CS 1000 Series - Contamination Sensor Brochure

INNOVATIVE FLUID POWER5Contamination MonitorsFeatures• Version with or without display• Display with pivot-function• Display with 6-digit ISO Code (optional)• Measurement of solid particle contamination in hydraulic and lubricating fluids • Compact and rugged design• Type of protection IP67• Max. pressure 4350 psi (300 bar)• Max. viscosity 4635 SUS• Voltage supply 9 - 36VDC• Data output 4 - 20mA or 0 - 10 VDCTechnical DetailsSelf-diagnosis Continuously with error indication via status LEDMeasuring range Display up to class ISO 7/6/5 to 28/27/26Calibration within the range ISO 13/11/10 to 23/21/18Contamination code ISO 4406 : 1999SAE AS 4059 (D)Operation pressure 4350 psi (300 bar) maxConnectors Inlet Outlet Thread G 1/4, ISO 228 Thread G 1/4, ISO 228Sensor flow rate 30 - 300 ml/min (300 ml = ~10 oz)Permissible viscosity range 15 - 4635 SUS (1 - 1000 cSt)Fluid temperature range 32° to 185°F (0° to 85°C)Power supply voltage 9 - 36 VDC, residual ripple < 10%Power consumption 3 Watt maximumElectrical specification 4 to 20 mA output: 0 to 10 V output: Max. 330 O Min. 820 O Max. current 1.5 AElectrical outputs Analog Interfaces Limit Switching Output RS485 4 to 20 mA (max 330 O) 0 to 10 VDC (min 820 O) Passive, n-switching power MOSFET, max current 1.5A 2 conductor cableAmbient temperature range -22° to 176°F (-30° to 80°C)Relative Humidity max. 95%, non-condensingSeal Material Hydraulic/Mineral Oil Phosphate Ester Fluoro-elastomer (FPM)Ethylene Propylene (EPDM)Electrical safety class III (low voltage protection)IP class IP67Weight 2.9 lbs. (1.3 kg)We do not guarantee the accuracy or completeness of this information. The information is based on average working condition. For exceptional operating conditions please contact our technical department. All details are subject to technical changes.CS 1000 SeriesContamination SensorDescriptionThe CS 1000 Contamination Sensor is the latest HYDAC development for continuous measurement of solid contamination of fluids.Using the latest technology and materials, the CS 1000 is a reliable measuring instrument that is permanently mounted on your mobile or industrial equipment.The attractive cost-to-performance ratio makes it especially interesting for OEM applications. Online, real-time condition monitoring allows you to have total predictive maintenance.ApplicationsMonitoring system on vehicles such as• Construction equipment• Agricultural machinery• Mobile and stationary mining equipmentIndustrial hydraulic systems• Integration into power unit monitoring systems• Hydraulic test standsCombination with filter unitCS 1000 Block KITThe Contamination Sensor Block KIT (CS 1000 Block KIT) combines two condition monitoring products, the CS 1000 series (Contamination Sensor) and the AS 1000 series (Aqua Sensor) into one plug and play unit. It serves as an on-line measurement of solid contamination and water in hydraulic and lube systems.Note: Flow control is necessary when utilizing the CS 1000 sensor. Flow must be maintained through the sensor module to ensure accurate readings. Utilization of the CS Block Kit is required to maintain Sensor flow rate range as described in the Technical Details (at the right).CS 1000 with displayCS 1000 without displayCS 1000 with Block KitINNOVATIVE FLUID POWER 6Contamination MonitorsModel CodeCS 1 2 2 0 - A - 0 - 0 - 0 - 0 / - 000Series CS = Contamination SensorResolution 1 = 4 Particle Size ChannelsIndicator Code 2 = ISO 