HSK-RA 30 - Woochip Boiler Brochure

The biomass heating since 1982 Sun ? Biomass ? Heizomat ? Heat ? Life 2 Robert Bloos built the first automatic discharger system for woodchips in 1982. The idea behind it was to use wood from his own forest with the same comfort as he would fossil fuels. In the beginning the dis- charger system was only to supply the boiler with woodchips for his own agricultural business, yet more and more people showed their enthusiasm for the “Heizomat”. Today Heizomat has more than 200 employees incl. a large training workshop with 14 apprentices in the two Bavarian towns of Gunzenhausen / Maicha as well as Heidenheim in Central Franconia. The produc- tion area has developed from a garage to today's size of over 35,000 m². As well as automated boilers systems for woodchips and biomass, Heizomat has specialised itself in the construction of hand and crane operated chippers, filling technology for woodchip storage, woodchip transportation systems and gripper for trunk and treetop wood. More than 30,000 installed heating systems and chippers worldwide stand for the quality and fully developed technology of Heizomat Heidenheim, BavariaMaicha, Bavaria Our production sites Real workmanship Our products are all produced in Germany. 3 the HEIZOMAT staff A strong team "Energy in balance with nature We have been building Made in Germany woodchip systems for 30 years under this motto. I am pleased that more than 30,000 customers worldwide use our systems to heat ecologically and yet as comfortably as with fossil fuels." Robert Bloos sen. Pioneer HEIZOMAT has been working with renewable resources for 30 years. - 220 employees - Over 30,000 customers - Family business - Made in Germany Energy in balance with nature Fo r 3 0 ye ar s, alw ays one step ahead 4 Our bestseller continues to be the HSK-RA series. This boiler type with complete cladding is charac- terised by its high effectiveness, its robust process- ing, best emission values and simple use. The incineration is regulated with a lambda sensor. Feeding in the fuel takes place using the renowned Heizomat discharger technology. The range of use of the HSK-RA series is between 15-200 kW. Woodchips, sawdust, wood shavings or even pellets are used as fuel. Fo r 3 0 ye ar s, alw ays one step ahead - Fully fireclay lining combustion chamber - Emergency use possible with split logs - Quick and simple maintenance Image shows design package special equipment De-ashing augers for cleaning the heat exchanger. Our goal is a satisfied customer. Stoker with primary air ducts. We've got professionals Our expert advisors will create the right solution for your heating together with you. 5 Our HSK-RA boiler type is available with a output range of 15-200 kW. Stable cast grate with ash scraper. Fully fireclay lined combustion chamber. Fully automatic So that you can keep your time for where it's needed Hot Our glow -bar igni tion Fire bricks Stokers Insulation Rotary valve Ash scraper Register De-ashing augers Lambda sensor Ash cleaning system Ash box HSK-RA 15 - 200 kW 6 Robust agitator from 1-7 m, for the reliable transportation of fuel. Discharger head with rip hook. 4 chamber rotary valve with counter blade. Robust Using our route channel, fuel up to G50 is securely transported and reliably led to the fire via the 4 chamber rotary valve The Agitator developed by HEIZOMAT in 1983, with a robust con- struction and perfect results that have not been matched to this day, allows fuel to be discharged from every room. Since 2011 our Agitator with the patented parallel extension can be equipped allowing the silo to be emptied circularly, with low noise and without rebounding. The discharge auger with loosening geometry guarantees the trouble-free transportation of the heating material from the silo to the heating system. The high operational reliability is ensured by a 50/35 mm thick solid shaft. The core of every HEIZOMAT discharger is the bevel helical gear