Connectivity (SmartWire-DT) Brochure

SmartWire-DT Panel Wiring SolutionsRevolutionizing control wiringSmartWire-DT Changing the way panels are wired.Efficient planning and engineeringFault-free mounting and wiringReduce cost throughout the value chain.SmartWire-DTE reduces wiring time and effort, which in turn reduces costs. From design through construction to commissioning and system expansion, SmartWire-DT creates value at every step. SmartWire-DT works with third-party PLC controllers and industry-standard networks to connect motor starters and pilot devices without conventional point-to-point wiring.2 EATON CORPORATION SmartWire-DT TechnologySmartWire-DT Changing the way panels are wired.Improve productivity. Increase profitability.SmartWire-DT helps you to optimize the functionality and cost of your control panels with a wir ing solution that revolutionizes the way you build panels.SmartWire-DT reduces panel complexity by replacing traditional control wir ing with a single, durable cable. It’s a unique, cost-effective panel wir ing solution that simplifies device installation, connects to standard networks and streamlines commissioning. Faster quality control checking and commissioningMore reliable operation Easier maintenance with built-in diagnosticsFaster and simpler system expansion3EATON CORPORATION SmartWire-DT Technology4 EATON CORPORATION SmartWire-DT TechnologyYour gateway to standardized control.SmartWire-DT. Stop wiring. Start connecting.Gateways are the start of the SmartWire-DT network and connect as nodes to EtherNet/IP, ModbusT TCP, PROFIBUST-DP and CANopen networks.Your line to easy installation. Up to 99 devices can be connected to a SmartWire-DT gateway, up to a maximum length of 2,000 feet.Your connection to savings. SmartWire-DT means simplified connectivity—the flat green cable connects pilot devices with just a click.5EATON CORPORATION SmartWire-DT TechnologyThe device plugThe device plug employs insulated displacement connections to connect to the flat cable—eliminating conventional wire stripping and debris.Input/Output modulesDigital and analog I/O modules allow you to connect a host of other devices to the SmartWire-DT network. The flat plugFlat plugs “dress” the ends of the flat cable for connection to the gateway or terminating resistor. They can also be used with the coupling accessory to splice or split the flat cable between the panel and door mounted devices.The flat cableFlexible, durable, and 600V rated, the eight-conductor flat cable is the “central nervous system” that connects devices on the SmartWire-DT network. Across-the-line and reversing startersConnect non-reversing and reversing starters up to 20 hp at 480V (25 hp at 600V). Contactor coils are powered directly from the 24 Vdc carried on the flat cable. Electrical and mechanical interlocking of the contactors is still possible.XT contactor modulesSmartWire-DT contactor modules fit and lock into the top of standard XT contactors with two prongs that directly connect to the coil terminals. The PKE-SWD-32 contactor module includes connection to the electronic XTPE MMPs for monitoring motor current data on the SmartWire-DT network.Emergency-stopsEmergency-stop switches can be connected and monitored on the SmartWire-DT network but need to be hard-wired to disconnect the 24 Vdc control power to conform with EN 954-1 Safety Category 1 or Safety Category 3 requirements.Contactors and relaysIn addition to XT frame B and C contactors, SmartWire-DT modules can be used with XTRE control relays as interposing relays for larger motor loads—up to 1200 hp at 460V.Control of AC voltage loadsIf 120 Vac control voltage is required for contactor coils, they can still be integrated into the SmartWire-DT network using the input/output modules. Using the digital inputs of the modules, the contactor switch position and/or the switch position of the motor-protective circuit-breaker can also be monitored.Pushbutton control stationsM22 control stations are available in 1, 2, 3, 4, and 6 elements making remote controls easy to connect back to the main control panel using the round cable and quick disconnect IP67 connectors.Control panel to peripheralsCabinet cable adapter sockets and plugs interconnect the flat cable to the round cable when fitted with IP67 connector plugs or sockets—allowing for quick connection to external control stations.M22 pilot device modulesM22 pilot device modules are available in front mount for door mounted devices and base mount for use in control stations.6 EATON CORPORATION SmartWire-DT Technology1. Gateway to PLC fieldbus network2. Flat cable3. Modules for XT contactors with XTPR manual motor protectors4. Power feed module 1 (optional 24 Vdc power feeder)5. Modules for XT contactors with XTPE electronic manual motor protectors6. Digital I/O module7. Modules for M22 pilot devices8. Cabinet cable adapter socket9. Round cable10. Pilot device control station11. Emergency stop control station12. Cabinet cable adapter plug13. Power feed module 2 (optional 15 Vdc and 24 Vdc power feeder)14. Digital I/O module (for connection of sensors and actuators)15. Terminating resistor• Connects to third-party PLCs with fieldbus polling masters or I/O scanner cards• Connects to devices inside and outside the main control panel• Supports a 2,000 foot long network and up to 99 nodes per gateway• 600V rated flat cable can be mixed with power conductors in the panel wiring duct• Mechanically designed to fit on high density layouts of combination motor controllers on the panel, or door-mounted pilot devices• Connects directly to motor loads up to 20 hp at 480V (25 hp at 600V)• Includes 24 Vdc control volt-age for direct connection and power to contactor coils• Easy startup, commissioning, and troubleshootingSmartWire-DT changes everything.12345678910 11141271535137EATON CORPORATION SmartWire-DT Technology• Reduce engineering design time• Reduce labor assembly time• Reduce quality assurance checking time• Reduce commissioning timeOptimize your control panel operations.SmartWire-DT.Conventional Control Panel SmartWire-DT Control PanelNetwork Type RS485Network Protocol SmartWire-DTMaximum Number of Nodes 99 with CANopen or Ethernet; 58 with PROFIBUS-DPTypes of Nodes Contactors, control relays, pushbuttons, pilot devices, selector switches, input/out modulesMaximum Length 2,000 feet (600 m)Maximum Current 2AVoltage of Network 15 VdcAddressing Automatically assignedApprovals ULT, CE, CSAT+24 Vdc Contactor control voltageEarth Contactor control voltageGND Ground for device supply voltage and dataData BData AGND Ground for device supply voltage and dataSEL Node selector line+15 Vdc Device supply voltageResults shown are for typical control panels using PLC controls with 100 I/O points. To see if SmartWire-DT is a fit for your applications, please check the SmartWire-DT product application guide and value calculator at www.Eaton.com/SmartWireDT.Materials MaterialsEngineering Engineering Assembly Assembly SavingsQC Testing QC Testing Commissioning Commissioning Eaton is a registered trademark of Eaton Corporation. All other trademarks are property of their respective owners.Eaton CorporationElectrical Sector1111 Superior AvenueCleveland, OH 44114 USAEaton.com© 2012 Eaton CorporationAll Rights ReservedPrinted in USAPublication No. BR05006002E / Z12349June 2012Eaton is dedicated to ensuring that reliable, efficient and safe power is available when it’s needed most. With unparalleled knowledge of electrical power management across industries, experts at Eaton deliver customized, integrated solutions to solve our customers’ most critical challenges.Our focus is on delivering the right solution for the application. But, decision makers demand more than just innovative products. They turn to Eaton for an unwavering commitment to personal support that makes customer success a top priority. For more information, visit www.eaton.com/electrical.