2 Copper Gasket7 28438 3 Slotted Head Pipe Plug, Brass, 1/8"8 65110Y 1 Pipe Nipple, 1/8" x 1"9 106725 1 Fuel Line Air Trap10 B7106 2 Adapter11 78206A 1 Street Ell12 111305 4 Toggle Valve13* 111388 1 Fuel Valve Body Assembly14* 75966B 1 Fuel Valve15 75990 1 Spring16 111384 1 Fuel Valve Cover17 116242 1 Flywheel Timing Pin18 26532 1 Roll Pin, 3/32" x 3/4"19 75980C 1 Fuel Valve Knob20 28563 3 Socket Head Machine Screw, No. 10–24 x 1/2"21 21049 2 Lock Washer, No. 1022 105420 2 Machine Screw, No. 10–24 x 1/2"23 106132 1 Fuel Valve Body Gasket24 106130B 1 Fuel Valve Support25 B10063 1 Tube Connection Bolt26 B10065 2 Plain Washer, 9/16"27 105303A 1 Fuel Pump Inlet Fitting28 B1685A 3 Union Elbow29 44803 3 Service Tee, Brass, 1/8"30 B6723 1 Union Connector31 B5976A 1 Spring Seat32 B5977A 1 Straight Pin, 1/4" x 5/8"33 B5978 1 Spring34 105355C 4 Female Coupling35 B6426 1 SpringASSEMBLIESA111388 1 Fuel Selector Valve Assembly (Includes Items 13 – 30)NOTES:*Items 13 and 14 can only be sold as part of the A111388 AssemblyContinued24 FORM 869 Second Edition36373839404142434446474845FORM 869 Second Edition 25F-5FUEL INJECTION PUMPGROUP 8ITEMNO.PARTNUMBER QTY. DESCRIPTION36 106437 1 Pump Coupling Drive Member37 21012 1 Woodruff Key, No. 1538 21332 1 Hex Head Capscrew, 5/16"–24 x 1-1/8"39 21051 1 Lock Washer, 5/16"40 B9951A 1 Adjusting Ring41 B10508 2 Special Capscrew42 116064G 1 Lock Wire, No. 18 x 10"43 110548B 1 Coupling Guard44 111421 1 Coupling Guard Cover45 26097 2 Machine Screw, No. 10–24 x 3/8"46 111101 2 Hex Head Capscrew, 1/4"–20 x 1/2"47 21050 2 Lock Washer, 1/4"48 B9496 1 Coupling Disc26 FORM 869 Second Edition123456789101213142102FORM 869 Second Edition 27F-5FUEL INJECTION PUMP MOUNTINGGROUPS 8, 67ITEMNO.PARTNUMBER QTY. DESCRIPTION1 21348 4 Hex Head Capscrew, 3/8"–16 x 1"2 21052 12 Lock Washer, 3/8"3 B5655A 4 Shim (0.003")4 B5655B 4 Shim (0.005")5 109515C 1 Accessory Bracket6 21043 2 Taper Pin, No. 6 x 1"7 109414 4 Hex Head Capscrew, 3/8"–16 x 4-1/4"8 111699A 1 Turn Over Tool Bracket9 109597 1 Injection Pump Spacer Support10 21350 4 Hex Head Capscrew, 3/8"–16 x 1-1/8"11 21353 2 Hex Head Capscrew12 21279 2 Medium Lock Washer, 3/8"13 21190 2 Hex Nut14 Y18814H 2 Plain Washer28 FORM 869 Second Edition12345678FORM 869 Second Edition 29F-5FUEL INJECTION PUMP MICROMETERGROUP 203ITEMNO.PARTNUMBER QTY. DESCRIPTION1 A109427 2 Micrometer Barrel Assembly2 109426 2 Micrometer Thimble3 109428 2 Micrometer Screw4 21719 4 Socket Head Set Screw, No. 10–32 x 1/4"5 110208 1 Micrometer Support6 21278 2 Hex Head Capscrew, 1/4"–20 x 7/8"7 21050 2 Lock Washer, 1/4"8 21858 2 Socket Head Set Screw, No. 10–32 x 3/8"ASSEMBLIESO109427 2 Micrometer Assembly (Includes Items 1 – 4)30 FORM 869 Second Edition1234567891011121314151010FORM 869 Second Edition 31F-5FUEL INJECTOR, INJECTION TUBESGROUPS 9, 10ITEMNO.PARTNUMBER QTY. DESCRIPTION1 A75067E 1 Fuel Injector Assembly2 110806 1 Nozzle Cap Nut3 110700 1 Injector Nozzle4 B10065 1 Copper Washer, 9/16"5 B7707 1 Rubber Ring (Inserts Into Injector Port On Cylinder Head)6 106217B 1 Injector Hold Down Plate7 B5828 2 Hex Nut, 5/16"–248 110521 2 Pick-up Flange Stud9 110520 1 Pick-up Mount Flange10 21188 6 Hex Jam Nut, 5/16"–2411 A106318E 1 Fuel Injection Tube Assembly12 105358 2 Oil Gauge Cable Clip13 21889 1 Machine Screw, No. 8–32 x 1/2"14 21260 1 Hex Nut, No. 8–3215 O110286 1 Injector Drain Line Assembly32 FORM 869 Second Edition134567891011121315161714181920472FORM 869 Second Edition 33F-5FUEL PUMP SHUT-OFFGROUPS 213, 408ITEMNO.PARTNUMBER QTY. DESCRIPTION1 109331K 1 Fuel Shut-off Support2 109332 1 Support Cover3 26051 4 Round Head Machine Screw, No. 10–24 x 5/8"4 26420 8 Lock Washer, No. 105 27277E 1 Governor Spring6 21284 1 Hex Head Capscrew, 1/4"–20 x 1-1/4"7 B6849A 3 Elastic Stop Lock Nut, No. 10–24 x 3/8"8 A109334L 1 Solenoid Assembly (60 Hz)9 A109334N 1 Solenoid Assembly (50 Hz)10 21098 4 Round Head Machine Screw, No. 10–24 x 3/8"11 109033A 1 Control Yoke12 21278 2 Hex Head Capscrew, 1/4"–20 x 7/8"13 B9734 1 Governor Rod Stud14 21179 1 Thin Hex Nut, 1/4"–2815 109033 1 Control Yoke16 78302 4 Capscrew17 21050 4 Lock Washer, 1/4"18 A110122E 1 Safety Control Cable Assembly19 111546B 1 Solenoid Guard20 B1426 1 Tubing ClampASSEMBLIESA109331K 1 Fuel Shut-Off Support Assembly (Includes Items 1 – 7, 8 or 9, 10 – 17, 19)34 FORM 869 Second Edition1234567891011FORM 869 Second Edition 35F-5CRANKCASE BREATHERGROUP 70ITEMNO.PARTNUMBER QTY. DESCRIPTION1 109611 1 Breather Body2 B1956A 1 Breather Body Gasket3 21983 2 Hex Head Capscrew, 3/8"–16 x 3/4"4 B2747 2 Plain Copper Washer, 3/8"5 A110475 1 Breather Valve Assembly6 110670A 1 Breather Valve7 110476A 1 Breather Valve Cap8 110477 1 Breather Cap Gasket9 211196 1 O-Ring10 48934A 1 Capscrew, 3/8"–24 x 2-3/4"11 21195 1 Hex Jam Nut, 3/8"–24 UNFASSEMBLIESFA110475 1 Breather Valve Assembly (Includes Items 5 – 11)36 FORM 869 Second Edition1234567891011 121314151617181617192021222324252622272829303132323536 33534FORM 869 Second Edition 37F-5OIL PUMP, OIL SCREEN, OIL RELIEF VALVEGROUPS 20, 66, 80, 413ITEMNO.PARTNUMBER QTY. DESCRIPTION1 109538A 1 Oil Relief Valve Housing2 106827 1 Relief Valve Plunger3 B9107A 1 Oil Valve Spring4 105593 1 Relief Valve Adjusting Screw5 B10410 2 Oil Relief Valve Copper Gasket6 105595 1 Oil Relief Valve Acorn Nut7 105594 1 Oil Relief Valve Lock Nut8 26411 2 Allen Head Pipe Plug, Plated, 3/8"9 109561A 1 Relief Valve Gasket10 21322 4 Hex Head Capscrew, 5/16"–18 x 2-1/4"11 21051 4 Lock Washer, 5/16"12 Y18802 1 Allen Head Pipe Plug, 1/8"13 78202D 2 Pipe Elbow, 3/8" x 90°14 78920 1 Service Tee, 3/8"15 110186B 1 Oil Suction Tube16 194769G 2 Male Connector17 199111D 2 Male Elbow18 110184A 1 Oil Pressure Tube19 110150A 1 Oil Pump Assembly20 109534A 1 Oil Pump Coupling Drive21 21002 1 Woodruff Key, No. 322 21545 5 Socket Head Capscrew, 5/16"–18 x 1"23 109559B 1 Oil Pump Body Gasket24 21575 2 Taper Pin, No. 2 x 3/4"25 39149 4 High Collar Lock Washer, 5/16"26 109547 1 Oil Screen Support Plate27 109548 1 Oil Screen Support Cap28 109549 1 Oil Tube29 109550 1 Oil Screen Support Spring30 109551 1 Oil Screen Clamping Bolt31 109552 1 Oil Screen32 Y7408C 2 Hex Nut, 1/4"–2833 85041 1 Locating Pin34 109553 1 Support Plate Gasket35 B5834 6 Hex Head Capscrew, 1/4"–20 x 5/8"36 21050 6 Lock Washer, 1/4"ASSEMBLIESA109538A 1 Oil Relief Housing Assembly (Includes Items 1 – 8)O109552 1 Oil Screen Assembly (Includes Items 26 – 33)38 FORM 