developed by us with a conferrable torque of up to 5,000 Nm. This has a special seal that reliably prevents the intrusion of dust and dirt. It is powered by a drive motor which is flanged to the discharg- er channel outside of the silo. No undershelf is required - Bevel helical gear with up to 5,000 Nm torque - Robust agitator since 1983 - large volumed route channel for optimum fuel transportation Generous discharger head Fo r 3 0 ye ar s, alw ays one step ahead 7 Discharger System 1000 - 7000 mm Parallel motion (option) Patent 1020100910799 Orig inal He izom at b eve l he lical gea r for a gita tor s ince 199 3 Drive gear Tension spring Agitator disc Tension chain Open channel sep. drive (Option) Articulated arm Rip hook Underground storage for simple filling with agricultural equipment. Overhead discharger for woodchip storage. Inclined storage auger for internal fuel storage. Energy saving champions Our systems are all equipped with the most efficient drive motors. 8 Major systems for local heat networks. Combustion chamberwith de-ashing chain. The versatility of organic fuels knows no limits. The task of the RHK-AK series is to use this multiplicity as a heating material. A round cyclone combustion chamber at the heart of the boiler is the guarantee for the op- timum transfer of heat to the boiler water. The counter-rotating air supply ensures very good combustion of the fuel. Through high-temperature cast blocks primary air is added to the combustion. Through the full fireclay lining of the combustion chamber, secondary air is specifically mixed into the combustion process and an optimum heat yield is achieved. Everything which inertly turns to gas or burns is slowly moved towards the de-ash system with the chain catches and thereby optimally burned out. Naturally With our horizontal boiler construction the combustion takes place completely naturally at the highest efficiency. - Combustion chamber made from refractory concrete - Material thickness of all boilers min. 6 mm - Does not need to be switched off during boiler cleaning Generous heat exchanger with cleaning auger. Fo r 3 0 ye ar s, alw ays one step ahead 9 Heat exchanger Stoker Our RHK-AK boiler type is available with a output range of 30-990 kW. Flexible extension systems for ash disposal. Clean combustion thanks to optimum ventilation. De-ashing chain German utility patent 202004010592.6 80 mm mineral wool insulation Rotary valve Good thinking Thanks to the ash chain of the RHK-AK even cinder-carrying fuels are optimally utilised. Refractory concrete De-ashing augers Safe Our 4 chamber rotary valve RHK-AK 30 - 990 kW 10 Everything under control with our control units Controller box up to 5 motors. Flexible Using the glow-bar ignition you can operate our systems in continuous, ignition or e-boiler modes. We produce and programme our control units ourselves. Controller box from 5 motors. Lam bda sen sor NEW Always one step ahead Sensational technology with self-explanatory menu navigation. This is the new Touch Control TS7 with Simatic. 30 years of experience in combustion technology and state-of-the-art Siemens technology charac- terise the best Heizomat control unit of all time. Thanks to the industrial quality and the use of Siemens components a global availability of replacement parts as well as a long life cycle are guaranteed. • Load stage regulation Firebed forming• Lambda regulation• Return flow increase• Return-temperature monitoring • Operating hours counter for various operation • processes Sm@rtServer for visualisation on a smartphone or PC • Selection of various fuels which are freely definable• Chimney sweep mode for full and part load • measurement Measured value recording over 2 h or 48 h• Modbus-TCP interface for building control• external boiler temperature setting, 0-10 V• and much more• 11 Everything under control with our control units Triac - 3-button operation with 3 buttons. Fo r 3 0 ye ar s, alw ays one step ahead