DAVI MAV Variable Geometry Press-Roll Brochure

E X C E L L E N C E I N F O R M I N GMAMAVV3 roll machine with Variable Axis ???????EXCELLENCE IN FORMING7 8 94 5 61 324 5 61 32DDAAVI “MAVI “MAV” THRV” THREEE RE ROLOLL MACHINEL MACHINEWITH VWITH VARIABLARIABLE AXISE AXISPrPrococess Aess APrPrococess Bess BDDAAVI “MAVI “MAV” THRV” THREEE RE ROLOLL MACHINE WITH VL MACHINE WITH VARIABLARIABLE AXISE AXISThis type of rolling machine is especially suited for heavy duty jobs and is commonlyknown as the press-roll machine. The DAVI model is a new generationmachine thus incorporating innovativedesign features never before employedon three roll machines. The mostunique characteristic feature of thismachine type is the vertical top rollmovement while the lower rolls movehorizontally that allowsthe for thepre-bending to be made (pre-curving ofthe ends). This process is similar to apress brake with the advantage of beingable to handle the plate (like in traditionalrolling machine) thus attaining the shortest flat endpossible when compared with traditional three roll units.Thanks to the design of the rolls geometry, the plate remainshorizontal at all times during the bending process. This significantlysimplifies the machines operation and allows the bending processto be performed in relatively short time with only one operator.The MAV is therefore absolutely the most user-friendly, fastest and precisethree roll machine available today on the market.EXCELLENCE IN FORMINGNUMERIC CNUMERIC CONTRONTROLS ANDOLS ANDCCONTRONTROL POL PANELANELNUMERIC CNUMERIC CONTRONTROLSOLSCCONTRONTROL POL PANELANELThe pace of technological development in the NC industry hastransformed the process in many types of fabrication and metalworking. DAVI has risen to the challenge havingdeveloped acomplete range of numeric control unis dedicated tothe rolling process. The SMART numeric control system representstoday the ideal solution to managing complete production cyclesboth on automatic rolling lines (ie. lines equipped with accessoriesdesigned to automize the process such as gantry loader, automaticcylinder evacuation systems,vertical and lateral support systems)and on stand alone machines. Developed entirely on first classhardware the system is housed in "heavy duty" industrial strengthand operator friendly designed stainless steel mobileconsole. The SMART numeric control system isprotected against dust and mill scale frequentlypresent in production facilities and is designed tooperate efficiently in the heaviest and most difficult conditions.Designed for ease of comprehension and equipped with user friendlya graphic interface, this NC is extremely easy and intuitive. Thanks to the“Teach-in” and “Aided Program”functions an operator can create acomplete working cycle in only a few minutes. Use of the SMART NC doesnot exclude operators from using the machine in traditional manual mode.On the contrary, the manual operation is assisted thanks to the availability tovisualize the movements of each axis (including rolls rotation).Thanks to these characteristics the SMART NC has been acclaimed asthe ideal solution also for operators who use the rolling machine intraditional manual mode.TECHNICAL CHARACTERISTICS9 programmable axis (5 standard: X-Y-S-O-W)Huge capacity for program memory24 step per program are allowableIlluminated graphic display on 5,7” screenCompact Flash cad for data porting to external PCTeach-in modeIf the MAV machine is not equipped witha numeric control system, it will beequipped with a control panel mountedon a practical and user friendly console.A digital display is incorporated in theconsole to visualize the movement of allthree rolls. The control panel has a speedselector and emergency pushbuttonwith independent joy sticks to controlthe movement of each axis.The visual images located close toeach control makes it extremely easy for theoperator to understand the control functions.EXCELLENCE IN FORMINGEXCELLENT PERFOMANCES ONTHICK PLATEThe extremely compact design andthe ability to form the flat end by pressing,make the DAVI MAV the ideal solutionfor heavy high power requirements.Specifically for very thick or special hardenedalloy steel applications. For this reason thismachine is also available for hot rollingapplications. (optional)OPTIONAL ACCESSORIESThe DAVI MAV can be equipped with acomplete range of accessories to perfectlymatch any specific need such as:- Fixed and hinged vertical supports- Multi roll lateral supports- Plate loading and automatic evacuatingsystems- Interchangeable rolls- Rolls surface machiningTHREE INDEPENDENTLY DRIVENHYDRAULIC MOTORS3 hydraulic motors and 3 gearboxes aremounted in the typical DAVI style. Directlycoupled to the shaft which is thethe correct mechanical solution, ensuringexcellent plate movement through the rollswith any material which nearly eliminates thepossibility of the plate slipping.WHY CHOOSE A THREE RWHY CHOOSE A THREE ROLL MAOLL MACHINECHINEWITH VWITH VARIABLE AXISARIABLE AXISSOLID LOW FRAME DESIGNThe heavy normalized steel structure is electro-weldedand ensures excellent performance in even the heaviestoperational conditions. The low frame design ensures amore rigid structure and makes closed horizontal shellremoval easier. Thanks to this design it is not necessaryto employ pits or special foundations on medium sizedunits only on the largest machine models.AN EXCELLENT PRODUCTDesigned to the highest engineering standards, using many of thenewest