European Batteries Brochure

FOR THE LONG RUN™Safe, reliable lithium-ion battery solutions Developed individually, delivered right on timeWelcome to the fast lane towards sustainable energy solutions.European Batteries develops and produces large lithium-ion battery packs and systems for applications in transportation, industrial and energy sectors. The battery systems are opti-mized by the compay’s own patented battery management system. The advanced battery systems provide customers with new possibilities through significantly expanded operating ranges for vehicles, longer battery life and higher tolerance for de-manding conditions. They can be used to power hybrid and electric drive trains and to store energy produced by renew-able energy sources. The size range of the systems is from 1 kWh up to several MWh. The new European Batteries plant in Varkaus, Finland is the first independent large battery manufacturing unit in Europe. As both cell manufacturing and control system development work take place under one roof, European Batteries is also able to provide convenient pre-testing opportunities and top-notch operating reliability.From advanced cell technology to sophisticated, comprehensive battery packs and systemsThe complete battery system (3), consists of large-format Li-ion cells (1); modules (2) comprising multiple cells; and of an integrated battery management system that provides a communication interface to the host system and the peripherals. European Batteries manufactures all the compo-nents of the system in-house. Based on scalable design, the European Batteries cell modules and systems can be conveniently adapted to various customer needs in terms of voltage, capacity and energy. The same overall structure is suitable for transport, heavy industrial machines and energy storage purposes alike. 1. 2. 3.Industry-leading cell production knowledgeEuropean Batteries uses lithium iron phosphate as raw ma-terial for their cells. This provides a combination of advan-tages, unmatched by any other lithium-ion chemistry:• Very high energy density• Very long life (both cycle and calendar life)• Improved safety• Eco-friendliness of the used materialsLithium iron phosphate (LiFePO4 or LFP) is the newest of the Li-ion cathode materials.Compared to other materials such as LCO, LFP provides longer cycle-life and in better thermal stability – thus being a substantially safer alter-native.Scalable design The EBatteryTM product family includes several modules, each consisting of multiple battery cells and featuring different combinations of voltage and capacity. Utilizing same basic components makes module production and assembly prompt and efficient. The variety, on the other hand, enables numerous tailoring options for application-specific systems. A perfect fit for any purposeCarsModular structure and scalable design also allow placing the modules in the most efficient way for any space, situation or purpose. For example, T-shaped battery packs have been designed to efficiently utilize the space in a vehicle.Heavy vehicles Utilizing the available space and uncontested energy density per weight ratio, efficient solutions can be created even for larger vehicles and industrial machines. MarineThe advanced design allows even large MWh size systems based on packs in parallel connection – strong enough to be used in marine and demanding offshore applications. The systems of this caliber require converters or active line units.Energy Storage Whether they are used to store larger amounts of energy for undefined future purposes or to equip heavy machinery with efficient energy storages, packs and systems can be scaled up to a point where they fill an entire container.Advanced battery management system for purpose-specific efficiencyEuropean Batteries’ solution always comes with integrated battery management system. This system ensures flawless operation of the solution by carrying out several tasks such as:• Monitoring and controlling critical parameters such as cell voltages and module temperature• Maximizing available capacity, energy efficiency and the cycle life of the battery system• Controlling charging regime.