869 Second Edition1234567891011121314151617181988FORM 869 Second Edition 39F-5OIL FILTERGROUP 55ITEMNO.PARTNUMBER QTY. DESCRIPTION1 21428 4 Hex Head Capscrew, 1/2"–13 x 1-1/4"2 21054 4 Lock Washer, 1/2"3 21352 1 Hex Head Capscrew, 3/8"–16 x 1-1/4"4 21052 1 Lock Washer, 3/8"5 111396 1 Oil Filter Bracket6 117926C 1 Oil Filter Gasket7 39112 1 Male Half Elbow8 39023 1 Male Half Union9 A111352 1 Oil Line Assembly10 A111352A 1 Oil Line Assembly11 78202D 1 Pipe Elbow, 3/8" x 90°12 B567A 1 Street Elbow13 75806 1 Restrictor Orifice14 75745 1 Reducing Bushing15 A166182U 1 Oil Pressure Line16 111345 1 Oil Filter Base17 111346 1 Oil Filter18 111347 1 Stud19 26743 1 Hex Head Pipe Plug, Steel, 1/8"ASSEMBLIESA111345 1 Oil Filter Assembly (Includes Items 16 – 19)AA111345 1 Oil Filter Assembly (Includes Items 1 – 6, 16 – 19)40 FORM 869 Second Edition1234567891011121314151617FORM 869 Second Edition 41F-5AIR HEATER, AIR SILENCER, AIR CLEANERGROUPS 41, 208ITEMNO.PARTNUMBER QTY. DESCRIPTION1 105188 1 Air Silencer Elbow2 21376 1 Hex Head Capscrew, 3/8"–24 x 1/2"3 BD190 1 Copper Gasket4 B2557 1 Manifold Gasket5 B5828 2 Hex Nut, 5/16"–246 21051 2 Lock Washer, 5/16"7 AA110468 1 Air Heater Silencer Assembly8 21545 1 Socket Head Capscrew, 5/16"–249 106514 1 Carburetor Jet Hole Screw10 B3207 1 Fiber Gasket11 O106317A 1 Thermometer Assembly12 A111551 1 Top Plate Assembly13 110675 1 Air Cleaner Element14 A111550 1 Bottom Plate Assembly15 26896 3 Hex Head Capscrew, 1/4"–20 x 3-1/2"16 A106583E 1 Inlet Air Heater Assembly17 B6849A 3 Stop Nut, 1/4"–20 x 9/32"ASSEMBLIESC110675 1 Air Cleaner Assembly (Includes Items 12 – 15, 17)42 FORM 869 Second Edition123678910111213141516181920212281081314192022232245617FORM 869 Second Edition 43F-5EXHAUST MANIFOLD, SURGE TANKGROUPS 42, 217ITEMNO.PARTNUMBER QTY. DESCRIPTION1 O23242A 1 Exhaust Manifold Assembly2 O110123 1 Water Cooler Exhaust Manifold Assembly3 Y18802 1 Allen Head Pipe Plug, 1/8"4 B2557 1 Manifold Gasket5 110215 2 Exhaust Manifold Nut6 21051 4 Lock Washer, 5/16"7 109887E 1 Surge Tank8 109350 3 Surge Tank Gasket9 109277 1 Water Injection Spray10 109281 2 Injection Spray Gasket11 109349 1 Water Injection Spray Cover12 109348 1 Spray Ring Clamp13 118879K 2 Exhaust Pipe Flange14 110523 2 Exhaust Pipe Flange Gasket15 109351 1 Removable Spacer16 109352 1 Manifold Flange17 21323 2 Hex Head Capscrew, 5/16"–18 x 2-1/2"18 21474 4 Hex Head Capscrew, 5/8"–11 x 3-1/2"19 21466 8 Hex Head Capscrew, 5/8"–11 x 1-1/2"20 21055 8 Lock Washer, 5/8"21 78282B 1 Square Head Pipe Plug, Galvanized, 1/8"22 Y6537 3 Square Head Pipe Plug, Galvanized, 3/4"23 74113 1 Square Head Pipe Plug, 2"ASSEMBLIESA109887E 1 Surge Tank Assembly (Includes Items 6 – 23)44 FORM 869 Second Edition124789101112131415161718192023212224262529282728365FORM 869 Second Edition 45F-5CONDENSERGROUP 200ITEMNO.PARTNUMBER QTY. DESCRIPTION1 109264A 1 Condenser Body2 75680 1 Condenser Baffle Tube3 109267A 1 Condenser Cover4 A110414A 1 Baffle Tube5 109973C 1 Condenser Coil6 118013E 1 Condenser Cover O-Ring7 109977 1 Filler Plug8 109978 1 Filler Plug Stud9 109979 1 Filler Plug Knob10 118013M 1 Filler Plug O-Ring11 O75550 1 Condenser Body Gauge12 B5053A 1 Condenser Gauge Cover13 B5052A 1 Condenser Gauge Lower Washer14 B5094 1 Glass Condenser Gauge Tube15 B5068 1 Condenser Gauge Upper Washer16 75552A 1 Condenser Gauge Gasket17 105420 2 Round Head Screw, No. 10–24 x 1/2"18 75690 1 Condenser Body Gasket19 21313 2 Hex Head Capscrew, 5/16"–18 x 1"20 21051 2 Lock Washer, 5/16"21 B2659 2 Condenser Nipple22 952419 2 Pipe Tee, Brass, 1/4"23 B10168B 2 Street Ell, 1/4" x 90°24 75745 2 Reducing Bushing, 1/4" – 1/8"25 B5906B 1 Shutoff Valve26 B4094 1 Union Connector27 B1686 2 Half Union Elbow28 B4092 4 Union Nut29 B7948M 1 Copper Tube (Cut To Size)ASSEMBLIESA109264A 1 Condenser Body Assembly (Includes Items 1 and 2)A109267C 1 Condenser Coil Assembly (Includes Items 3 – 5)O109264C 1 Coolant Condenser Assembly (Includes Items 1 – 17)OB5051B 1 Coolant Condenser Gauge Assembly (Includes Items 11 – 17)46 FORM 869 Second Edition123756543FORM 869 Second Edition 47F-5CONDENSER WATER PIPEGROUP 402ITEMNO.PARTNUMBER QTY. DESCRIPTION1 O109131B 1 Condenser Pipe Assembly2 21291 2 Hex Head Steel Capscrew, 1/4"–20 x 2"3 21050 4 Medium Lock Washer, 1/4"4 21275 2 Hex Head Capscrew, 1/4"–20 x 3/4"5 B5096A 2 Water Pipe Gasket6 105083 1 Water Pipe Inlet7 O105180 1 Water Jacket Thermometer Assembly48 FORM 869 Second Edition337311171047141821285342213276202423252624151629121183032334042354139362938192929FORM 869 Second Edition 49F-5FUEL TANKSGROUPS 216, 400ITEMNO.PARTNUMBER QTY. DESCRIPTION1 A27849A 3 Fuel Tank Base Assembly2 O27848A 3 Fuel Tank Assembly3 O27852 3 Fuel Tank Cover Assembly4 27974 3 Cover Pad5 B1425 3 Retainer Pin6 75612A 3 Tank Screen7 75552A 3 Gauge Gasket8 105420 6 Round Head Machine Screw, No. 10–24 x 1/2"9 B5094 3 Gauge Tube10 B5053A 3 Gauge Cover11 O75550A 3 Gauge Body Assembly12 B5052B 3 Gauge Tube Lower Gasket13 B5068 3 Gauge Tube Upper Gasket14 O110164 1 Fuel Tank Bracket Assembly 15 21273 6 Hex Head Capscrew, 1/4"–20 x 5/8"16 21050 6 Lock Washer, 1/4"17 21312 4 Hex Head Capscrew, 5/16"–18 x 7/8"18 21181 4 Hex Nut, 5/16"–1819 21051 4 Lock Washer, 5/16"20 A106336B 1 Burette & Base Shield21 209738 1 Union Elbow22 75806D 1 Oil Line Restriction Jet23 106334 1 Burette Glass24 75976A 2 Burette Gasket25 106337 2 Burette Indicator26 106338 2 Burette Indicator Screw27 75977 1 Burette Screw Cap28 21713 2 Round Head Machine Screw, No. 10–32 x 3/8"29 B4094 8 Union Connector30 B1685A 3 Union Elbow31 110216B 1 No. 1 Fuel Tank Line32 110217B 1 No. 2 Fuel Tank Line33 110218B 1 No. 3 Fuel Tank Line34 110219B 1 Burette Line35 O110285 1 Tank Drain Line36 A109151 1 Drain Tube Assembly 37 110287 1 Drain Line Manifold38 106343 2 Allen Head Pipe Plug, 1/4"39 A110284A 1 Drain Tube40 A110281A 1 No. 1 Drain Tube41 A110282A 1 No. 2 Drain Tube42 A110283A 1 No. 3 Drain TubeASSEMBLIESOB5051C 1 Sight Gauge Assembly (Includes Items 9 – 13)O106539A 1 Diesel Fuel Tank Assembly (Includes Items 1 – 13)50 FORM 869 Second Edition12352363878917879207217892930102627358 691243628 33311034303272711133739242213191810981431615FORM 869 Second Edition 51F-5INSTRUMENT PANEL ASSEMBLYGROUP 202ITEMNO.PARTNUMBER QTY. DESCRIPTION1 75745 1 Reducing Bushing2 B567A 2 Street Elbow3 B1686 2 Half Union Elbow4 B7106 1 Rest Fitting5 A166182U 1 Flexible Hose (Oil Pressure)6 A166182L 2 Flexible Hose (Vacuum)7 26671 26 Round Head Machine Screw, No. 6–32 x 1/2"8 21679 21 Lock Washer, No. 69 21258 21 Hex Nut, No. 6–3210 B10168 2 Street Elbow11 26693 1 Round Head Screw, No. 6–32 x 5/8"12 48482 6 Elastic Stop Hex Nut, No. 6–3213 111690 4 Nylon Washer14 109855C 1 Connection Nameplate15 26748 2 Flat Head Screw, No. 6–32 x 1/2"16 111471 1 Twist Lock Receptacle17 21766 4 Round Head Screw, No. 4 x 3/16"18 105022A 1 Unit Nameplate19 111802A 1 Nameplate20 111545 1 Oil Heater Switch21 109839T 1 Switch Plate22 Y9017 1 Flex Conduit Connector, 3/8"23 111611 1 Heater Switch24 A111610 1 Starter Switch25 26688 3 Round Head Screw, No. 10–32 x 3/8"26 105335A 1 Oil Pressure Gauge27 111670 2 Gasket28 A166182W 2 Flexible Hose29 109929A 1 Vacuum Gauge30 75806 2 Restrictor Jet31 105321D 1 Oil Temperature Gauge32 B4094B 1 Straight Fitting33 111543B 1 Hour Meter, 50 Hz111543C 1 Hour Meter, 60 Hz111543D 1 Reset Hour Meter, 50 Hz111543E 1 Reset Hour Meter, 60 Hz34 78210A 1 Street Elbow35 110228A 1 Elbow Adapter36 105355A 1 Female Coupling37 Y7141 1 Rubber Grommet38 Y6819 1 Rubber Grommet39 75806G 1 Restrictor Oil Jet52 FORM 869 Second Edition92923456 222826277811011131725533251212182324212019141516FORM 869 Second Edition 53F-5INSTRUMENT PANEL (INTERNAL)GROUP 202ITEMNO.PARTNUMBER QTY. DESCRIPTION1 21791 2 Round Head Screw, No. 8 x 3/8"2 109707 4 Accessory Panel Support3 21174 10 Hex Nut, 1/4"–204 21272 4 Hex Head Capscrew, 1/4"–20 x 1/2"5 21536 10 Lock Washer, 1/4"6 Y7141 2 Rubber Grommet7 109712 2 Jones Plug8 109703F 1 Accessory Panel9 69811E 1 Mounting Track10 Y18814D 6 Washer, No. 811 69921 2 End Mount Bracket12 69818 5 Single Terminal Block13 69846 4 Fused Terminal Block14 69850B 1 Fuse, 10 Amp15 69850A 1 Fuse, 5 Amp16 69850C 1 Fuse, 15 Amp17 69851 1 End Section Fuse18 111706 1 Power Distribution Block19 210798 1 Grounding Bar20 26515 4 Round Head Screw, No. 8–32 x 7/8"21 26059 8 Lock Washer, No. 822 21260 8 Hex Nut, No. 8–3223 C110382 1 Ground Strap24 21621 2 Shake-Proof Washer, No. 625 26279 4 Fillister Head Screw, 1/4"–20 x 3/4"26 21679 4 Lock Washer, No. 627 21258 4 Hex Nut, No. 6–3228 26671 4 Round Head Screw, No. 6–32 x 1/2"29 21283 2 Hex Head Capscrew, 1/4"–20 x 1/2"54 FORM 869 Second Edition4261553FORM 869 Second Edition 55F-5SAFETY SHUTDOWN SYSTEMGROUPS 202, 813ITEMNO.PARTNUMBER QTY. DESCRIPTION1* A111787 1 Switch Panel2 211413B 2 Red Indicator Light3 69910 1 Socket Mount Relay4 111786A 1 Oil Pressure Switch Gauge5 111786 1 Water Temperature Switch Gauge6 69913 1 Magnetic SwitchNOTE:* Item 1 is sold only as part of the Safety Shutdown System Kit (G-813-1) and not as a single part.56 FORM 869 Second Edition51423941110678FORM 869 Second Edition 57F-5IGNITION DELAY METERGROUP 202ITEMNO.PARTNUMBER QTY. DESCRIPTION1 A111462B 1 Ignition Delay Meter Assembly2 111464C 2 Cetane Meter Pickup3 111463A 1 Combustion Pickup4 111465A 1 Injection Pickup5 111466 1 Combustion Pickup Cable (Red)6 111467 1 Meter Input Cable (White)7 111468 1 Meter Input Cable (Black)8 111469 1 Meter Input Cable (Green)9 109574B 1 Indicator Pin10 210539D 1 Pickup Bracket11 111342 1 Pickup Gasket58 FORM 869 Second Edition1234567810 121111129FORM 869 Second Edition 59F-5TEMPERATURE CONTROLLERGROUP 202ITEMNO.PARTNUMBER QTY. DESCRIPTION1* 111412B 1 Temperature Controller2 111415 1 Heater Power Cable3 A210635 1 Thermistor Cable4 111444 1 Console Cable5 110854 1 Nameplate6 111690 2 Nylon Washer7 110387 1 Thermistor Probe, 150° F (66° C)8 BD190 1 Copper Gasket9 110501 1 Meter Knob Cover10 110502 2 Knob Cover Bracket11 26671 6 Round Head Machine Screw, No. 6–32 x 1/2"12 48482 6 Elastic Stop Hex Nut, No. 6–32ASSEMBLIESAA111412B 1 Temperature Controller Assembly (Includes Items 1* – 5)NOTE:* Item 1 is sold only as part of the Temperature Controller Assembly, P/N AA111412B.60 FORM 869 Second Edition32514FORM 869 Second Edition 61F-5RESISTANCE TEMPERATURE DEVICE AND DISPLAYGROUPS 202, 802ITEMNO.PARTNUMBER QTY. DESCRIPTION1 210836 1 Display2 C111805B 1 Intake Air RTD3 A111805C 1 Coolant RTD4 A111805C 1 Injector Passage RTD5 A111805B 1 Crankcase Oil RTD62 FORM 869 Second Edition1234567345 8910111213141516171819202122242534523FORM 869 Second Edition 63F-5INDUCTION MOTORGROUPS 204, 212, 408ITEMNO.PARTNUMBER QTY. DESCRIPTION1* 110561 1 Synchronous Motor (220/380), 50 Hz110562 1 Synchronous Motor (220/440), 60 Hz2** 111675 1 Induction Motor 3 Pole Switch (440 V), 60 HzA111675 1 Induction Motor 3 Pole Switch (380 V), 50 Hz3 26975 9 Round Head Capscrew, 1/4"–20 x 1/2"4 21050 9 Lock Washer, 1/4"5 21174 9 Hex Nut, 1/4"–206 110135B 1 Starting Relay7 27928F 1 Induction Motor Pulley (60 Hz) 8 75713G 1 Induction Motor Pulley (50 Hz)9 27732C 1 Induction Motor Pulley Key10 OB5500 1 Belt (Sold as a set of two belts)(For use on 50 Hz Units)11 O27970 1 Belt (Sold as a set of two belts)(For use on 60 Hz Units)12 21433 4 Capscrew, 1/2"–13 x 1-3/4"13 21054 4 Lock Washer, 1/2"14 Y18814K 4 Plain Washer, 1/2"15 21466 4 Capscrew, 5/8"–11 x 1-1/2"16 21055 4 Lock Washer, 5/8"17 Y18814M 4 Plain Washer, 5/8"18 111472 1 Electrical Box Outlet 19 954842 1 Blank Electrical Box Cover20 F110141E 1 Cable Assembly21 T110122H 1 Cable Assembly22 D110141B 1 Cable Assembly23 D110141C 1 Cable Assembly24 C110141D 1 Cable Assembly25 A111707D 1 Quick Slide BaseNOTES:* The part numbers for the two most common induction motor voltages are provided. Please call for part numbers for induction motors requiring different voltages other than those listed above.