and most advanced technology, the DAVI MAVis affirmed to be the No. 1 among variable axismachines. This premier stature has been attained thanks tothe compact mechanical design integrated with a highlydeveloped dynamic fluid hydraulic system and use ofonly top quality well known, brand name components.ALL 3 ROLLS MOTORIZED AS STANDARDThe only press-roll machine designed with all 3 rollsmotorized VS. only the top roll.The latter renders the rolling process difficult whenrunning thinner or shorter plate lengths. The flexibilityparameter is therefore built into the machine design.HIGH PRECISION “SERVO-TRONIC” (DAVI Patent)ELECTRONICALLY SYCHRONIZED PARALLELISMALL THREE rolls are electronically synchronized to guarantee parallelism with a precision which is nearlyimpossible on mechanical systems. Based on the principle of Synchronized PressBrake benders the first hydraulic system is checked to ensure the that rollsare moving at the same speed (i.e. remaining parallel). The controlsystem is activated on the two main rolls movements: the verticalmovement of the top roll and the lateral (horizontal) movement of theside rolls. An additional electronic sychronization is servo-assisted by the firstand automatically balances the loads thus returningthe system to an balanced load (i.e. perfectly parallel).THE RESULTS OF THIS SYSTEM ARE:highest possible machine precision attainable if rolls are parallel. Noadjustment or mechanical setting to zero point required. Eliminates risk ofmachine stoppages or related faults. Rolls can be inclined working onboth ends.This is not possible on parraleld control systems of other machines.Compensation of shells out of position the system can be used tocompensate for imperfect plate positioning.Return to horizontal position (e.g. After rolling cones)is instantaneous and automatic.No mechanical clutch required.ALL THE ROLLS CAN BE TILTED Unlike other machines, the MAV DAVI can tilt the rollers,both in front and at the rear, with a very broad angle.This thanks to the absence of mechanicalobstacles (not present on the MAV DAVI).EXCELLENCE IN FORMINGAS PRECISE A FLAT END AS ON A FOUR ROLLWith all three rolls motorised the bendingprocess is very easy and precise, especiallyduring the introduction.This feature has fullyeliminated the old and obsolete mechanicalbrake system and has resulted in performancessimilar to those of a 4-roller bending machine.AUTOMATIC SPEED CONTROL ON PERIPHERALANGLEThe hydraulic system has been specificallydesigned for rolling operations andautomatically compensates for the inevitabilerotary speed differences of all three rolls duringthe rolling process, thus eliminating the use ofinstable mechanical clutch mechanisms.PROTECTION AND TOTAL SAFETYPARAMETERA series of safety devices guarantee the totalsafety of the machine from overload during therolling process. The system is managedelectronically through a PLC and ensuresbalanced loads throughout the cycle thusprotecting the machine from inadvertentoperator errors.LUBRIFICATION BY PERMANENT "PLT"Like all DAVI machines, the MAV is also equippedwith special pre-lubricated or "lifetime" lubricatedcomponents thus eliminating the need forperiodic lubrication.All bearings and friction based movementrelated components are automaticallylubricated.ENERGY SAVING "EST" SYSTEMFor years the DAVI philosophy has been to adopthigh performance components that integratewith a streamlined efficiency based product toreduce as much as possible energy whic may bewasted. Focusing most of the energy on thebending cycle to be performed.CONE ROLLING MADE SIMPLECone rolling on a traditional three roll machine isnotoriously difficult. With the MAV technology,cone rolling is made much simpler than on anyother three roll design.This is possible thanks to the capability to positionthe rolls independently and adapt the inclinationto the cone shape desired.The low frame design adopted by DAVI allowsthe smallest possible diameter cones on a threeroll and enable cone evacuation after closing.WHY CHOOSE A THREE RWHY CHOOSE A THREE ROLL MAOLL MACHINECHINEWITH VWITH VARIABLE AXISARIABLE AXISE X C E L L E N C E I N F O R M I N GPROMAU S.r.l.Via Civinelli 115047522 Cesena (FC) ITALYTel. +39 0547 319611Fax +39 0547 317850e-mail:davi-sales@davi.comweb:www.davi.comMateriale pubblicitario realizzato in collaborazione con Regione Emilia-Romagna - Assessorato Industria e ArtigianatoEN06/07DAVI partnerDAVIModelPlate WidthAmm mm mm mm mm mm mmRollingthicknessPre-bendingthicknessOverall dimensionB C D Elength width height working heightMAV 2545 2.550 46 35 5.600 2.200 2.350 1.550MAV 2552 2.550 65 54 6.000 2.450 2.750 1.800MAV 2557 2.550 90 72 6.100 2.800 3.150 2.100MAV 3045 3.100 42 32 5.900 2.200 2.350 1.500MAV 3053 3.100 60 48 6.500 2.450 2.750 1.800MAV 3060 3.100 82 65 6.600 2.800 3.150 2.100MAV 2041 2.050 52 40 5.100 2.200 2.350 1.550MAV 2050 2.050 72 64 5.500 2.450 2.750 1.800MAV 2055 2.050 100 85 5.600 2.800 3.150 2.100TETECHNICAL SPECHNICAL SPECIFICACIFICATIONTION© Copyright June 2007 - The manufacturer reserves the right to modify characteristics, shapes, specifications and other information here included without prior notice.* Promau manufactures machines of all types and sizes which, due to lack of space, cannot be published in full. Upon request, informatioin can be provided to meet your companies uniqueneeds. levels; Promau in fact has the technical, design and production expertise to cope with any bending application.