Control technology The control of your heater loops is controlled by our system controller HEIZOCONTROL MX. The controller has over 14 relay outputs and four pulse with modulation (PWM) – outputs for the speed control of energy-saving high-efficiency pumps that can be optionally switched to the discharge of a 0-10V signal. Furthermore, the controller is equipped with a frequency input, three impulse inputs as well as a variety of different sensor inputs. Thanks to the integrated SD card slot the controller can be quickly and easily programmed. - Control unit with lambda sensor since 1996 - Modulating operation through load stage control - Storage of numerous fuels - Ignition or continuous mode possible - Speed-regulated control of the pumps - Extendable to up to 7 heating circuits - Freely programmable - Simple updating/programming via SD card Built by professionals for you. Our TouchControl is child's play. Clever Thanks to our TouchControl we can steplessly adjust the power of our boilers. 12 Heizohack hand-feed chipper for 30-40 cm diameter trunk. Heizotrans woodchip blower. Heizogreif for logs and treetop wood. Consistent At Heizomat it's all about the use of renewable resources. WOODCHIP ELEVATOR Using our Elevator you can fill silos up to 10 m tall with minimal dust. The system is powered by just one motor. It moves up to woodchip at up to 30 m³/h via the 3,000 mm x 1,100 mm or 2,500 mm x 1,100 mm filling funnel to the elevator conveyor. From there the material is moved upwards and transferred to a second auger. HEIZOSCHNECK Inclined storage conveyor for the filling of internal storage. The filling auger can be installed with up to 6 m length and with a maximum incline of 45 °. Depending on version, the transportation speed is max. 30 m³/h. HEIZOTRANS Woodchip blower with loading trough. With our ejection tube you can fill silos that are up to 10 m tall. Our blower is powered by a 11 kW electric motor. If the Heizotrans is equipped with load control a flow rate of up to 60 m³/h is possible. The filling funnel is available with 3,000 mm x 1,100 mm or 2,500 mm x 1,100 mm outer dimensions. - Woodchip Machines with “Tested Safety” mark - Woodchip Machines for 30-80 cm trunk diameters - Filling technology for woodchipsF or 30 y ea rs , a lways one step ahead 13 Heizohack crane-feed chipper for 50-80 cm diameter trunk. Heizoschaufel Bucket for woodchips. HeizoCont returnable container with moving floor. Rounded Quick and clean filling of your silo is possible with our filling systems HEIZOHACK hand-feed machines Our hand-feed chippers are the only products on the market that have been awarded the “German Equipment and Product Safety Act (GPSG)” mark for tested safety. The machines are powered by a PTO shaft or an electric or diesel engine (certain types only). HEIZOHACK crane-feed machines The chipper for the profes- sional, for a trunk diameter of 50 or 80 cm. Our chippers with crane constructions are very powerful when used on treetop and round logs. HEIZOGREIF You can transport logs and treetop with our forestry gripper. Even larger quantities of brush no problem for the Heizogreif with an opening width of up to 1.25 m. HEIZOSCHAUFEL Light goods bucket for woodchips with 1 m³ / 2 m³ / 3 m³. 14 RHK-AK 30 RHK-AK 50 RHK-AK 60 RHK-AK 75 RHK-AK 100 RHK-AK 154 RHK-AK 155 Heat capacity (kW) 0 - 36 0 - 50 0 - 60 0 - 75 0 - 101 0 - 149 0 -149 Heat exchange surface (m²) 3,40 4,50 5,60 7,20 8,90 14,10 13,90 Weight (kg) 900 1000 1150 1400 1500 2570 2320 Water capacity (l) 165 205 250 385 475 712 510 Length (mm) 1700 1900 2100 1950 2200 2790 2865 Width (mm) 860 860 860 1085 1085 1565 1150 Height (mm) 1585 1585 1585 1645 1645 1895 2065 Operating pressure max (bar) 3,0 3,0 3,0 3,0 3,0 3,0 3,0 Boiler temperature max (°C) 95 95 95 95 95 95 95 Return temperature min (°C) >55 >55 >55 >55 >55 >55 >55 Heat flow 1 1/2“ 1 1/2“ 1 1/2“ 1 1/2“ 1 1/2“ DN 80 DN 80 Heat return 1 1/2“ 1 1/2“ 1 1/2“ 1 1/2“ 1 1/2“ DN 80 DN 80 Safety heat