ISOBUS - Diagnostic Cable - Brochure

Product catalogue Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©20132022Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu ·www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©20133We are living electronics - which is why we provide optimal system solutions for you, made of cleverly developed and high-quality manuf-actured electronic components and software tools. All our products and services are interconnected in a portfolio of both standardised and customer-specific products that have been designed for outstanding performance and great adjacence to your processes.You will greatly benefit from close customer-contact in every step of a project phase, in-dept support and investment in new technologies that make our products process-proof and our service a premium one.We are committed to technology, service and a continuous improve-ment for long-term success. This consistency is part of our tradition as an Allgäu-based enterprise which is closely connected to the Bavarian region and its traditions.As a fieldbus-expert we are happy to support you in your projects with our highly driven team and excellent products.Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©20134An overview of SontheimWe are happy to be of service to you from idea to serial product - and beyond.We are your close partner with our innovative portfolio of standar-dized and customer-specific products and comprehensive support capabilities. We are working closely together with universities and educational institutions of the region and realise im-portant R&D projects.We are happy to support you in every stage of your project – especial-ly our project teams and product manager.Our driven team of motivated and qualified specialists cre-ates specifically tailored solutions for you.We are re-investing into new technologies, doing pi-oneers‘ work in the hardware and software develop-ment.Make your decision a one-stop issue. Every part of our systems is developed , engineered and manufactured in our in-house production and de-velopment facilities.We are certified according to international standards like ISO90o1:2008. In addition to that we are an active member in different industry-related organisations. Our products comply to various standards - you will benefit from normised high quality standards.G LSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu ·www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©20135Remote IO-ModulesOur IO-modules are designed for signal processing tasks. Besides the typical alumi-num housings we also offer light-modules and embedded boards. Other functions are EtherCAT, encoder-interfaces and all kinds of IO-tools.PC-InterfacesThis group consists of interfaces between PC-application and fieldbus. The interfaces are perferctly suitable for mobile use at lap-tops. There are also embedded cards like PCI, PC104+ and PCI104 for the use in in-dustrial PCs available.Industrial PCsSontheim IPCs are future-proof and for-ward-looking. Latest CPU technology and current bus systems are used for a maxi-mum of performance. Decide on your own about the components like RAM, CPU and HDD according to your requirements.Terminals MobiCAN is a mobile terminal for CAN-bus diagnostics. Of course, it can be fitted to your processes with all kinds of wired and wireless communication platforms. PLCsThere are both hardware and software for fieldbus controlling available, such as µ-FlexControl and IPC-FlexControl for CODE-SYS applications. CANopen Master Soft-ware is optimally suited for configuration and control of huge fieldbus networks.Motion ControlOur motion controllers use CAN and Ether-CAT and several safety-relevant features, achieving a great amount of flexibility and handling comfort.Printing SystemsThe industrial printing system EvoPrint is made for printing on different surfaces in an industrial environment. It has both a ve-locity compensation and a detection of the printing direction, improving the quality of the final product even at high-speed appli-cations.Programming InterfacesThe Sontheim APIs support all standard in-terfaces and even third-party devices on enquiry. With their simultaneous handles our APIs are up to the most complex soft-ware structures. An overview of our automation portfolioAnalysis / Diagnostics / ToolsYou will find software tools in this section that are widely used both in the automation and automotive industry. The whole con-cept is modular-based, thus offering a maxi-mum of usability to the user. Additional ServicesSontheim is a full-service provider with faci-lities for contract developments and board assembly. Please don‘t hesitate to contact us with any project that you have in mind. We are looking forward to discussing it with you. Just give us a call.Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©20136 Future6By using the most modern technology for producing hardware and develo-ping software we offer you high reliability and quality in every single Sont-heim product.A modular design is laid upon each development in order to reach any indi-vidual requirement in a quick and efficient way. As your supplier we assure you of a long-term product availability. This results in future-oriented sys-tem solutions that we assemble from high-quality components - everything from one sourceSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu ·www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©20137CAN-InterfacesAll CAN-interfaces can be used in many dif-ferent applications like fieldbus diagnos-tics, programming of PLCs, development tasks and simulation or maintenance of CAN-networks. They are easily connected to CAN-participants and laptop and contain up to two CAN-channels and diagnostic functions.Fieldbus-Analysing SoftwareThis section covers the CANexplorer 4 with its vast capabilities for analysis and CAN-bus monitoring. The software is combined with our CAN-interfaces and provides vari-ous functions for visualisation and proces-sing of the fieldbus. There is also a protocol abstraction available for a high level of fle-xibility.Protocol-StacksPlease ask us for our protocol stacks. We deliver a great amount of stacks and knowhow for a reliable communication between ECUs in your vehicle. There are CA-Nopen, SAE J1939, KWP2000 (on CAN), ISO-BUS and proprietary stacks available.Flash- Boot-LoaderDue to our experience in that area we reali-se every customer-specific adaptation of flash and boot-loaders for programming micro-controllers in ECUs. You can choose between 8, 16 and 32 Bit controllers.Authoring ToolThe authoring tool breaks new ground. It is a modular-based software for vehicle dia-gnostics and a part of the Sontheim Dia-gnostic Tool Chain. Even the most complex diagnostic processes can be created via user-friendly elements and many possibili-ties for visualisation. The service technician does not get into contact with any pro-gramming. There is an ODX editor available for abstracting ECU parameters and a sup-port of all current and future protocols.ECU developmentWe develop 8, 16 or 32 Bit ECUs for you according to your processes. There are all facilities given for a quick and reliable pro-duction of the devices. As we have a broad knowledge in that area, we can also comp-ly to the tough environment requirements in the automotive industry.Flash-Tools & End-of-Line (EOL)You will find powerful and scaleable flash tools and EoL software of our Diagnostic Tool Chain for programming ECUs. There are numerous micro-controllers and proto-cols supported. It is also possible to adapt the tools to a proprietary protocol. Our pro-ject teams will quickly adapt our tools to your flash processes for you.Programming InterfacesThe Sontheim APIs support all standard in-terfaces and even third-party devices on enquiry. With their simultaneous handles our APIs are up to the most complex soft-ware structures.An overview of our automotive portfolioBoth automotive and automation branch are closely connected, thus allowing us to offer you solutions instead of components. You can take advantage of our knowhow in both sectors and we use the synergies for creating high-class products. All Sontheim hard-ware and software can be purchased in standardised or customer-specific versions which results in flexibility and better prices. Please visit our website www.sontheim-industrie-elektronik.de/en for additional informationor contact our product managers. We are happy to give advice and discuss your project. Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©20138Table of Content1 Remote IO-Modules CAN RM35 Modules DIO32 14Overview of digital remote IOs 16Multi-IO 18Overview of digital & analogue remote IOs 20Standard IO Modules IAO08 22IDI32 24Overview of digital IDxx versions 25Light Modules DIO32-L 26Relay Modul 30TM-PT100/1000-L 32Tools CCCN-HC12 CANopen controller 34COK CANopen-Knoten 35CAN-RS422 Multiplexer 36CAN-RS232 Schnittstellenwandler 37Encoder-Interfaces IGI16 38 EtherCAT Standard Modules EC-DIO32 40Motion Controller VC105 42MC105 43Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu ·www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201392 PC Interfaces CAN CAN-As 2 46PowerCAN-PCI104 V2 47PowerCAN-PCI V2 48CANUSB 50CANUSBlight 52CANfox 54 Serial RS-combicard PC104+ 56 IO-Interfaces / Additional products Multi-IO PC104+, digital IO-card 58PB-ZR-PC104+ 59CIN CAN-Interface and ethernet bridge 60Diag-Box 613 Industrial PC ePC 64IPC-4 664 Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201310SPS-Steuerungen 4 Terminals MobiCAN 72Panel-PC 8000 745 PLCs CODESYS for real-time control µ-FlexControl 78IPC-FlexControl 79 C-Libraries for real-time control CANopen Master Software 82Visual CANopen 83rt AIDiA 846 Motion control CAN SMC100 88 EtherCAT MC105 897 Printing Systems InkJet TIJ 2.5 EvoPrint 92Table of ContentSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu ·www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013118 Programming Interfaces (API) CAN SiECA MT-CANapi 132 Basic 969 Analysis / Diagnostics /Tools CAN CANexplorer 4 100MDT MDT Authoring System 102CLC-Manager 104Vehicle Simulator 106ODX-Editor 107SiE Flash Tool (KWP2000) 108 Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©20131201| Remote IO-Modules Have a look at our remote IO-modules for CAN and EtherCATSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu ·www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201313Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013 Remote IO-Modules CANPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- Tools14DIO32 