CTI Power – ASME Fabricators of Boiler Pressure Parts- Brochure

YOUR POWERCONNECTIONSINCE 1914Induction Heater for Hot BendingWelding of Superheaters for Super Critical UnitPendant Elements with Manifold HeadersInlet Header with StubsWelding of Inconel Superheatersfor Waste to Energy PlantMeet ing Cus tomers ’ Needs w i th Qua l i t y P roduct sS i n c e 1 9 1 4Products and Services???T W O L O C A T I O N SSuperheats with 360 degree shieldingSuperheats re-designed to eliminate customers’ operational problem Chicago/Romeoville, Illinois?Charlotte/Locust, North Carolinawww.chicagotube.comCHICAGO/ROMEOVILLE 800-972-0217CHARLOTTE* 888-788-8138ST. PAUL 800-328-0151DULUTH 800-626-8016MILWAUKEE 800-236-6677DES MOINES 800-447-8210QUAD CITIES 800-447-8210INDIANAPOLIS 800-428-1380*This facility handles all boilers related inquiries Field Support / Engineering ?Our work history includes pressure parts for all types of boilers from small industrial package units to large recovery boilers for the paper mills to super critical units for the utility market. Assembly can be achieved by using several different methods such as, samples, drawings, templates or we can provide our own drawings by reverse engineering the boiler part at the plant. For those customers looking to modify their elements, CTI can also provide the engineering to perform the redesign. Chicago Tube and Iron has two ASME code shops (Chicago, Illinois/Oakboro, North Carolina) that carry the following ASME certificates, “PP”, “S” and “R”. Both locations have an excellent record for delivering quality pressure components such as superheaters, economizers, reheaters, panels, generating tubes, etc., on time to our customers. (We know how critical time and quality is to a boiler outage) Your products are constructed using the latest ASME code, CTI’s quality control manual and established industry standards. Supporting services include x-ray, hydro-testing, ultrasonic testing, fixture tables, full scale layouts, computer assisted drawings, field measurements and much more In addition to our fabrication services, CTI also carries over two million pounds of boiler tube in various grades and lengths that are ready for immediate shipment. Our unique tube stacking system allows us to process your orders quickly and efficiently in order to meet our customers’ needs, whether for replacement stock or for an emergency outage (we offer 24 hour service). Please call or fax your inquiry to either our Chicago or Charlotte locations. ChiCago Tube & iron is a full asMe Code shop equipped To fabriCaTe boiler pressure parTs suCh as: superheaTers reheaTers eConoMizers panels roof Tubes floor duTChMan generaTing Tubes sCreen Tubes headers3-D model of pressure part components?Meet ing Cus tomers ’ Needs w i th Qua l i t y P roduct sS i n c e 1 9 1 4Superheats/ReheatersSuperheater and Reheater Assemblies for Utility and Industrial BoilersSuperheater for recovery boiler?Chicago Tube and Iron’s experienced shop personnel can fabricate any type of superheater or reheater your boiler requires. In today’s deregulated market, everyone is looking for an edge that will provide longevity, along with reliability for their boiler. The most common change is a material upgrade and CTI’s skilled craftsmen are qualified to bend and weld just about any grade of material available including carbon, chrome moly, stainless and the more difficult grades like T91 and inconel overlayed tubes. In additional to fabrication, we can assist our customers with the engineerings required to make these and other types of modifications, to their products. Design is important but so is quality and CTI has an outstanding record for delivering what their customers order and on time We meet or exceed industry/customer standards for quality by using computer generated bend sheets along with full scale layouts to check the accuracy of our bends. From there, elements are assembled in hard fixtures to simulate boiler conditions and verify overall dimensions. Testing (based on customer requirements) can include x-ray, hydro, annealing, ball check, ultra- sonic wall readings, hardness check or visual exam. Whether you are looking for a replacement in kind or re-designed element, Chicago Tube and Iron would like to assist you with your next project. Please call or fax your inquiry to either our Chicago or Charlotte locations. 