• Keeping the cells on equal state-of-charge level• Providing a communication interface to the host system• Ensuring high balancing current, scalability and intelligent balancing algorithm The battery management master unit has a wide variety of advanced features, such as:• Interfaces to the host system: CAN, Ethernet, RS232, RS485, FO serial interface and USB for service• Supported protocols: CAN Open battery profile. Modbus and Profinet with gateway option• Isolated battery stack insulation level monitor• Flash memory for data logging• Integrated power unit (up to 1.0 kV stack voltage)• Several contactor driving outputs and relay outputs• Several isolated analog and digital inputs/outputsHOST SYSTEMSTo get more voltage and energy, feel free to connect modules in series up to 1000 Vdc (867 Vdc nominal) and 316 kWh.To get more voltage and energy, feel free to connect packs in series up to 1000 Vdc (867 Vdc nominal) and 316 kWh.European Batteries solution to make packs with liquid coolingLIqUID cOOLING ELEMENTSLIqUID cOOLED EBATTERY pAckS LCE 30 EB30 left mid right 341 x 488 2,1 – 2,4 10 2 35 25 2L-LCE 30 2xEB30 left mid right 341 x 916 4,1 – 4,5 10 2 35 25 LCE 40 EB40 left mid right 341 x 610 2,6 – 3,1 10 2 35 25 2L-LCE 40 2xEB40 left mid right 341 x 1172 5,1 – 5,8 10 2 35 25 Customized Please contact EB to get more information about long and large cooling elemets. Max 3200 mm long. Two pack 60 2 x EB30 2 x 1 48 7,0 79 375 x 341 x 488 10 1-2 35 25 Two pack 80 2 x EB40 2 x 1 64 9,3 102 375 x 341 x 610 10 1-2 35 25 Four pack 120 4 x EB30 4 x 1 96 14,0 153 737 x 341 x 488 10 2 35 25 Four pack 160 4 x EB40 4 x 1 128 18,6 198 737 x 341 x 610 10 2 35 25 Two pack 60 2 x EB30 1 x 2 48 7,0 82 195 x 341 x 916 10 1-2 35 25 Two pack 80 2 x EB40 1 x 2 64 9,3 106 195 x 341 x 1172 10 1-2 35 25 Four pack 120 4 x EB30 2 x 2 96 14,0 155 375 x 341 x 916 10 2 35 25 Four pack 160 4 x EB40 2 x 2 128 18,6 201 375 x 341 x 1172 10 2 35 25 Customized Please contact EB to get more information about flat, long and large packs.*) Nominal capacity and energy are measured at 0.2C (25 oC). Nominal voltage 3.20 V/cell, charge voltage 3.65 V/cell, discharge cut-off voltage 2.5 V/cell.Thermal conductive material (3-4 mm) (1,3 W/mK) is needed between cooling element and EBattery module. Nominal continuous pulse discharge pulse discharge continuous capacity Energy voltage Mass Dimensions discharge 30s 10s chargeModule config. cells (Ah) (kWh) (V) (kg) (mm) W x H x L (A) (A) (A) (A)EBattery 10 8s1p 8 45 1,17 25,6 11,10 170 x 317 x 172 45 135 160 22,5EBattery 10 4s2p 8 90 1,17 12,8 11,12 170 x 317 x 172 90 270 320 45EBattery 20 16s1p 16 45 2,34 51,2 21,12 170 x 317 x 300 45 135 160 22.5EBattery 20 8s2p 16 90 2,34 25,6 21,15 170 x 317 x 300 90 270 320 45EBattery 20 4s4p 16 180 2,34 12,8 21,43 170 x 317 x 300 180 540 640 90EBattery 30 24s1p 24 45 3,50 76,8 31,13 170 x 317 x 428 45 135 160 22,5EBattery 30 12s2p 24 90 3,50 38,4 31,17 170 x 317 x 428 90 270 320 45EBattery 30 8s3p 24 135 3,50 25,6 31,63 170 x 317 x 428 135 405 480 67,5EBattery 30 6s4p 24 180 3,50 19,2 31,61 170 x 317 x 428 180 540 640 90EBattery 30 4s6p 24 270 3,50 12,8 31,59 170 x 317 x 428 270 810 960 135EBattery 40 16s2p 32 90 4,67 51,2 41,20 170 x 317 x 556 90 270 320 45EBattery 40 8s4p 32 180 4,67 25,6 41,81 170 x 317 x 556 180 540 640 90EBattery 40 4s8p 32 360 4,67 12,8 41,78 170 x 317 x 556 360 1080 1280 180EBatteryTM modules *) with intergrated BMS electronics REcOMMENDED OpERATING cONDITIONS:REcOMMENDED OpERATING cONDITIONS:REcOMMENDED OpERATING cONDITIONS: Dimensions (mm) Mass hoses flow continuous 1c / 2c configuration H x L kg mm l/min c-degree coolant Mechanical configuration Energy Mass Dimensions (mm) hoses flow continuous 1c / 2c pack modules p x s cells (kWh) kg W x H x L mm l/min c-degree coolant Service and After SalesSalesEuropean Batteries provides advanced opportunities for system integrators that are looking for industry-leading, lithium-ion based energy storage solutions. The high energy density and modular structure of our iron phosphate cells support a wide range of applications, thus making European Batteries as an ideal strategic partner for companies operating in various customer industries. See the “contact us” section at www.europeanbatteries.com to get in touch with channel partner closest to you.Service and After SalesSwitchboard +358 40 184 2000service@europeanbatteries.comSwitchboard +358 40 184 2000sales@europeanbatteries.comWith its extensive know-how and experience of lithium-ion technology and applications, European Batteries is able to provide its customers with industry-leading technical support, as well as comprehensive service to enable fewer interruptions and improved operational efficiency.For further information, contact our Service and after sales department.Transportation Heavy Industrial machines Energy storageFOR THE LONG RUN™European Batteries OyMajavantie 1004320 TUUSULA, FINLAND Switchboard +358 40 184 2000www.europeanbatteries.com37/2011EUROPEAN BATTERIES PARTNER