Key Features – Compact aluminum housing with IP20 and an integrated top hat rail mount– Safety functions for a high process safety– Easy access to all interfaces– Own intelligence for complex CAN-networks – Clamps pluggable and lockable– Signal delay less than 400 µ-seconds– Galvanically isolated CAN-interface acc. to ISO 11898– Galvanically isolated inputs and outputsDIO32 is a digital 24V (opt. 12V) input and output module with 16 channels each. It is optimally suited for the use in CAN-net-works. The device possesses the shortest conversion times and a high process reliability. That makes it the best choice for conti-nuous operation in complex machine networks.Overview of interfaces– 16 digital inputs– 16 digital outputsHousingThe compact housing is made of aluminum. It con-tains a top hat rail mount and a front cover with all interfaces for better overview in the control cabi-net. The technician will note the convenience while working at the bus cabling. Clamps and cablingThe Remote-IO series uses 3-wire cabling for direct connection to sensors and actors, supplying them with power. In order to reduce the danger of false-wire harnessing the 3-wire clamps are coloured. If you wish to see the status of each channel, we can deliver the modules with LED-clamps. LEDs and switchesAll inputs and outputs can be monitored with the help of LEDs at the clamps. In addition to that, you can configure the baud rate and module address with HEX-switches at the front cover - easy and comfortable.Signal processingBesides its inputs and outputs the DIO32 offers a powerful micro-controller that handles data acqui-sition of sensors, control of actors and the proces-sing of any CAN-data.An important safety function is the DIO32‘s guar-ding capability which is fully integrated into the IO for network surveillance. Furthermore, there is a re-lay contact (changeover) as an additional safety measure. If there is an absence of guarding by the master registered, the module immediately goes into STOP-mode.CAN-InterfaceThe integrated CAN-interface is designed in accor-dance to DS301 and 401 for a flexible use in diffe-rent places and tasks in the CAN-bus network. All Sontheim CAN-interfaces comply to ISO11898.Power supplyThe DIO32 needs a power supply with 24V. Due to the polarity reversal protection the user is in no danger of damaging the module by reversed po-wer connection. Short surge peaks are also elimina-ted by an EMI wiring for the control section.Highside and Lowside switchAll digital outputs can be fitted with a Highside or Lowside switch. Being Highside, the outputs toggle the supply voltage to load. Being Lowside, they toggle to ground.LSS LowsideSwitchMicro-controller24 VLow sideGNDHSS HighsideSwitchMicro-controller24 VHigh sideGNDRM 35 Modules151 Remote IO-ModulesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013DIO 32 Technical data Housing Dimensions (l × w × h) 121 mm × 120 mm × 48 mmWeight 600gProtection class IP 20, EMV-requirements acc. to CEStorage temperature -30 °C to 70 °COperating temperature 0 °C to 60 °CHumidity 90 % non-condensingVCC 24 VDC ±20 %Pre-Operational Mode 95 mAOperational Mode 110 mAAll inputs/outputs active, incl. LED’s 500 mAOperating status 1 × LED green for power supply (5V) 1 × LED green for operation mode (Run) 1 × LED red for error status (Err) 16 × LED green for activated inputs 16 × LED green for activated outputs (at the clamp)Micro-controller Motorola Freescale, 16 BitCAN Galvanically isolated acc. to ISO11783SubD9 plug male and female, bridged Pinning acc. to DIN 41652CAN-Protocol DS 301 and 401Number of modules / bus 127Settings Module address via 2 HEX-switches Baud rate via HEX-switchClamps and cabling Connection with Weidmueller clamps clamp capacity 0,25 – 1,5 mm², 1-wire „e“ Fine-wired „f“ 0,25 – 1,5 mm², „f“ with conductor sleeve without plastic flange 0,25 – 1,5 mm²Wires 2-wire and 3-wire connection, dismantling 10 mmDigital inputsNumber of digital inputs 16Switching level „1“ +15,0V to +28,8V DCSwitching level „0“ 0,0V to +8,0V DCPotential isolation OptocouplerInput current 11 mASample rate 2,5 kHzSignal delay < 400 µsDigital outputsNumber of digital outputs 16Current 24 VDC ±20 %Type of switch FET-Highside-Power-SwitchPotential isolation OptocouplerSupply outputs 1 A (Short-circuit proof)Overall power consumption 8 AOverall power consumption at supply per block16 ASample rate 1 kHzFree-wheeling diode YesSignal delay < 100 µsRelay contact (if module is active) 1 × UM / 1AOrder informationArt.