60 foot long secondary inlet header?www.chicagotube.comCHICAGO/ROMEOVILLE 800-972-0217CHARLOTTE* 888-788-8138ST. PAUL 800-328-0151DULUTH 800-626-8016MILWAUKEE 800-236-6677DES MOINES 800-447-8210QUAD CITIES 800-447-8210INDIANAPOLIS 800-428-1380*This facility handles all boilers related inquiries Reheaters manufactured with a complete material upgrade that includes both stainless and inconel?Superheats ready for shipment?Floor panel for Cyclone Boiler being shipped from our Charlotte, NC divisionCyclone re-entry throatMeet ing Cus tomers ’ Needs w i th Qua l i t y P roduct sS i n c e 1 9 1 4Panel for Utility & Industrial Boilers??Panels are among the most difficult products to manufacture, which is why experience is a key factor in selecting your vendor. Our history with this product line is extensive as our customer list will show. We have manufactured panels for all types of boilers including package, large industrial (including recovery type units) and utility boilers. Types of panels include flat, side waterwall, lower couton bottoms, arch, R.O.burner panels, corner fired units, cyclone units, low NOx conversions, over fired air ports, and other openings like sootblower and observation ports. Waterwall panels are assembled by using the high speed submerged arc process that provides high quality or meets or exceeds industry standards including the fusion welded process.Studding can also be provided in a dense or super dense pattern. We are equipped to provide your panels any way you need them including gang bent and or with headers attached. At Chicago Tube and Iron we have the experience (86 years) and the knowledge to supply or meet all your pressure part needs. As a buyer, you want vendors who can supply a competitively priced product on time and per specification. At Chicago Tube & Iron we offer you, our customers, all of this and more. Please call or fax your inquiry to either our Chicago or Charlotte locations.Corner fired panel reverse engineered?Bifurcated Wall Panels (Reference Case History #1)?www.chicagotube.comCHICAGO/ROMEOVILLE 800-972-0217CHARLOTTE* 888-788-8138ST. PAUL 800-328-0151DULUTH 800-626-8016MILWAUKEE 800-236-6677DES MOINES 800-447-8210QUAD CITIES 800-447-8210INDIANAPOLIS 800-428-1380*This facility handles all boilers related inquiries Studded floor panel with slag tap opening for cyclone boiler.?Meet ing Cus tomers ’ Needs w i th Qua l i t y P roduct sS i n c e 1 9 1 4Case History #1Phone 704/781-2060 Fax 704-781-2099 Toll Free 888-788-8138Phone 704/781-2060 Fax 704-781-2099 Toll Free 888-788-8138Meet ing Cus tomers ’ Needs w i th Qua l i t y P roduct sS i n c e 1 9 1 4Case History #2 DESIGN UPGRADE OF AN INTERMEDIATE SECONDARY SUPERHEATER July 22, 2005 Phone 704/781-2060 Fax 704-781-2099 Toll Free 888-788-8138Prior to re-start, no fit-up or quality issues were reported withthis newly redesigned superheater, which is now operating to thecustomer’s satisfaction.In the process, we have also helped to reduce the overall projectcost. What can we help you accomplish at your power plant? DESIGN UPGRADE OF AN INTERMEDIATE SECONDARY SUPERHEATER July 22, 2005 Phone 704/781-2060 Fax 704-781-2099 Toll Free 888-788-8138Meet ing Cus tomers ’ Needs w i th Qua l i t y P roduct sS i n c e 1 9 1 4Case History #3Phone 704/781-2060 Fax 704-781-2099 Toll Free 888-788-8138Phone 704/781-2060 Fax 704-781-2099 Toll Free 888-788-8138CHICAGO/ROMEOVILLE800-972-0217DULUTH800-626-8016QUAD CITIES800-447-8210MILWAUKEE800-236-6677ST. PAUL800-328-0151DES MOINES800-447-8210INDIANAPOLIS800-428-1380CTI POWER – CHARLOTTE888-788-8138CHICAGO/ROMEOVILLE800-972-0217DISTRIBUTION RELATED INQUIRIESBOILER RELATED INQUIRIESASME Fabricators of Boiler Pressure Parts