** The part numbers for the two most common induction motor switches are provided. Please call for part numbers for switches with different voltage requirements than those listed above.64 FORM 869 Second Edition1FORM 869 Second Edition 65F-5UNIT BASEGROUP 212ITEMNO.PARTNUMBER QTY. DESCRIPTION1 27671W 1 Unit Base66 FORM 869 Second Edition213495141312611910987FORM 869 Second Edition 67F-5SAFETY GUARDSGROUP 223ITEMNO.PARTNUMBER QTY. DESCRIPTION1 109801G 1 Belt Guard2 21980 1 Socket Head Capscrew, 3/8"–16 x 3/4" 3 39150 1 Hi-Collar Lock Washer, 3/8"4 110528 1 Belt Guard Bracket5 21346 2 Hex Head Capscrew, 3/8"–16 x 7/8"6 21348 1 Hex Head Capscrew, 3/8"–16 x 1"7 21189 3 Hex Nut, 3/8"–168 21052 3 Lock Washer, 3/8"9 Y18813H 6 Plain Washer, 3/8"10 111409B 1 Left Rear Guard11 111410A 1 Right Rear Guard12 21271 4 Hex Head Capscrew, 1/4"–20 x 1/2"13 21050 6 Lock Washer, 1/4"14 Y18813G 6 Plain Washer, 1/4"68 FORM 869 Second Edition1 2345678910FORM 869 Second Edition 69F-5COMPRESSION PRESSURE GAUGEGROUP 403ITEMNO.PARTNUMBER QTY. DESCRIPTION1 110304 1 Body Release Valve2 110305 1 Deflator Unit3 A110641 1 Flexible Hose Assembly4 75777B 1 Compression Pressure Gauge Barrel5 75941 1 Compression Gauge Check Valve Washer6 O105033 1 Check Valve Assembly7 A75988D 1 Screen Plug Assembly8 111342 1 Compression Gauge Gasket9 109135 1 Shipping Cap10 110376 1 Compression Head Gauge AssemblyASSEMBLIESA110376 1 Compression Gauge Assembly (Includes Items 1 – 10)70 FORM 869 Second Edition12345678910111213141516171819202122232425262720293031281918FORM 869 Second Edition 71F-5CYLINDER OVERHAUL STANDGROUP 818ITEMNO.PARTNUMBER QTY. DESCRIPTION1* A109219A 1 Cylinder Overhaul Stand2 109010A 1 Clamping Cam3 109011C 1 Clamping Cam Handle4 109252A 1 Clamping Cam Handle Ball5 109009A 1 Clamp Bolt6 109383 1 Clamping Cam Washer7 117160 1 Straight Pin8 109380 2 Hex Jam Nut, 9/16"–189 109384 1 Hex Jam Nut, 1/2"–1310 21720 1 Socket Head Set Screw, 1/4"–20 x 1/4"11 109228 1 Collar12 106687A 3 Caster13 109227 1 Pivot Bracket Tube14 21692 2 Socket Head Set Screw, 1/4"–20 x 3/8"15* 109226B 1 Cylinder Overhaul Bracket16 109258 1 Cylinder Locating Dowel Pin17 O109253 2 Attaching Screw18 B3165 3 Knob19 26532 3 Roll Pin, 3/32" x 3/4"20 26531 2 Roll Pin, 3/32" x 5/8"21 75967 1 Support Post22 75972 1 Adjusting Pin23 26855 1 Washer24 75970A 1 Adjusting Nut25* A109229A 1 Elevating Bracket26 75978A 1 Adjusting Screw27 75971 1 Collar28 75968 1 Plug29 75991 1 Spring Washer30 109231A 2 Floor Stand Support Screw31 105996M 2 KnobASSEMBLIESA109226B 1 Cylinder Overhaul Stand (Includes Items 1 – 31)A109010B 1 Cylinder Clamping Cam (Includes Items 2 – 9)NOTE:* Denotes that part is only sold as part of the Cylinder Overhaul Stand Assembly, P/N A109226B.72 FORM 869 Second EditionF-5 PARTS KITSCETANE INSTRUMENT PANEL – G-802-36ITEMNO.PARTNUMBER QTY. DESCRIPTION1 CC109956K 1 Instrument Panel Assembly2 111472 1 Outlet Box3 954842 1 Outlet Box Cover4 F110141E 1 Cable Assembly5 T110122H 1 Crankcase Heater Cable Assembly6 26975 7 Flat Head Screw, 1/4"–20 x 1/2"7 21050 7 Lock Washer, 1/4"8 21173 7 Hex Nut, 1/4"–209 D110141B 1 Cable Assembly10 D110141C 1 Induction Motor Cable Assembly11 C110141D 1 Start Relay Cable Assembly12 A110122E 1 Safety Control Cable Assembly13 110135B 1 Junction Box With Start Relay14 S-06186-110 1 F-5 Wiring Schematic15 211900 1 Label, “Danger Electric Source”16 211900A 1 Label, “Danger Electric Source”17 211930B 1 Fuel Safety Label18 111543C 1 Hour Meter, 60 Hz19 111543E 1 Hour Meter With Reset, 60 Hz20 109716 1 Desk21 21352 6 Hex Head Capscrew, 3/8"–16 x 1-1/4"22 21346 4 Hex Head Capscrew, 3/8"–16 x 7/8"23 21189 11 Hex Nut, 3/8"–1624 110362 1 Rear Panel Support25 21343 5 Hex Head Capscrew, 3/8"–16 x 3/4" 26 109323 2 Hex Head Capscrew, 3/8"–16 x 1-3/8"27 109714D 1 Control Panel Leg28 109715 1 Control Panel Leg29 21052 30 Lock Washer, 3/8"30 111464C 2 Cetane Meter Pickup31 109574B 1 Indicator Pin32 210539D 1 Pickup Bracket33 Y18813H 11 Plain Washer, 3/8"34 111466 1 Input Cable35 111469 1 Meter Input Cable36 21348 1 Hex Head Capscrew, 3/8"–16 x 1"37 21820 1 Hex Jam Nut, 1/4"–2038 75745 1 Reducing BushingFORM 869 Second Edition 73F-5 PARTS KITSF-5 PANEL AND INSTRUMENT KIT – G-802-44ITEMNO.PARTNUMBER QTY. DESCRIPTION1 111464C 2 Cetane Meter Pickup2 109574B 1 Indicator Pin3 210539D 1 Pickup Bracket4 S-06684-62 1 Operating Instructions For Cetane MeterDUAL DIGITAL CETANE METER KIT – G-802-47ITEMNO.PARTNUMBER QTY. DESCRIPTION1 A111462B 1 Ignition Delay Meter Assembly2 G-802-44 1 Panel And InstrumentNOTE: This kit includes the Dual Digital Meter, two optical pickups, pickup mounting hardware, and flywheel pointer.RTD KIT – G-802-49ITEMNO.PARTNUMBER QTY. DESCRIPTION1 C111805B 1 Intake Air Temperature RTD2 A111805C 1 Coolant Temperature RTD3 A111805B 1 Crankcase Oil Temperature RTD4 A111805C 1 Injector Passage Temperature RTD5 210836 1 RTD Display6 S-06186-124 1 Wiring Schematic7 S-06684-117 1 Operating Instructions For RTD Indicator74 FORM 869 Second EditionF-5 PARTS KITSCRANKCASE GASKET SET – G-805-3ITEMNO.PARTNUMBER QTY. DESCRIPTION1 109633 5 Lock Screw Gasket2 109616 1 Hole Cover Gasket3 109522 2 Cover Plate Gasket4 168922F 1 O-Ring5 109571A 1 Front Plate Gasket6 109570 1 Gar Cover Gasket7 109590 1 Oil Pressure Seal8 176412 1 Gasket9 B5559 1 Washer10 109612 2 Crankcase Door Gasket11 B10410 2 Washer12 109561A 1 Valve Relief Gasket13 106721 1 Cylinder Base Gasket14 B2544 1 Cylinder Base Gasket15 118013F 2 O-Ring (Nitrile)16 211196 3 O-Ring17 109559B 1 Oil Pump Body Gasket18 118013M 1 O-Ring (Nitrile)19 B1956A 1 Breather Gasket20 109553 1 Support Plate Gasket21 B2543 1 GasketVALVE SPRING ROTATOR KIT – G-806-3ITEMNO.PARTNUMBER QTY. DESCRIPTION1 109659 2 Valve Rotocap Spring2 109658 4 Valve Spring Keeper3 B4680 2 Felt Washer4 110165C 2 Valve Rotator5 110200 2 Valve Spring SpacerFORM 869 Second Edition 75F-5 PARTS KITSONE-YEAR SUPPLY SPARE PARTS KIT – G-807-21ITEMNO.PARTNUMBER QTY. DESCRIPTION1 B2557 6 Manifold Gasket2 B4680 2 Felt Washer3 B5052B 6 Gauge Tube Lower Gasket4 B5068 6 Gasket5 B5096A 6 Water Pipe Gasket6 B7707 2 Thrust Washer Ring7 O23043A 2 Ball Valve Socket Assembly8 23043B 2 Ball9 AA23204G 1 Piston Assembly10 23505 2 Piston Oil Ring11 44999J 2 Intake Retainer Ring 12 75690 6 Condenser Body Gasket13 105080 1 Cylinder Head Gasket14 105085 2 Rocker Arm Cover Gasket15 105088 1 Cylinder Door Gasket16 105100A 1 Variable Compression Plug17 105104B 1 Variable Compression Plug Locking Washer18 O105180 1 Thermometer Assembly19 105181 1 Cylinder Base Gasket20 105181A 1 Cylinder Head Gasket21 105181B 2 Cylinder Head Gasket22 105181C 1 Cylinder Base Gasket23 106222A 6 Piston Ring24 O106317A 1 Thermometer Assembly25 A106583E 1 Heater and Cord Assembly26 106625 6 Three-Piece Set of Valves27 109612 2 Crankcase Door Gasket28 109658 4 Valve Spring Keeper29 109659 2 Valve Spring Rotocap30 110165C 2 Valve Rotator31 69850C 1 Ceramic Fuse, 15 Amp32 110250D 6 O-Ring33 111346 12 Oil Filter34 111463A 1 Combustion Pickup35 111465A 1 Injector Pickup36 176412 2 Gasket37 BD190 3 Copper Gasket38 B3207 1 Fiber Gasket39 B10065 2 Washer40 106222A 6 Piston Ring41 110700 1 Nozzle42 111342 2 Pickup Gasket43 106222B 4 Piston Ring44 69850B 1 Ceramic Fuse, 10 Amp – 250 Volt45 69850A 1 Ceramic Fuse, 5 Amp – 250 Volt76 FORM 869 Second EditionF-5 PARTS KITSFOUR-YEAR SUPPLY SPARE PARTS KIT – G-807-22ITEMNO.PARTNUMBER QTY. DESCRIPTION1 B2557 10 Manifold Gasket2 B4680 6 Felt Washer3 B5068 30 Gasket4 B5096A 20 Water Pipe Gasket5 B7707 7 Thrust Washer Ring6 O23043A 4 Ball Valve Socket Assembly7 23043B 4 Ball8 AA23204G 2 Piston Assembly9 23505 32 Piston Oil Ring10 44999J 4 Intake Retainer Ring11 A75067E 1 Fuel Injection Valve Assembly12 75690 8 Condenser Body Gasket13 105080 4 Cylinder Head Gasket14 105085 6 Rocker Arm Cover Gasket15 105088 3 Cylinder Door Gasket16 105100A 1 Variable Compression Plug17 105104B 1 Variable Compression Plug Locking Washer18 O105180 2 Thermometer Assembly19 105181 2 Cylinder Base Gasket20 105181A 2 Cylinder Head Gasket21 105181B 2 Cylinder Head Gasket22 105181C 2 Cylinder Base Gasket23 106222A 18 Piston Ring24 O106317A 2 Thermometer Assembly25 A106583E 1 Heater and Cord Assembly26 106625 10 Three-Piece Set of Valves27 109552 1 Oil Screen28 109612 6 Crankcase Door Gasket29 109658 12 Valve Spring Keeper30 109659 2 Valve Spring Rotocap31 110165C 4 Valve Rotator32 69850C 4 Ceramic Fuse, 15 Amp33 110250D 18 O-Ring34 111346 48 Oil Filter35 111463A 1 Combustion Pickup36 111465A 1 Injector Pickup37 176412 1 Gasket38 B1956A 1 Breather Gasket39 B2543 1 Gasket40 B4094 2 Half Union ConnectorContinuedFORM 869 Second Edition 77F-5 PARTS KITSFOUR-YEAR SUPPLY SPARE PARTS KIT – G-807-22ITEMNO.PARTNUMBER QTY. DESCRIPTION41 B5094 1 Condenser Gauge Tube42 23308D 2 Piston Pin Bushing43 27732C 1 Induction Motor Pulley Key44 27974 2 Pad45 A166182U 1 Flexible Hose Assembly46 75552A 2 Gauge Body Gasket47 75612A 2 Screen48 106137A 4 Connecting Rod Bearing49 109334N 1 Fuel Pump Solenoid50 109542 1 Front Crankshaft Bearing51 109546 1 Crankshaft Thrust Shim52 109570 1 Gear Cover Gasket53 109571A 1 Front Plate Gasket54 109616 1 Hole Cover Gasket55 109618 1 Rear Crankshaft Bearing56 109633 6 Lock Screw Gasket57 110158 1 Oil Seal58 110288 1 Injector Drain Line Nut59 110700 4 Nozzle60 110754 1 Plunger And Barrel61 110772 1 Fuel Inlet Stud62 110796 2 Spring Retaining Cap (Bosch)63 110803 2 Inlet Stud Gasket64 110804 1 Gasket65 110806 1 Nozzle Cap Nut66 110809 1 Delivery Valve Gasket67 A111352A 1 Oil Line Assembly68 117926C 4 Oil Filter Gasket69 168922F 1 O-Ring70 211196 2 O-Ring71 116880H 1 Ball Valve72 B3207 4 Fiber Gasket73 B5052A 12 Gasket74 B9496 1 Intermediate Disc75 110758 1 Valve and Seat Assembly76 106222B 6 Piston Ring77 69850B 4 Ceramic Fuse, 10 Amp – 250 Volt78 69850A 4 Ceramic Fuse, 5 Amp – 250 Volt78 FORM 869 Second EditionF-5 PARTS KITSCRANKCASE OVERHAUL KIT – G-807-24ITEMNO.PARTNUMBER QTY. DESCRIPTION1 G-805-3 1 Gasket Set2 3337 2 Brass Expansion Plug3 PP109 1 Oil Heater4 B6417 2 Brass Expansion Plug5 Y19247 3 Wire, No. 8, 14 – 18 AWG6 21002 1 Woodruff Key7 21006 4 Woodruff Key8 21014 2 Woodruff Key9 21196 3 O-Ring10 21720 7 Set Screw, Cup Point, 1/4"–20 x 1/4"11 106137A 2 Connecting Rod Bearing12 109503A 2 Thrust Plate13 109512 1 Crankshaft Gear14 109514Z 1 Balancing Drive Gear15 109526 1 Camshaft Gear16 O109531X 1 Idler Gear17 109535A 1 Idler Gear Thrust Washer18 109541 2 Crankshaft Thrust Plate19 109542 1 Front Crankshaft Bearing20 109546 1 Crankshaft Thrust Shim21 109546A 2 Crankshaft Thrust Shim22 109546B 2 Crankshaft Thrust Shim23 109546C 2 Crankshaft Thrust Shim24 109575 1 Flywheel Key25 109577 1 Flywheel Lock Nut26 109579 2 Balancing Shaft Locking Nut27 109608 1 Front Camshaft Bushing28 109618 1 Rear Crankshaft Bearing29 109619 1 Rear Camshaft Bushing30 109622 1 Right Hand Balancing Shaft Gear31 109624 4 Balancing Shaft Bushing32 109625A 2 Locking Screw33 109626A 6 Bushing Lock Screw34 109633 5 Gasket Lock Screw35 109803 1 Plastic Sight Gauge36 110148 1 Oil Seal37 110149 1 Crankshaft Oil Seal Retainer38 110150A 1 Oil Pump Assembly39 110158 2 Oil Seal40 110669 1 Special Woodruff KeyContinuedFORM 869 Second Edition 79F-5 PARTS KITSCRANKCASE OVERHAUL KIT – G-807-24ITEMNO.PARTNUMBER QTY. DESCRIPTION41 110174 1 Camshaft Oil Seal Sleeve42 111251 1 Self Lock Capscrew43 111372 1 Jam Nut44 111623 2 Motor Lead Wire45 118013F 2 O-Ring (Nitrile)46 152917 6 Flex Sleeve47 A111352 1 Oil Line Assembly48 A111352A 1 Oil Line Assembly49 A166182U 1 Flexible Hose Assembly50 B1686 1 Half Union Elbow51 B567A 1 Street Elbow52 B7106 1 Rest Fitting53 110177A 1 Crankshaft Seal Spacer54 50864 1 Flexible Hose55 75745 1 Reducing Bushing56 75806 1 Orifice Restrictor57 Y18802 16 Allen Head Pipe Plug, 1/8"58 106343 11 Allen Head Pipe Plug, 1/4"59 110186B 1 Oil Suction Tube60 199111D 2 Male Elbow61 194769G 2 Male Connector62 110184A 1 Oil Pressure Tube63 B5834 12 Hex Head Capscrew, 1/4"–20 x 5/8"64 21545 5 Socket Head Capscrew, 5/16"–2465 39149 4 High Collar Lock Washer, 5/16"66 78202D 2 Street Ell67 78920 1 Service Tee68 39112 1 Male Half Elbow69 39023 3 Male Half Union70 109566 4 SCC/WGT71 177382A 4 Stop Nut72 B2674 2 Spark Indicator Nut73 21309 2 Hex Head Capscrew, 5/16"–18 x 3/4"74 21051 15 Lock Washer, 5/16"75 21312 2 Hex Head Capscrew, 5/16"–18 x 7/8"76 B5832 20 Hex Head Capscrew, 3/8"–16 x 1"77 21273 8 Hex Head Capscrew, 1/4"–20 x 5/8"78 21050 21 Lock Washer, 1/4"79 21354 8 Hex Head Capscrew, 3/8"–16 x 1-3/8"80 21052 13 Lock Washer, 3/8"Continued80 FORM 869 Second EditionF-5 PARTS KITSCRANKCASE OVERHAUL KIT – G-807-24ITEMNO.PARTNUMBER QTY. DESCRIPTION81 21346 2 Hex Head Capscrew, 3/8"–16 x 7/8"82 21090 2 Round Head Screw83 21604 2 External Lock Washer, No. 884 11473 1 Electrical Connection85 21660 2 Round Head Screw86 B5829 2 Hex Head Capscrew, 5/16"–18 x 3/4"87 109323 8 Hex Head Capscrew, 3/8"–16 x 1-3/8"88 109422 4 Capscrew89 21754 8 Fillister Head Capscrew90 26144 8 Lock Washer, External Countersunk91 109410 10 Hex Head Capscrew, 3/8"–24 x 7/8"92 109576 1 Flywheel Nut93 75556 2 Hex Head Capscrew94 B2747 2 Plain Copper Washer, 3/8"95 26005 2 Round Head Screw, No. 6–32 x 5/16"96 109518 2 Valve Lifter Guide97 O109519 2 Valve Lifter Assembly98 B4681 2 Valve Lifter Adjusting Screw99 7721B 2 Adjusting Screw Nut100 106827 1 Valve Relief Plunger101 B9107A 1 Oil Valve Spring102 105595 1 Oil Relief Valve Acorn Nut103 26411 2 Allen Head Pipe Plug, Plated, 3/8"104 21322 4 Hex Head Capscrew, 5/16"–18 x 2-1/4"105 21094 2 Round Head Screw106 21656 2 Medium Lock Washer, No. 8107 109791B 1 Flexible Coupling108 110248 2 Oil Thrower109 21177 2 Hex Nut110 110533C 1 Crankshaft Guard111 111207A 1 Crankshaft Guard Cover112 26051 1 Round Head Screw, No. 10–24 x 5/8"113 26420 1 Medium Lock Washer114 152452D 