-No. Description966160000 DIO 32_RM35 24V IO High-Side966160300 DIO 32_RM35 12V IO High-Side966160400 DIO 32_RM35 12V IO Low-Side980109000 Weidmüller BL IO-30-pol. with LED (not included in delivery)980109100 Weidmüller BL IO-30pol. without LED (not included in delivery)980109200 Weidmüller BL IO-10pol. with LED (not included in delivery)980109300 Weidmüller BL IO-10pol. without LED (not included in delivery)Clamp block Pin Pin assignment+ nc1 Input 0 / Output 02 Input 1 / Output 13 Input 2 / Output 24 Input 3 / Output 35 Input 4 / Output 46 Input 5 / Output 57 Input 6 / Output 68 Input 7 / Output 7– GND 0VCAN-Interface Pin Pin assignment2 CAN L (low)3 CAN GND (ground)7 CAN H (high)1 56 91569HEX-switches module address Range AddressMinimum 01 HEX 1Maximum 7F HEX 127HEX-switches baud rate Range baud rate (kBit)0 101 202 503 1254 2505 5006 8007 1000Blue clamp block can be bridged with 0V.Clamps have internal connectionRed clamp block can be bridged with 24V VCCClamps have internal connection0V can be bridged to 3rd blue clamp blockDigital inputs 0 – 7 with LED.24V VCC can be bridged to 2nd red clamp blockProducts of interestIndustrial PCs Page 64PowerCAN-cards Page 47CANopen Master Software Page 82Visual CANopen Page 83rt AIDiA Page 84CANexplorer 4 Page 100Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013 Remote IO-Modules CANPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- Tools16OverviewRM 35 ModulesDigital Remote IO Modules Technical data Housing DI32 DO32 DIO32 DI40Dimensions (l × w × h) 121 mm × 120 mm × 48 mmWeight 600gProtection class IP 20, EMV-requirements according to CEStorage temperature -30 °C to 70 °COperating temperature 0 °C to 60 °CHumidity 90 % non-condensingVCC 24 VDC ±20 %Pre-Operational Mode 85 mA 100 mA 95 mA 85 mAOperational Mode 85 mA 100 mA 110 mA 85 mAAll inputs/outputs active, incl. LED’s 540 mA 440 mA 500 mA 540 mAOperating status 1 × LED green for power supply (5V) 1 × LED green for operation mode (Run) 1 × LED red for error status (Err) 32 × LED green for activated inputs 1 × LED green for power supply (5V) 1 × LED green for operation mode (Run) 1 × LED red for error status (Err) 32 × LED green for activated outputs (at the clamp)1 × LED green for power supply (5V) 1 × LED green for operation mode (Run) 1 × LED red for error status (Err) 16 × LED green for activated inputs 16 × LED green for activated outputs (at the clamp)1 × LED green for power supply (5V) 1 × LED green for operation mode (Run) 1 × LED red for error status (Err) 40 × LED green for activated inputs Micro-controller Motorola Freescale, 16 BitCAN Galvanically isolated acc. to ISO11783SubD9 plug male and female, bridged Pinning acc. to DIN 41652CAN-Protocol DS 301 and 401Number of modules / bus 127Settings Module address via 2 HEX-switches Baud rate via HEX-switchClamps and cabling Connection with Weidmueller clamps clamp capacity 0,25 – 1,5 mm², 1-wire „e“ Fine-wired „f“ 0,25 – 1,5 mm², „f“ with concuctor sleeve without plastic flange 0,25 – 1,5 mm²Wires 2-wire and 3-wire connection, dismantling 10 mmDigitale EingängeNumber of digital inputs 32 - 16 40Switching level „1“ +15,0V to +28,8V DC - +15,0V to +28,8V DCSwitching level „0“ 0,0V to +8,0V DC - 0,0V to +8,0V DCPotential isolation Optocoupler - OptocouplerSupply inputs 11 mA - 11 mASample rate 2,5 kHz - 2,5 kHzSignal delay < 400 µs - < 400 µsDigitale AusgängeNumber of digital outputs - 32 16 -Current - 24 VDC ±20 % -Type of switch - FET-Highside-Power-Switch -Potential isolation - Optocoupler -Supply outputs - 1 A (short-circuit proof) -Overall power consumption - 8 A -Overall power consumption at supply per block - 32 A 16 A -Sample rate - 1 kH -Free-wheeling diode - Yes -Signal delay - < 100 µs -Relay contact (if module is active) - 1 × UM / 1A -171 Remote IO-ModulesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013Technical dataDIO40 DIO72121 mm × 120 mm × 48 mm 241mm x 120mm x 48mm600g 800gIP 20, EMV-requirements according to CE-30 °C to 70 °C0 °C to 60 °C90 % non-condensing24 VDC ±20 %95 mA 120 mA110 mA 130 mA500 mA 830 mA1 × LED green for power supply (5V) 1 × LED green for operation mode (Run) 1 × LED red for error status (Err) 32 × LED green for activated inputs 8 × LED green for activated outputs (at the clamp)1 × LED green for power supply (5V) 1 × LED green for operation mode (Run) 1 × LED red for error status (Err) 32 × LED green for activated inputs 40 × LED green for activated outputs (at the clamp)Motorola Freescale, 16 BitGalvanically isolated acc. to ISO11783SubD9 plug male and female, bridged Pinning acc. to DIN 41652DS 301 and 401127Module address via 2 HEX-switches Baud rate via HEX-switchWeidmueller clamps, clamp capacity 0,25 – 1,5 mm², 1-wire „e“ Fine-wired „f“ 0,25 – 1,5 mm², „f“ with conductor sleeve without plastic flange 0,25 – 1,5 mm²2-wire and 3-wire connection, dismantling 10 mm32+15,0V to +28,8V DC0,0V to +8,0V DCOptocoupler11 mA2,5 kHz< 400 µs8 4024 VDC ±20 %FET-Highside-Power-SwitchOptocoupler1 A (short-circuit proof)8 A8 A 40 A1 kHYes< 100 µs1 × UM / 1A Ordering informationArt.-No. Description966117000 DI32 RM35 24V IO966117400 DI32_RM35 12V IO966127000 DO 32_RM35 24V IO High-Side966127300 DO 32_RM35 12V IO High-Side966127400 DO 32_RM35 12V IO Low-Side966160000 DIO 32_RM35 24V IO High-Side966160300 DIO 32_RM35 12V IO High-Side966160400 DIO 32_RM35 12V IO Low-Side966181000 DI40_RM35966180000 DIO40_RM35, 32dig.In. & 8xdig.Out 24V IO966170000 DIO 72_RM35 24V IO High-Side966170300 DIO 72_RM35 12V IO High-Side966170400 DIO 72_RM35 12V IO Low-Side980109000 Weidmüller BL IO-30-pol. with LED (not included in delivery)980109100 Weidmüller BL IO-30pol. without LED (not included in delivery)980109200 Weidmüller BL IO-10pol. with LED (not included in delivery)980109300 Weidmüller BL IO-10pol. without LED (not included in delivery)CAN-Interface Pin Pin assignment2 CAN L (low)3 CAN GND (ground)7 CAN H (high)1 56 91569HEX-switches module address Range AddressMinimum 01 HEX 1Maximum 7F HEX 127HEX-switches baud rate Range baud rate (kBit)0 101 202 503 1254 2505 5006 8007 1000Clamp block Pin Pin assignment+ nc1 Input 0 / Output 02 Input 1 / Output 13 Input 2 / Output 24 Input 3 / Output 35 Input 4 / Output 46 Input 5 / Output 57 Input 6 / Output 68 Input 7 / Output 7– GND 0VBlue clamp block can be bridged with 0V.Clamps have internal connectionRed clamp block can be bridged with 24V VCCClamps have internal connection0V can be bridged to 3rd blue clamp blockDigital inputs 0 – 7 with LED.24V VCC can be bridged to 2nd red clamp blockSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013 Remote IO-Modules CANPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- Tools18Overview of interfaces– 16 digital inputs– 16 digital outputs– 8 analogue inputs– 8 analogue outputs– 4 24-Bit encoder interfaces– 1 CAN-interfaceHousingThe compact housing is made of aluminum. It con-tains a top hat rail mount and a front cover with all interfaces for better overview in the control cabi-net. The technician will note the convenience while working at the bus cabling. Clamps and cablingThe Remote-IO series uses 3-wire cabling for direct connection to sensors and actors, supplying them with power. In order to reduce the danger of false-wire harnessing the 3-wire clamps are coloured. If you wish to see the status of each channel, we can deliver the modules with LED-clamps. Please bear in mind that those are suited for digital channels only.LEDs and switchesAll inputs and outputs can be monitored with the help of LEDs at the clamps. In addition to that, you can configure the baud rate and module address with HEX-switches at the front cover - easy and comfortable.Multi-IO Key Features – Compact aluminum housing with IP20 and an integrated top hat rail mount– Safety functions for a high process safety– Easy access to all interfaces– Own intelligence for complex CAN-networks – Clamps pluggable and lockable– Signal delay less than 200 µ-seconds– Galvanically isolated CAN-interface acc. to ISO 11898– Galvanically isolated inputs and outputsThe CANopen module Multi-IO is a powerful device for handling digital and analogue signals. It incorporates 56 channels of diffe-rent communication channels. The device possesses the shortest conversion times and a high process reliability. That makes it the best choice for continuous operation in complex machine net-works.RM 35 ModulesSignal processingBesides its inputs and outputs the Multi-IO offers a powerful micro-controller that handles data acqui-sition of sensors, control of actors and the proces-sing of any CAN-data.An important safety function is the Multi-IO‘s guar-ding capability which is fully integrated into the IO for network surveillance. Furthermore, there is a re-lay contact (changeover) as an additional safety measure. If there is an absence of guarding by the master registered, the module immediately goes into STOP-mode.CAN-InterfaceThe integrated CAN-interface is designed in accor-dance to DS301 and 401 for a flexible use in diffe-rent places and tasks in the CAN-bus network. All Sontheim CAN-interfaces comply to ISO11898.ProcessorThe CPU module can be extended. It is a IEC61131 programmable device, enabling you to adapt it to your level of process complexity. Power supplyThe DIO32 needs a power supply with 24V. Due to the polarity reversal protection the user is in no danger of damaging the module by reversed po-wer connection. Short surge peaks are also elimina-ted by an EMI wiring for the control section.Highside and Lowside switchAll digital outputs can be fitted with a Highside or Lowside switch. Being Highside, the outputs toggle the supply voltage to load. Being Lowside, they toggle to ground.LSS LowsideSwitchMicro-controller24 VLow sideGNDHSS HighsideSwitchMicro-controller24 VHigh sideGND191 Remote IO-ModulesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013Multi-IO Technical data HardwareDimensions (l × w × h) 241 mm × 120 mm × 48 mm Weight approx.: 800gStorage temperature -10 °C to 70 °COperating temperature 0 °C to 60 °CHumidity 90 % non-condensingVCC 24VDC ± 10 %Power consumption approx.: 500 mAClamp block Wires ø 0,25 to 1,5 mm² Operating status 1 × LED green for power supply (5V) 1 × LED green for operation mode (Run) 1 × LED red for error status (Err)Protection class IP 20Micro-controller Motorola MC9S12DP256BCAN-interface 1 × CAN-acc. to DIN ISO 11898, galv. isolatedCAN-Protocol DS 301 and 401Digital inputsNumber of inputs 16Type of switch Positive switching inputsPotential isolation OptocouplerStatus (at clamp) LED (green) for activated inputSwitching level „1“ +15.0V ... +28.8VSwitching level „0“ 0V ... +8,0VInput current 8 mASignal delay < 200 µsDigital outputsNumber of outputs 16Type of switch FET - Highside - SwitchPotential isolation OptocouplerOutput current Power supply approx. 0,3VStatus (at clamp) LED (green) for activated outputIout Max 1Afg 1 kHz Short circuit proof YesFree-wheeling diode YesSignal delay < 100µsAnalogue inputsNumber of inputs 8, galvanically isolated as a groupResolution 12 BitPotential isolation OptocouplerInput current –10V...+10VDCSample rate Up to 12 operating inputs: 1 KHzmore than 12 operating inputs: 500 HzAnalogue outputsNumber of outputs 8, galvanically isolated as a groupResolution 12 BitPotential isolation OptocouplerOutput current –10V...