4406 : 1999; SAE AS 4059 (D) >4 µm(c) >6 µm(c) >14 µm(c) >21 µm(c) 3 = ISO 4406 : 1987; NAS 1638 >2 µm >5 µm >15 µm >25 µm ISO 4406 : 1999; SAE AS 4059 (D) >4 µm(c) >6 µm(c) >14 µm(c) >21 µm(c)Options 1 = without Display 2 = with Display (270° rotation of display)Fluids 0 = Hydraulic/Mineral oil 1 = Phosphate EstersAnalog Interfaces A = 4 to 20 mA B = 0 to 10 VSwitching Output 0 = Limit Switching OutputDigital Interfaces 0 = RS485Electrical Connection 0 = Plug M12x1, 8-pole (connection cable not included)Mounting 0 = Inline version (vertical flow mounting is recommended) 1 = Flanged versionModification Number 000 = standard K = CS Block Kit without AS Sensor (requires Mounting Option 1) KAS = CS Block Kit with AS Sensor (requires Mounting Option 1)Scope Of Delivery - Contamination sensor - Operation and Instruction manual - Calibration CertificateAccessories - Connection cable 6.5 ft. with M12x1 connector, screened 8-pole: Part Number 03281220 - Connection cable 16.4 ft. with M12x1 connector, screened 8-pole: Part Number 02702459 - Connection cable 9.8 ft. with M12x1 connector, 8-pole: Part Number 02091414 - CSI-D-5 Contamination Sensor Interface: Part Number 03249563Model Codes Containing RED are non-standard items – Minimum quantities and longer lead times may apply - Contact HYDAC for information and availablityQuick Order GuideModel Code Part Number DescriptionCS1220-A-0-0-0-0 /-000 03236362 4-20mA display modelCS1210-A-0-0-0-0 /-000 03240458 4-20mA non-display modelConnection Cable 03281220 6.5 footCS1220-A-0-0-0-1 / K 02087348 4-20mA display model and CS Block Kit without AS SensorCS1220-A-0-0-0-1 / KAS 02086855 4-20mA display model and CS Block Kit with AS SensorCS 1000 Block KitINNOVATIVE FLUID POWER7Contamination MonitorsDimensionsCS 1000 with Block KitDimensions are for general information only, all critical dimensions should be verified by requesting a certified print.3.27”(83mm)2.36”(60mm)6.46”(164.2mm)5.75”(146.1mm)AS1000 Shown for Reference Only0.47”(12mm)PressureReturnReturnPort Connection SAE 40.98”(25mm)1.53”(38.9mm)1.91”(48.5mm)0.98”(25mm)0.47”(12mm)0.47”(12mm)1.9”(48.5mm)0.59”(15mm)1.38”(35mm)0.94”(24mm)3.3”(83.9mm)0.43(11mm)5.28”(134.1mm)Connection Thread SAE 4Connection Thread SAE 4INNOVATIVE FLUID POWER 8Contamination MonitorsContamination Sensor CSISO SAE Flow Out Drive TempEsc o.k.SP1StatusSP2Contamination Sensor CSISO SAE Flow Out Drive TempEsc o.k.SP1StatusSP2Contamination Sensor CSISO SAE Flow Out Drive TempEsc o.k.SP1StatusSP2180° 90°PlugO-RingsPlug4xM612/164xM612/162.36(60)0.79(20)A BA BO-RingC DINLET OUTLETConnection Thread SAE 43.94(100)2.36(60)1.57(40)3.94(100)0.59(15)0.79(20)0.59(15)Flanged VersionPressure - Viscosity RangeContamination Sensor CSISO SAE Flow Out Drive TempEsc o.k.SP1StatusSP2Contamination Sensor CSISO SAE Flow Out Drive TempEsc o.k.SP1StatusSP2Contamination Sensor CSISO SAE Flow Out Drive TempEsc o.k.SP1StatusSP2180° 90°PlugO-RingsPlug4xM612/164xM612/162.36(60)0.79(20)A BA BO-RingC DINLET OUTLETConnection Thread SAE 43.94(100)2.36(60)1.57(40)3.94(100)0.59(15)0.79(20)0.59(15)Differential Pressure (psi)Viscosity (SUS)900750600450300150060504030201000 927 1854 2781 3708 4635Viscosity (cSt)0 200 400 600 800 1000Differential Pressure (bar)300 ml/min100 ml/min30 ml/minDifferential Pressure (psi)Viscosity (SUS)900750600450300150060504030201000 927 1854 2781 3708 4635Viscosity (cSt)0 200 400 600 800 1000Differential Pressure (bar)~10 oz/min~3 oz/min~1 oz/minHydraulic ConnectionsInline Version