1 Cover Spacer115 Y18814E 1 Flat Washer, No. 10–3/16"116 26128 1 Hex Head Pipe Plug117 FA110475 1 Breather Valve Assembly118 78212G 1 Bushing119 B5559 1 Washer120 109543 1 Crankshaft Thrust Washer121 B4296A 1 Oil Filler Cap122 73654S 1 PipeFORM 869 Second Edition 81F-5 PARTS KITSCRANKCASE SHAFT KIT – G-807-25ITEMNO.PARTNUMBER QTY. DESCRIPTION1 A109511H 1 Crankshaft Assembly2 109530A 1 Idler Shaft3 109583B 1 Camshaft4 109510A 2 Balancing ShaftINJECTION PUMP KIT – G-808-1ITEMNO.PARTNUMBER QTY. DESCRIPTION1 AA106941G 1 Fuel injection Pump Assembly2 B6426 1 Spring3 B5655A 1 Shim (0.003")4 B5655B 1 Shim (0.005")5 21350 4 Hex Head Capscrew, 3/8"–16 x 1-1/8"6 21052 4 Lock Washer, 3/8"QUICK SLIDE BASE KIT – G-812-2ITEMNO.PARTNUMBER QTY. DESCRIPTION1 A111707D 1 Motor Base Assembly2 21466 4 Hex Head Capscrew, 5/8"–11 x 3-1/4"3 21055 4 Lock Washer, 5/8"4 Y18814M 4 Plain Washer, 5/8"5 21539 4 Lock Washer, 1/2"6 Y18814K 4 Plain Washer, 1/2"7 21433 4 Capscrew, 1/2"–13 x 1-3/4"8 S-06684-45 1 Rework Diagram9 S-06684-77 1 Slide Base Set-Up Diagram82 FORM 869 Second EditionF-5 PARTS KITSSAFETY SHUTDOWN SYSTEM KIT – G-813-1ITEMNO.PARTNUMBER QTY. DESCRIPTION1 A111787 1 Safety Switch Bracket Assembly2 211413B 2 Indicator Light, (Red)3 110507A 1 Safety Switch Label4 489340 1 Service Bulletin #013-0095 B4094 1 Union Connector6 26515 1 Round Head Screw, 8-32 x .88"7 21818 1 Lock Washer, No. 88 155241B 1 Brass Pipe Elbow, 1/8"9 21260 1 Hex Nut, No. 8 - 3210 Y18814D 1 WasherSPECIAL CETANE TOOLS KIT – G-818-5ITEMNO.PARTNUMBER QTY. DESCRIPTION1 AA24088U 1 Tube Wrench Assembly2 O75644 1 Valve Grind Tool Assembly3 106893 1 Ring Expander4 106950 1 Ring Groove Cleaner5 O106965 1 Piston Ring Compressor6 109023 1 Piston Pin Remover7 109284 1 Feeler Gauge8 109885 1 Snap Ring Pliers9 A110376 1 Diesel Compression Pressure Gauge10 110905 1 Tap For Pickup11 111262 1 Adjustable Spanner Wrench12 111684 1 Cylinder Diameter Gauge13 109291B 1 Injection Probe WrenchCETANE NOZZLE TESTER ASSEMBLY KIT – G-818-7ITEMNO.PARTNUMBER QTY. DESCRIPTION1 489161 1 Nozzle Tester2 489157 1 Nut, 14 x 1.5 mm3 489158 1 Connector Tube4 489159 1 Tube Adapter5 489160 1 NutFORM 869 Second Edition 83F-5 PARTS KITSSAFETY GUARD KIT – G-823-4ITEMNO.PARTNUMBER QTY. DESCRIPTION1 109801G 1 Belt Guard2 21980 1 Socket Head Capscrew, 3/8"–16 x 3/4"3 39150 1 Hi-Collar Lock Washer, 3/8"4 110528 1 Belt Guard Bracket5 21346 2 Hex Head Capscrew, 3/8"–16 x 7/8"6 21348 1 Hex Head Capscrew, 3/8"–16 x 1"7 21189 3 Hex Nut, 3/8"–168 21052 3 Lock Washer, 3/8"9 Y18813H 6 Plain Washer, 3/8"10 111409B 1 Left Rear Guard11 111410A 1 Right Rear Guard12 21271 6 Hex Head Capscrew, 1/4"–20 x 1/2"13 Y18813G 6 Plain Washer, 1/4"14 21050 6 Lock Washer, 1/4"CRANKSHAFT GUARD ASSEMBLY KIT – G-823-9ITEMNO.PARTNUMBER QTY. DESCRIPTION1 152452D 1 Cover Spacer2 26051 1 Round Head Screw, No. 10–24 x 5/8"3 26420 1 Lock Washer, No. 10–3/16"4 B5834 3 Hex Head Capscrew, 1/4"–20 x 5/8"5 21050 3 Lock Washer, 1/4"6 110533C 1 Crankshaft Guard7 Y18814E 1 Flat Washer, No. 10–3/16"8 111207A 1 Crankshaft Guard Cover9 110177A 1 Crankshaft Seal Spacer10 211196 1 O-Ring84 FORM 869 Second EditionF-5 PARTS KITSWATER PIPE KIT – G-832-2ITEMNO.PARTNUMBER QTY. DESCRIPTION1 O109131B 1 Condenser Pipe Assembly2 105083 1 Water Pipe Inlet3 B5096A 2 Water Pipe Gasket4 B3104 1 Slotted Head Pipe Plug, Brass, 1/8"5 21291 2 Hex Head Steel Capscrew, 1/4"–20 x 2"6 21050 4 Lock Washer, 1/4"7 21275 2 Hex Head Capscrew, 1/4"–20 x 3/4"8 O105180 1 Thermometer AssemblyOIL FILTER KIT – G-855-3ITEMNO.PARTNUMBER QTY. DESCRIPTION1 AA111345 1 Oil Filter Assembly2 A111352 1 Oil Line Assembly3 A111352A 1 Oil Line Assembly4 39023 3 Male Half Union5 39112 1 Male Half Elbow6 78202D 1 Pipe Elbow, 3/8" x 90°7 B567A 1 Street Elbow8 50864D 1 Flexible Hose, 24"9 75806 1 Restrictor Orifice10 75745 1 Reducing Bushing11 Y18802 2 Allen Head Pipe Plug, 1/8"FORM 869 Second Edition 85F-5 PARTS KITSFUEL PUMP ACCESSORY BRACKET KIT – G-867-1ITEMNO.PARTNUMBER QTY. DESCRIPTION1 109515C 1 Accessory Bracket2 21043 2 Taper Pin, No. 6 x 1"3 109414 4 Hex Head Capscrew, 3/8"–16 x 4-1/4"4 21052 8 Lock Washer, 3/8"5 109597 1 Injection Pump Spacer Support6 21350 4 Hex Head Capscrew, 3/8"–16 x 1-1/8"7 111699A 1 Turn Over Tool Bracket8 21353 2 Hex Head Capscrew9 21729 2 Lock Washer, 3/8"10 21190 2 Hex Nut11 Y18814H 2 Plain WasherTURN OVER TOOL BRACKET KIT – G-867-4ITEMNO.PARTNUMBER QTY. DESCRIPTION1 111699A 1 Turn Over Tool Bracket2 21353 2 Hex Head Capscrew3 Y18814H 2 Plain Washer4 21190 2 Hex Nut5 21729 2 Lock Washer, 3/8"NOTES86 FORM 869 Second EditionAppendix ACFR F-5 PART NUMBER INDEXNUMBER PAGE # ITEM NUMBER PAGE # ITEM NUMBER PAGE # ITEMFORM 869 Second Edition A-1ASSEMBLIESO 105081 5AF 105082 B 7F 105082 B 7A 105097 11O 106539 A 49A 109010 B 71A 109226 B 71A 109264 A 45O 109264 C 45A 109267 C 45A 109331 K 33O 109427 29A 109538 A 37O 109552 37A 109887 E 43A 110376 69FA 110475 35C 110675 41A 111345 39AA 111345 39AA 111412 B 59O 23043 9O 23043 A 9AA 23204 G 13X 23272 B 9X 23272 C 9XO 23272 B 9XO 23272 C 9OB 5051 B 45OB 5051 C 49PARTS KITSG-802-36 72G-802-44 73G-802-47 73G-802-49 73G-805-3 74G-806-3 74G-807-21 75G-807-22 76G-807-24 78G-807-25 81G-808-1 81G-812-2 81G-813-2 82G-818-5 82G-818-7 82G-823-4 83G-823-9 83G-832-2 84G-855-3 84G-867-1 85G-867-4 85– 1 –B 10063 23 25B 10065 23 2631 4B 10168 51 10B 10168 B 45 23B 10410 37 5105001 A 17 27105022 A 51 18O 105033 69 6105078 A 9 18105079 9 1B 10508 25 41105080 7 13105081 5 1105082 B 7 1105083 47 6105084 5 9105085 9 19105086 9 2105087 9 8105088 5 10105092 9 4105097 11 9105098 11 5105099 A 11 2105100 A 11 1105101 11 6105102 11 7105103 11 3105104 B 11 4105105 9 20105106 11 14105107 11 8105108 11 11105109 11 10105110 11 18105111 11 12105177 9 15O 105180 7 2047 7105181 5 5105181 A 5 6105181 B 5 7105181 C 5 8105188 41 1105302 23 5105303 A 23 27105321 D 51 31105335 A 51 26105355 A 51 36105355 C 23 34105358 31 12105361 5 167 159 29105420 23 2245 1749 8105593 37 4105594 37 7105595 37 6105681 B 13 19105987 A 7 2105996 M 71 31106130 B 23 24106132 23 23106137 A 13 22106217 B 31 6106218 A 7 5106222 A 13 10106222 B 13 6106222 A1 13 11106222 B1 13 7106222 A2 13 12106222 B2 13 8106222 A3 13 13106222 B3 13 9O 106317 A 41 11A 106318 E 31 11106334 49 23A 106336 B 49 20106337 49 25106338 49 26106343 5 217 2449 38106437 25 36106514 41 9A 106583 E 41 16106625 7 11106687 A 71 12106725 23 9106827 37 2A 106941 G 23 1109009 A 71 5109010 