+10VDCIout Max 20 mAFilter circuit IntegratedEncoder inputsNumber of inputs 4 Level RS485 (A and B)Max. input frequency 300 kHzInput current 5 V (encoder supply)Iout Max 80 mA (encoder supply)Galvanic isolation OptocouplerOrdering informationArt.-No. Description966105000 Multi-IO_RM35 24V IO High-Side966105300 Multi-IO_RM35 12V IO High-Side966105400 Multi-IO_RM35 12V IO Low-Side980109000 Weidmüller BL IO-30-pol. with LED (not included in delivery)980109100 Weidmüller BL IO-30pol. without LED (not included in delivery)980109200 Weidmüller BL IO-10pol. with LED (not included in delivery)980109300 Weidmüller BL IO-10pol. without LED (not included in delivery)Encoder input Pin Pin assignment1 B2 A3 04 0 V5 Grounding6 5 V7 /A8 /09 /B1569HEX-switches baud rate Range baud rate (kBit)0 501 1252 2503 5004 1000Products of interestIndustrial PCs Page 64PowerCAN-cards Page 47CANopen Master Software Page 82Visual CANopen Page 83rt AIDiA Page 84CANexplorer 4 Page 100Clamp block Pin Pin assignment+ nc1 Input 0 / Output 02 Input 1 / Output 13 Input 2 / Output 24 Input 3 / Output 35 Input 4 / Output 46 Input 5 / Output 57 Input 6 / Output 68 Input 7 / Output 7– GND 0VCAN-Interface Pin Pin assignment2 CAN L (low)3 CAN GND (ground)7 CAN H (high)1 56 91569Blue clamp block can be bridged with 0V.Clamps have internal connectionRed clamp block can be bridged with 24V VCCClamps have internal connection0V can be bridged to 3rd blue clamp blockDigital inputs 0 – 7 with LED.24V VCC can be bridged to 2nd red clamp blockHEX-switches module address Range AddressMinimum 01 HEX 1Maximum 7F HEX 127Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013 Remote IO-Modules CANPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- Tools20OverviewRM 35 ModulesDigital and analogue remote IO Versions Technical data Hardware Multi-IO Multi-IO AI 16 AI16Dimensions (l × w × h) 241 mm × 120 mm × 48 mm Weight approx.: 800gStorage temperature -10 °C to 70 °COperating temperature 0 °C to 60 °CHumidity 90 % non-condensingVCC 24VDC ± 10 %Power consumption approx.: 500 mAClamp block Wires ø 0,25 to 1,5 mm² Operating status 1 × LED green for power supply (5V) 1 × LED green for operation mode (Run) 1 × LED red for error status (Err)Protection class IP 20Micro-controller Motorola MC9S12DP256BCAN-interface 1 × CAN-interface according to DIN ISO 11898, galv. isolatedCAN-Protocol DS 301 and 401Digital inputsNumber of inputs 16 -Type of switch Positive switching inputs -Potential isolation Optocoupler -Status (at clamp) LED (green) for activated input -Switching level „1“ +15.0V ... +28.8V -Switching level „0“ 0V ... +8,0V -Input current 8 mA -Signal delay < 200 µs -Digital outputsNumber of outputs 16 -Type of switch FET - Highside - Switch -Potential isolation Optocoupler -Output current Power supply – approx. 0,3V -Status (at clamp) LED (green) for activated output -Iout Max 1A - fg 1 kHz -Short circuit proof Yes -Free-wheeling diode Yes -Signal delay < 100µs -Analogue inputsNumber of inputs 8, galv. isolated as a group 16, galv. isolated as a groupResolution 12 BitPotential isolation OptocouplerInput current –10V...+10VDCSample rate Up to 12 operating inputs: 1 KHzmore than 12 operating inputs: 500 Hz211 Remote IO-ModulesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013Ordering informationArt.-No. Description966105000 Multi-IO_RM35 24V IO High-Side966105300 Multi-IO_RM35 12V IO High-Side966105400 Multi-IO_RM35 12V IO Low-Side966105600 Multi-IO_RM35 AI16 24V IO High-Side966105700 Multi-IO_RM35 AI16 12V IO High-Side966105800 Multi-IO_RM35 AI16 12V IO Low-Side966105500 AI16980109000 Weidmüller BL IO-30-pol. with LED (not included in delivery)980109100 Weidmüller BL IO-30pol. without LED (not included in delivery)980109200 Weidmüller BL IO-10pol. with LED (not included in delivery)980109300 Weidmüller BL IO-10pol. without LED (not included in delivery)Digital and analogue remote IO versions Technical dataAnalogue outputs Multi-IO Multi-IO AI16 AI16Number of outputs 8, galvanically isolated as a group - -Resolution 12 Bit - -Potential isolation Optocoupler - -Output current –10V...+10VDC - -Iout Max 20 mA - -Filter circuit Integrated - -Encoder inputsNumber of inputs 4 -Level RS485 (A and B) -Max. input frequency 300 kHz -Input current 5 V (encoder supply) -Iout Max 80 mA (encoder supply) -Galvanic isolation Optocoupler -HEX-switches baud rate Range baud rate (kBit)0 501 1252 2503 5004 1000Clamp block Pin Pin assignment+ nc1 Input 0 / Output 02 Input 1 / Output 13 Input 2 / Output 24 Input 3 / Output 35 Input 4 / Output 46 Input 5 / Output 57 Input 6 / Output 68 Input 7 / Output 7– GND 0VCAN-Interface Pin Pin assignment2 CAN L (low)3 CAN GND (ground)7 CAN H (high)1 56 91569Blue clamp block can be bridged with 0V.Clamps have internal connectionRed clamp block can be bridged with 24V VCCClamps have internal connection0V can be bridged to 3rd blue clamp blockDigital inputs 0 – 7 with LED.24V VCC can be bridged to 2nd red clamp blockHEX-switches module address Range AddressMinimum 01 HEX 1Maximum 7F HEX 127Products of interestIndustrial PCs Page 64PowerCAN-cards Page 47CANopen Master Software Page 82Visual CANopen Page 83rt AIDiA Page 84CANexplorer 4 Page 100Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013 Remote IO-Modules CANPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- Tools22Standard IOIAO 08Overview of interfaces– 8 analogue