flow 1“ 1“ 1“ 1 1/2“ 1 1/2“ 1 1/2“ 1 1/2“ Safety heat return 1“ 1“ 1“ 1 1/2“ 1 1/2“ 1 1/2“ 1 1/2“ RHK-AK 204 RHK-AK 205 RHK-AK 300 RHK-AK 400 RHK-AK 500 RHK-AK 650 RHK-AK 850 RHK-AK 990 Heat capacity (kW) 0 - 199 0 - 199 0 - 300 0 - 400 0 -500 0 - 600 0 - 800 0 - 990 Heat exchange surface (m²) 18,00 18,00 29,70 33,75 37,10 56,00 74,00 85,00 Weight (kg) 3108 2860 5400 6200 6800 8500 9900 14000 Water capacity (l) 985 660 1258 1580 1805 2680 3940 5600 Length (mm) 3290 3365 3490 3990 4290 4385 5086 5900 Width (mm) 1565 1150 1880 1880 1880 2146 2146 2650 Height (mm) 1895 2065 2035 2035 2035 2066 2066 3050 Operating pressure max (bar) 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 Boiler temperature max (°C) 95 95 95 95 95 95 95 95 Return temperature min (°C) >55 >55 >55 >55 >55 >55 >55 >55 Heat flow DN 80 DN 80 DN 80 DN 80 DN 80 DN 125 DN 125 DN 150 Heat return DN 80 DN 80 DN 80 DN 80 DN 80 DN 125 DN 125 DN 150 Safety heat flow 1 1/2“ 1 1/2“ 1 1/2“ 1 1/2“ 1 1/2“ DN 80 DN 80 DN 100 Safety heat return 1 1/2“ 1 1/2“ 1 1/2“ 1 1/2“ 1 1/2“ DN 80 DN 80 DN 100 15 HSK-RA 15 HSK-RA 30 HSK-RA 50 HSK-RA 60 HSK-RA 75 HSK-RA 100 HSK-RA 150 HSK-RA 200 Heat capacity (kW) 0 - 14,5 0 - 33 0 - 44,5 0 - 60 0 -75 0 - 96 0 - 150 0 - 199 Heat exchange surface (m²) 2,60 3,80 4,90 5,90 8,10 10,50 15,70 20,90 Weight (kg) 575 770 860 950 1300 1470 2140 2660 Water capacity (l) 170 188 210 255 280 360 625 810 Length (mm) 800 935 1135 1335 1335 1635 1695 2660 Width (mm) 740 740 740 740 890 890 930 930 Height (mm) 1442 1442 1442 1442 1550 1550 1980 1980 Operating pressure max (bar) 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 Boiler temperature max (°C) 95 95 95 95 95 95 95 95 Return temperature min (°C) >55 >55 >55 >55 >55 >55 >55 >55 Heat flow 1“ 1 1/2“ 1 1/2“ 1 1/2“ 1 1/2“ 1 1/2“ 2“ 2“ Heat return 1“ 1 1/2“ 1 1/2“ 1 1/2“ 1 1/2“ 1 1/2“ 2“ 2“ Safety heat flow 1“ 1“ 1“ 1“ 1“ 1“ 1 1/4“ 1 1/4“ Safety heat return 1“ 1“ 1“ 1“ 1“ 1“ 1 1/4“ 1 1/4“ Technical data / fuel WOODCHIP, the optimum fuel for our HSK-RA and RHK-AK boiler. Woodchip are usually attained during maintenance measures from forest residues and is a continuously renewable fuel. PELLETS are pressed sawdust and can be used in all of our boilers. The advantage of pellets over woodchip is in the smaller required space. However, the annual fuel costs are relatively high. SAWDUST / WOOD SHAVINGS from wood-processing operations are optimally used in our heating systems. Optimal combustion is possible thanks to our sophisticated ventilation. BIOMASS with its approx. 3.0 kWh/kg is the energy source of the future. Grass, straw, reeds, shells and pips will become more important in the future. klimaneutral natureOffice.com | DE-275-819549 gedruckt Our partner: Systems for your residential building Systems for your farm Systems for your business 1982 Founded by Robert Bloos 1982 The first Heizomat is installed 1984 Rotary valve as back-burning protection 1986 HSK-A with horizontal heat exchanger 1987 Automatic de-ashing 1989 First chipper is constructed 1990 Boiler type up to 800 kW 1992 Chippers up to 40 cm 1993 Development of the agitator drive gear 1996 Automatic heat exchange cleaning 1997 Automatic ignition 1998 Installation of lambda sensor 2000 RHK-AK prototype 2003 Channel in route form 2004 First Heizotrans is installed 2005 Boiler control via TouchControl 2005 Installation of the glow-bar 2005 HM14-800 KL is constructed 2006 Rotary valves with their own drive 2006 Discharger with separate drive 2008 Construction of boilers up to 990 kW 2009 Visualisation of the TouchControl 2010 Discharger with moving floor 2010 Suction system for woodchip 2011 TouchControl with Mod-Bus 2012 Heizomat turns 30 and when would you like us to install your Heizomat? Systems for your heating network Gerätebau- Energiesysteme GmbH Maicha 21 • 91710 Gunzenhausen Germany Tel.: +49 (0)9836 9797 - 0 Fax: +49 (0)9836 9797 - 97 info@heizomat.de www.heizomat.de 88 -0 02 -0 11 -0 02 .0 02 • 0 1/ 20 13