A 71 2109011 C 71 3109033 33 15109033 A 33 11O 109131 B 47 1109135 69 9A 109151 49 36A 109219 A 71 1109226 B 71 15109227 71 13109228 71 11A 109229 A 71 25109231 A 71 30109252 A 71 4O 109253 71 17109258 71 16109264 A 45 1109267 A 45 3109277 43 9109281 43 10109331 K 33 1109332 33 2109333 11 15109333 A 11 16109333 B 11 17A 109334 L 33 8A 109334 N 33 9109348 43 12109349 43 11109350 43 8109351 43 15109352 43 16109380 71 8Appendix ACFR F-5 PART NUMBER INDEXNUMBER PAGE # ITEM NUMBER PAGE # ITEM NUMBER PAGE # ITEMA-2 FORM 869 Second Edition109383 71 6109384 71 9109410 17 17109414 27 7109426 29 2A 109427 29 1109428 29 3109501 H 15 21109503 A 21 32109510 A 21 28A 109511 H 15 1109512 15 11109513 A 17 4109514 Z 21 34109515 C 27 5109518 21 15O 109519 21 17K 109520 D 17 3109521 19 5109522 19 6109526 21 22109530 A 21 1O 109531 X 21 4109534 A 37 20109535 A 21 5109538 A 37 1109541 15 27109542 15 26109543 15 10109546 15 6109546 A 15 7109546 B 15 8109546 C 15 9109547 37 26109548 37 27109549 37 28109550 37 29109551 37 30109552 37 31109553 37 34109555 15 12109559 B 37 23109561 A 37 9109565 A 21 29109566 21 30109570 17 16109571 A 17 15109574 A 19 14109574 B 57 9109575 15 22109576 15 23109577 15 24109579 21 35109583 B 21 20109590 19 10109597 27 9109608 21 12109609 19 4109610 19 3109611 35 1109612 19 17109615 17 8109616 17 13109618 15 25109619 21 11109621 17 22109622 21 33109624 21 7109625 A 15 29109626 A 21 8109627 A 17 25109633 15 3121 9109636 19 19109658 7 8109659 7 7109703 F 53 8109707 53 2109712 53 7109769 23 2109801 G 67 1109803 17 1109839 T 51 21109855 C 51 14109887 E 43 7109929 A 51 29109973 C 45 5109977 45 7109978 45 8109979 45 9A 110122 E 33 18T 110122 H 63 21O 110123 43 2110135 B 63 6C 110141 D 63 24D 110141 B 63 22D 110141 C 63 23F 110141 E 63 20110148 15 4110149 15 3110150 A 37 19110158 15 1821 25O 110164 49 14110165 C 7 10110174 21 26110177 A 15 17110184 A 37 18110186 B 37 15110198 A 7 18110200 7 12110208 29 5110215 43 5110216 B 49 31110217 B 49 32110218 B 49 33110219 B 49 34110228 A 51 35110231 17 7110238 9 25110248 15 1621 23A 110281 A 49 40A 110282 A 49 41A 110283 A 49 42A 110284 A 49 39O 110285 49 35O 110286 31 15110287 49 37110292 9 26110304 69 1110305 69 2110376 69 10C 110382 53 23110387 59 7A 110414 A 45 4AA 110468 41 7A 110475 35 5110476 A 35 7110477 35 8110501 59 9110502 59 10110520 31 9110521 31 8110523 43 14110528 67 4110533 C 17 33110548 B 25 43110561 63 1110562 63 1A 110641 69 3110669 15 20110670 A 35 6110675 41 13110680 9 3110700 31 3110806 31 2110854 59 5111207 A 17 32111251 21 6111305 23 12111342 57 1169 8111345 39 16111346 39 17111347 39 18A 111352 39 9A 111352 A 39 10111372 21 27111384 23 16111388 23 13111396 39 5111406 A 13 20111409 B 67 10111410 A 67 11111412 B 59 1111415 59 2111444 59 4A 111462 B 57 1111463 A 57 3111464 C 57 2111465 A 57 4111466 57 5111467 57 6111468 57 7111469 57 8111471 51 16111472 63 18111473 19 27111543 B 51 33111543 C 51 33111543 D 51 33111543 E 51 33111545 51 20111546 B 33 19Appendix ACFR F-5 PART NUMBER INDEXNUMBER PAGE # ITEM NUMBER PAGE # ITEM NUMBER PAGE # ITEMFORM 869 Second Edition A-3A 111550 41 14A 111551 41 12A 111610 51 24111611 51 23A 111621 19 23111623 19 26BA 111666 13 18111670 51 27111675 63 2A 111675 63 2111690 51 1359 6111699 A 27 8111706 53 18A 111707 D 63 25111783 19 28111786 55 5111786 A 55 4A 111787 55 1111802 A 51 19A 111805 B 61 5A 111805 C 61 361 4C 111805 B 61 2116064 G 25 42116242 23 17116880 C 17 21117160 71 7117926 C 39 6118013 E 45 6118013 F 15 5118013 M 17 245 10118879 K 43 13B 1425 49 5B 1426 33 20152452 D 17 371634 K 9 21A 166182 L 51 6A 166182 U 39 1551 5A 166182 W 51 28B 1685 A 23 2849 30B 1685 B 9 27B 1686 45 2751 3168922 F 19 9176412 17 29177382 A 21 31Y 18802 9 515 217 2319 1621 237 1243 3Y 18813 G 67 14Y 18813 H 67 9Y 18814 D 53 10Y 18814 E 17 38Y 18814 H 27 14Y 18814 K 63 14Y 18814 M 63 17BD 190 9 2241 359 8194769 G 37 16B 1956 A 35 2199111 7 17199111 D 37 17– 2 –209738 49 2121002 37 2121006 15 1521 2121012 21 3725 3721014 15 1321043 27 621049 23 2121050 5 1217 3419 829 733 1737 3647 349 1663 467 1321051 17 1221 1425 3937 1141 643 645 2049 1921052 9 2419 1127 239 467 8210539 D 57 1021054 9 3039 263 1321055 17 3143 2063 16A 210635 59 3210798 53 19210836 61 121089 19 2021098 33 1021116 19 29211196 15 1921 2435 9211413 B 55 221174 53 363 5211747 5 1321179 33 1421181 49 1821185 9 1721188 31 1021189 9 2367 721190 27 1321195 35 1121258 51 953 2721260 31 1453 2221271 67 1221272 53 421273 5 1119 749 1521275 47 421278 29 633 1221279 27 1221283 53 2921284 33 621291 47 221309 21 1321312 21 1649 1721313 45 1921322 37 1021323 43 1721332 25 3821346 17 3919 1567 521348 27 167 621350 27 1021352 39 321353 27 1121354 19 221355 17 1821376 41 221381 23 321428 39 121433 63 1221466 43 1963 1521473 17 3021474 43 1821536 53 521545 37 2241 821575 37 2421604 19 2121621 53 2421632 23 421660 19 2521679 51 853 2621692 71 1421713 49 2821719 29 421720 15 3021 1071 1021754 17 521766 51 1721791 53 1Appendix ACFR F-5 PART NUMBER INDEXNUMBER PAGE # ITEM NUMBER PAGE # ITEM NUMBER PAGE # ITEMA-4 FORM 869 Second Edition21858 29 821880 11 1921889 31 1321980 67 221983 35 323039 15 1423043 A 9 1123043 B 9 1423043 C 9 1223043 D 9 1323109 A 7 3AA 23204 G1 13 2AA 23204 G2 13 3AA 23204 G3 13 4O 23242 A 43 123272 B 9 623272 C 9 723308 D 13 2123505 13 1423505-1 13 1523505-2 13 1623505-3 13 17B 2543 17 10B 2557 41 443 4B 2575 7 626005 17 2626012 11 1326051 17 3533 326059 53 2126144 17 626279 53 2526411 5 337 826420 17 3633 426515 53 20B 2653 9 1626531 71 2026532 23 1871 19B 2659 45 2126671 51 753 2859 1126688 51 2526693 51 11B 2674 15 3221 3626743 39 1926748 51 1526855 71 2326896 41 1526969 19 1826975 63 327277 E 33 5B 2747 35 427671 W 65 127732 C 63 9O 27848 A 49 2A 27849 A 49 1O 27852 49 327928 F 63 7O 27970 63 1127974 49 428311 19 2428438 23 728563 23 20– 3 –B 3109 A 19 22B 3165 71 18B 3207 41 103337 19 12B 350 15 28B 3884 21 339023 39 839112 39 739149 37 2539150 67 3– 4 –B 4092 45 28B 4094 45 2649 29B 4094 B 51 32B 4296 A 17 1944083 19 144803 23 2944999 J 13 5B 4680 7 9B 4681 21 1848482 51 1259 1248934 A 35 10– 5 –B 5052 A 45 13B 5052 B 49 12B 5053 A 45 1249 10B 5068 45 1549 13B 5094 45 1449 9B 5096 A 47 5B 5436 17 9OB 5500 63 10B 5526 5 17B 5528 5 14B 557 B 17 28B 5591 7 199 28B 5655 A 27 3B 5655 B 27 4B 567 A 39 1251 2B 5764 5 15B 5828 31 741 5B 5829 17 11B 5834 17 1437 35B 5906 B 45 25B 5976 A 23 31B 5977 A 23 32B 5978 23 33– 6 –B 6417 19 13B 