outputsHousingThe compact housing is made of aluminum. It con-tains a top hat rail mount and a front cover with all interfaces for better overview in the control cabi-net. The technician will note the convenience while working at the bus cabling. SwitchesYou can configure the baud rate and module address with HEX-switches at the front cover - easy and comfortable.Signal processingBesides its inputs and outputs the IAO08 offers a powerful micro-controller that handles data acqui-sition of sensors, control of actors and the proces-sing of any CAN-data.An important safety function is the IAO08‘s guar-ding capability which is fully integrated into the IO for network surveillance. Furthermore, there is a re-lay contact (changeover) as an additional safety measure. If there is an absence of guarding by the master registered, the module immediately goes into STOP-mode.CAN-InterfaceThe integrated CAN-interface is designed in accor-dance to DS301 and 401 for a flexible use in diffe-rent places and tasks in the CAN-bus network. All Sontheim CAN-interfaces comply to ISO11898.Key Features – Compact aluminum housing with IP20 and an integrated top hat rail mount– Safety functions for a high process safety– Easy access to all interfaces– Own intelligence for complex CAN-networks – Signal delay less than 400 µ-seconds– Galvanically isolated CAN-interface acc. to ISO 11898– Galvanically isolated inputs and outputsThe analogue output module IAO08 is a powerful device for for-warding analogue signals. The device possesses the shortest conversion times and a high process reliability. That makes it the best choice for continuous operation in complex machine net-works.231 Remote IO-ModulesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013Ordering informationArt.-No. Description966301000 IAO 08 - 8 × AnaOutAnalogue outputs Pin Pin assignment1 –2 –3 –4 ANAOUT5 ANAOUT6 ANAGND7 ANAGND8 –9 –10 GNDIAO 08 Technical data HardwareDimensions (l × w × h) 241 mm × 120 mm × 48 mm Weight approx.: 800gStorage temperature -10 °C to 70 °COperating temperature 0 °C to 60 °CHumidity 90 % non-condensingVCC 24VDC ± 10 %Power consumption approx.: 500 mAClamp block Wires ø 0,25 to 1,5 mm² Operating status 1 × LED green for power supply (5V) 1 × LED green for operation mode (Run) 1 × LED red for error status (Err)32 × LED green for activated inputProtection class IP 20Micro-controller Motorola Freescale, 16 BitCAN-interface 1 × CAN-interface acc. to DIN ISO 11898, galv. isolatedAnalogue outputsNumber of outputs 8Resolution 12 BitPotential isolation OptocouplerOutput current –10V...+10VDCIout Max 20 mAFilter circuit IntegratedCAN-interface Pin Pin assignment1 CAN H (high)2 CAN L (low)3 GND4 Grounding1 2 3 41569HEX-switches baud rate Range baud rate (kBit)0 501 1252 2503 5004 1000Products of interestIndustrial PCs Page 64PowerCAN-cards Page 47CANopen Master Software Page 82Visual CANopen Page 83rt AIDiA Page 84CANexplorer 4 Page 100Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013 Remote IO-Modules CANPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- Tools24RJ45 Pin Pin assignment1 -2 -3 -4 CAN-L (low)5 CAN-H (high)6 -7 CAN GND (ground)8 –18Overview of interfaces– 32 Digital inputsClamps and cablingA very important feature of the IDI32 in its different versions is the really sturdy way in which the con-nection of actors and sensors is handled. 24V, data and GND have separate connectors (3-wire-connec-tion). We use Phoenix clamps for simple and rugged connections. Every IO-block of the device is galvanically isolated and has its own power supply. Thus, all IDxx modules can be used in safety-rele-vant environments. An example for a typical appli-cation is the CAN-handling of emergency-stop cir-cuits like guard doors.CAN-interfaceTwo RJ45 connectors at the front cover facilitate the connection with other CAN-participants over ether-net patch cable. The IDI32 can also be used in a de-centralised CAN network.LEDs and switchesAll inputs and outputs can be monitored with the help of LEDs at the clamps. In addition to that, you can configure the baud rate and module address with HEX-switches at the front cover - easy and comfortable.Signal processingBesides its inputs and outputs the IDI32 offers a po-werful micro-controller that handles data acquisiti-on of sensors and the processing of any CAN-data.IDI32 Key Features – Compact aluminum housing with IP20 and an integrated top hat rail mount– Safety functions for a high process safety– Easy access to all interfaces– Own intelligence for complex CAN-networks – Signal delay less than 400 µ-seconds– Galvanically isolated CAN-interface acc. to ISO 11898– Galvanically isolated inputs and outputsIDI32 is a digital 32-channel 24V input module for the use in CAN networks. The device possesses the shortest conversion times and a high process reliability. That makes it the best choice for continuous operation in complex machine networks.Standard IOHEX-switches module address Range AddressMinimum 01 HEX 1Maximum 7F HEX 127HEX-switches baud rate Range baud rate (kBit)0 101 202 503 1254 2505 5006 8007 10009-pole Phoenix clamp Pin Pin assignmentTop connector 24V1 24 V2 Input 1 / ouput 13 Input 2 / ouput 24 Input 3 / ouput 35 Input 4 / ouput 46 Input 5 / ouput 57 Input 6 / ouput 68 Input 7 / ouput 79 Input 8 / ouput 8Bottom connector oV1 2 3 4 5 6 7 8 9251 Remote IO-ModulesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013Ordering informationArt.