HPK-RA Series - Wood Chip Boiler- Brochure

HPK-RA 15-160WOOD CHIPHEATINGHPK-RA 15-160Wood Chipheating1 Cell wheel2 Wood chip burner in high-quality heat-resistant ceramic or heat-resistant steel3 Ash removal via ash agitator with special drive technology – ash compression resulting in long emptying intervals4 Combustion chamber door for log wood operation (no changeover required)5 Horizontal pipe heat exchanger with automatic cleaning6 Ceramic-lined afterburning chamber with individually offset heat-resistant fire bricks7 Flue gas fan for optimal ignition process and permanent negative pressure in the boiler8 Lambda probe sensor for fuel detection and optimised, clean combustion process9 Overheat protection10 Welded multiple-draught boiler in 6 mm boiler plate11 Shunt circuit with pump and mixing valve available12 Primary air modulating variable13 Secondary air modulating variableWOOD CHIP BOILER HPK-RAThe high-performance boiler is produced as a stress-free welded construction. The heat insulated front door opens outwards. The cleaning of the boiler is performed fullyautomatically by means of a special drive via 6 mm strong auger flights. The gasification combustion chamber built on a direct pass principle is fitted with a variable, ceramic (re-placeable) radiator roof cladding. High com-bustion temperatures and a long furnace duration of the gases is the guarantee for a clean burning process. Weldedmultiple-draught boiler in thick-walled boiler plate St. 360 (6 mm width). Horizontal heat exchanger in seamless drawn thick-walled boiler pipes, 70 mm width external insulati-on, operational pressure max. 3 bar,incl. heat exchanger. Automatic ash discharge integrated in boi-ler base and ash container. Suitable for the automated burning of wood chips up to G50 / P45, W30 Ö-NORM M7133, pellets Ö-NORM M7135 / DIN plus, EN14961-2 / ENplus A1. HPK-RA 15-85 rolling ash container 50 l, HPK-RA 100-160 ash container 90 l.1234567891011121312345678910111213123456789101112131234567891011121312345678910111213123456789101112131234567891011121312345678910111213123456789101112131234567891011121312345678910111213123456789101112131234567891011121312345678910111213DEsCRIPtIOnEfficiency of all boilers on full and part load operation more than 90%.TÜV certifiedWood ChipheatingTÜV certified6 Auger channel 7 Transport auger (continuously welded auger flights, robust auger) 8 Cell wheel (100% burn back protection)9 Proximity sensor556677881 Helical gear motor (high efficiency) Connection point sprinkler valve2 Ripping hook3 Start-up cushioning and vibration reduction11223344GILLES HPK-RA 15 20 25Nominal Load 15 20 25Length l (mm) 1165 1165 1165Width b (mm) 620 620 620Height h (mm) 1485 1485 1485Weight (kg) 443 443 443GILLES HPK-RA 30 35 40 45Nominal Load 30 35 40 45Length l (mm) 1430 1430 1430 1430Width b (mm) 765 765 765 765Height h (mm) 1445 1445 1445 1445Weight (kg) 724 724 724 724GILLES HPK-RA 49 60 75 85Nominal Load 49 60 75 85Length l (mm) 1430 1540 1780 1780Width b (mm) 765 935 935 935Height h (mm) 1445 1785 1785 1785Weight (kg) 724 1330 1570 1570GILLES HPK-RA 100 120 145 160Nominal Load 100 120 145 150Length l (mm) 2155 2155 2620 2620Width b (mm) 935 935 935 935Height h (mm) 1785 1785 1785 1785Weight (kg) 1963 1963 2463 2463Tabelle Hackgut englischWood cHiP tRAnsPoRt systemsWood Chipheating Ô 2 massive hinged arms make working in a small space radius possible Ô Incl. pressure disc, gear motor and pre-tensioning device Ô Up to 6 m diameter Ô Robust auger shaft Ô Continuously welded progressive pitch auger flights Ô Large dimension auger channel Ô Wood chips up to G50/P45, industrial wood chips, briquettes, etc.12345123453Drive motor with oil immersed helical gears and start-up cushioning, vib-ration reduction, high efficiency, low power consumptionRobust auger with progressive flights suitable for wood chips up to G50/P45 Ö-NORM M7133Double hinged arm system for optimal clearing of the wood chip storage roomRipping hookThe helical gear box with shaft lip seal, high efficiencyRipping hook prevents blockages in that lar-ger wood chips are automatically pushed down to then be cut in the cell wheel.4Wood cHiP tRAnsPoRt systemsWood ChipheatingThe multi-tested full-metal cell wheel reliably inter-rupts the boiler from the fuel store and thus provides 100% protection against burn back. The blades are attached to the running wheel at an offset angle to the rotary axis to enhance the cutting action. In addition, the blades are slightly curved, which pre-vents noise generation and reduces compressive forces. A fixed cutting edge is integrated in the sta-ble and noise-damping cast enclosure to reduce the size of longer pieces of material.Gilles Cell wheel100% protection against burn backProven on thousands installationsEnergy-saving 4-chamber systemwith low running surface2341 IBS proved.GILLES special featuresExtremely stable auger shaftContinuously welded 8 mm auger flights5Transport auger with continuously progressive 8mm auger flights (stops that material getting stuck).Transport directionTouch RemoteaccessProgramming and updates possible via USB stickHigher efficiencyEnergy saving(Energy efficient control of the electrical components)smooth control of the drives(Components: Ignition fan, 3 way diverting valve, transport system)HEATING CONTrOl sysTEmintelligent controlOptional: • Status request and alterations possible via SMS (Current boiler temperature, buffer temperature, operation mode, boiler status, etc.)• Automatic error message notification via SMS Benefits: Settings for different fuels Modulation of the boiler Convenient setting and alteration of all heating func-tions via smart phone or tablet PC/Mac Automatic error message notification via e-mail Remote monitoring of the boiler via internet Graph record of all heating parameters on the inter-nal memory Modular design (expandable) Robust design of switch cabinet Cascade control of up to 5 boilers Password protected Modbus compatible Enabling of external heat source Ô Trend logging over 6 months with USB Stick Ô Trend log exportable to USB stick Ô Parameters can be shown in Excel Ô All values displayed on the controller can be recorded and saved Ô Display of the actual values and the set points Ô All fans performances visible Ô Boiler & stoker status displayed Ô Status display => which components are currently active Ô All important settings can be seen on the main screen, such as temperatures, O2 value, fans, etc. TrendGILLES Wood chipsGILLES Wood chipsSWITSCH ordirect connectionClient PC-4,2 °C58°C58 58Visualisation link / GSM-VisualisationVisualisation by VNC-ViewerCommunication via smart phone appSmart phoneHEATING CONTrOl sysTEmwith integrated heating circuit control-4,2 °CPreviously it was only possible to regulate the heating cir-cuits with the room control unit. Now it’s possible to control it with the Gilles touch control panel. You can regulate the heating times, room temperatures and all important para-meters easily with the Gilles touch control panel. In addition you are able to change your settings with your smart phone and tablet computer.The result of these innovations is optimal comfort with absolute control and lower heating costs.72 °C-4,2 °C-4,2 °CNEWEN-10-2013 - Subject to alterations.GILLES Energie- und Umwelttechnik GmbH & Co KGKoaserbauer Straße 16 • 4810 Gmunden /Austria Tel: +43 7612 73760 • Fax: +43 7612 73760 17 • E-Mail: office@gilles.at • www.gilles.at...GILLES customersWOOD CHIP HEATING