6426 23 3565110 Y 23 8Y 6537 43 22B 6723 23 30Y 6819 51 38B 6849 A 33 741 1769811 E 53 969818 53 1269846 53 1369850 A 53 1569850 B 53 1469850 C 53 1669851 53 1769910 55 369913 55 669921 53 11– 7 –B 7106 23 1051 4Y 7141 51 3753 673059 B 7 1673654 S 17 20Y 7408 C 37 3274113 43 23A 75067 E 31 1O 75550 45 11O 75550 A 49 1175552 A 45 1649 775612 A 49 675680 45 275690 45 1875713 G 63 875745 39 1445 2451 175777 B 69 475806 39 1351 3075806 D 49 2275806 G 51 3975941 69 575966 B 23 1475967 71 2175968 71 2875970 A 71 2475971 71 2775972 71 2275976 A 49 2475977 49 2775978 A 71 2675980 C 23 19A 75988 D 69 775990 23 1575991 71 29B 7707 31 57721 B 21 1978202 D 37 1339 11Appendix ACFR F-5 PART NUMBER INDEXNUMBER PAGE # ITEM NUMBER PAGE # ITEM NUMBER PAGE # ITEMFORM 869 Second Edition A-578206 A 23 1178210 A 51 3478212 G 17 4078282 B 43 2178283 B 7 478302 33 1678349 B 9 1078920 37 14B 7948 M 45 29– 8 –B 8199 C 9 9B 8200 7 14B 8230 23 6B 839 5 485041 37 33– 9 –Y 9017 51 22B 9107 A 37 3B 9496 25 48952419 45 22954842 63 19B 9734 33 13B 9951 A 25 40Appendix ANOTESA-6 FORM 869 Second EditionWAUKESHA ENGINE, DRESSER, INC.EXPRESS LIMITED CFR® WARRANTYI. TERMS OF LIMITED WARRANTYWAUKESHA ENGINE warrants that it will repair or replace at its election and expense any part of the CFR® fuel rating unit manufactured byWaukesha for rating fuels in accordance with ASTM Standards, which proves defective in material or workmanship.II. TERM LIMITATIONS OF LIMITED WARRANTYThis warranty is limited to parts returned to the manufacturer, transportation charges prepaid, which upon examination by the manufacturerhas been determined to be defective. This coverage shall commence upon initial new unit start-up date and shall expire upon the earlier ofthe following:A. 12 months after the initial new unit start-up date; orB. 24 months after the original shipment date of the new unit.III. WAUKESHA’S RESPONSIBILITY UNDER THE LIMITED WARRANTYWaukesha shall be responsible for the repair or replacement, at Waukesha’s election of covered defective parts considered a warranted fail-ure during the limited warranty term. IV. OWNER’S RESPONSIBILITY UNDER THE LIMITED WARRANTY The owner shall be responsible for:A. The operation and maintenance of the products within the guidelines published in the ASTM Standards book supplied with each engine. B. All costs or loss associated or incurred as the result of removal or reinstallation of the products as may be required to effect any war-ranty repair. C. All administrative costs and expenses resulting from a warranted failure.D. All customs, brokers fees, insurance and taxes of whatever kind concerning the shipment.E. Loss of revenue and loss of/or damage to real and/or personal property.V. LIMITATION OF WAUKESHA’S OBLIGATIONSThe obligation of Waukesha under this limited warranty shall be waived and voided, and Waukesha shall not, thereafter, be responsible for:A. Any failure resulting from owner or operator abuse or neglect, including but not by way of limitation, operation, installation, application ormaintenance practice not in accordance with guide lines published in the ASTM Standards book supplied with each engine.B. Any failure resulting from unauthorized modifications or repair of the products, orC. Any failure resulting from overload, overspeed, overheat, accident, improper use, improper storage; orD. Failure of owner to promptly provide notice of a claim defect; or E. Failure caused by use of non-genuine Waukesha Parts. F. Accessories furnished by outside manufacturer.VI. APPLICABILITY AND EXPIRATIONThe warranties set out above are extended to all owners in the original chain of distribution. The warranties and obligations of Waukeshashall expire and be of no further effect upon the dates of expiration or the applicable warranty periods.VII.PRODUCT IMPROVEMENTSThe manufacturer reserves the right to improve his product through changes in design or materials without being obligated to incorporatesuch changes in engines or units of prior manufacture.The foregoing sets forth Waukesha’s only obligations and owners’ exclusive remedy for breach of warranty, whether such claims arebased on breach of contract, tort (including negligence AND strict liability), or other theories, and the foregoing is expressly in lieu ofother warranties whatsoever expressed, implied, and statutory, including without limitation, the Implied Warranties of MERCHANT-ABILITY AND FITNESS FOR A PARTICULAR PURPOSE.Notwithstanding the preceding, in no event shall Waukesha be liable for any direct, special, incidental or consequential damages(whether denominated in contract, tort, strict liability, negligence or other theories) arising out of this Agreement or the use of anyProducts provided under this Agreement.Any action arising hereunder or relating hereto, whether based on breach of contract, tort (including negligence and strict liability), orother theories must be commenced within two (2) years after the cause of action accrues or it shall be barred. BINDING ARBITRATION(a) Buyer and Seller shall attempt, in good faith, to resolve any dispute arising out of or relating to this agreement, or the productsand/or services provided hereunder, promptly by negotiation between executives. If the matter has not been resolved within sixty(60) days of a party’s request for negotiation, either party may initiate arbitration as hereafter provided.(b) Any dispute arising out of or related to this agreement or the products and/or services provided hereunder which has not beenresolved by the negotiation procedure described above, shall be settled by binding arbitration administered by the AmericanArbitration Association in accordance with its Commercial Arbitration Rules and judgement on the award rendered by the arbitra-tor(s) may be entered in any court having jurisdiction thereof.(c) Unless Buyer and Seller otherwise agree in writing, the arbitration panel shall consist of three arbitrators. The arbitrator(s) shallhave no authority to award punitive or other damages not measured by the prevailing party’s actual damages and may not, in anyevent, make any ruling, finding or award that does not conform to the terms and conditions of this agreement. The law of Texasshall govern.(d) The arbitration proceeding shall be conducted in English in Dallas, Texas.See Form M-1014 for the most current warranty terms. Effective March 28, 2001.W-1