-No. DescriptionV966116000 IDI 32V966126000 IDO 32V966128000 IDIO 32IDxx Versions Technical dataHardware IDI32 IDO32 IDIO32Dimensions (l × w × h) 241 mm × 120 mm × 48 mmWeight 850 gProtection class IP 20, EMI according to CEStorage temperature -30 °C to 70 °COperating temperature 0 °C to 60 °CHumidity 90 % non-condensingPower supply 24 VDC ±20 %Pre-Operational mode 60 mA 60 mA 60 mAOperational mode 80 mA 70 mA 70 mAAll inputs/outputs active + LEDs 400 mA 470 mA 470 mAOperating status 1 × LED green for power supply (5V) 1 × LED green for operation mode (Run) 1 × LED red for error status (Err)32 × LED green for activated input1 × LED green for power supply (5V) 1 × LED green for operation mode (Run) 1 × LED red for error status (Err)32 × LED green for activated output1 × LED green for power supply (5V) 1 × LED green for operation mode (Run) 1 × LED red for error status (Err)16 × LED green for activated input16 × LED green for activated outputMicro-controller Motorola Freescale, 16 BitCAN Interface according to ISO 11898, galvanically isolated Connection via RJ45 connectors (bridged) CAN-Protocol DS 301 and 401Number of modules / bus 127Settings Module address via 2 HEX-switches Baud rate via HEX-switchClamps and cabling Connection with Weidmueller clamps clamp capacity 0,25 – 1,5 mm², 1-wire „e“ Fine-wired „f“ 0,25 – 1,5 mm², „f“ with conductor sleeve without plastic flange 0,25 – 1,5 mm²Wires 2-wire and 3-wire connection, dismantling 10 mmDigital inputsNumber of digital inputs 32 - 16Switching level „1“ +15,0 V to +28,8 V DC - +15,0 V to +28,8 V DCSwitching level „0“ 0,0 V to +8,0V DC - 0,0 V to +8,0V DCPotential isolation Optocoupler - OptocouplerInput current 11 mA - 11 mASample rate 2,5 kHz - 2,5 kHzSignal delay < 400 µs - < 400 µsDigital outputsNumber of outputs - 32 16Power supply - 24 VDC ±20 %Type of switch - FET-Highside-Power-SwitchPotential isolation - OptocouplerOutput current - 1 A (short-circuit proof)Overall power consumption - 8 AOverall power consumption with own supply for each block- 16 ASwitching frequency - 1 kHzFree-wheeling diode - YesSignal delay - < 100 µsProducts of interestIndustrial PCs Page 64PowerCAN-cards Page 47CANopen Master Software Page 82Visual CANopen Page 83rt AIDiA Page 84CANexplorer 4 Page 100Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013 Remote IO-Modules CANPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- Tools26Overview of interfaces– 16 digital inputs– 16 digital outputsHousing The compact housing is made for being in a control cabinet. It contains a top hat rail mount and a front cover with all interfaces for better overview in the control cabinet. The technician will note the conve-nience while working at the bus cabling.LEDs and switches All inputs and outputs can be monitored with the help of LEDs at the clamps. In addition to that, you can configure the baud rate and module address with HEX-switches at the front cover - easy and comfortable.Inputs and outputsDIO32-L is highly reliable most fail-proof due to op-tically isolated short-circuit protected inputs and outputs. It offers a wide input voltage range of 12 to 30VDC for the use in many different applications.Signal processingBesides its inputs and outputs the DIO32-L offers a powerful micro-controller that handles data acqui-sition of sensors, control of actors and the proces-sing of any CAN-data.An important safety function is the DIO‘s guarding capability which is fully integrated into the IO for network surveillance. If there is an absence of guar-ding by the master registered, the module immedi-ately goes into STOP-mode.CAN-InterfaceThe integrated CAN-interface is designed in accor-dance to DS301 and 401 for a flexible use in diffe-rent places and tasks in the CAN-bus network. All Sontheim CAN-interfaces comply to ISO11898.DIO 32-L Key Features – CANopen according to CiA Draft Standard DS 301 and DS 401– Short signal delay– short-circuit proof outputs– CAN baud rate up to 1Mbit– Compact dimensions– comfortable top hat rail mountingDIO32-L is a very low priced 24V CANopen IO module with 16 di-gital inputs and outputs each. The device possesses the shortest conversion times and a high process reliability. That makes it the best choice for continuous operation in complex machine net-works.Light modules271 Remote IO-ModulesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013Ordering informationArt.-No. DescriptionV965100000 DIO32-LDIO 32-L Technical Data HousingDimensions (l × w × h) 147 mm × 77 mm × 37 mmWeight 185 g with clamps, 155 g without clampsMounting Top hat railTemperature range Operating 0 °C to 60 °C extended temperature range available upon enquiry Storage –30 °C to 70 °CHumidity 90 %, non-condensingConformity to EMI guidelines EN 61000-6-4 and EN 61000-6-2 (industrial applications)Power Supply 12V DC to 30V DCPower consumption 30 mAOverall consumption with active IOs 350 mAOperating status 1 × LED green for operating mode (Run) 1 × LED red for error status (Err) 32× LED green for activated inputs / outputsCAN Interface acc. to ISO 11898, assignment acc. to DIN 41652 Connection via SubD9 plug male and female (bridged) CAN-Protocol DS 301 and 401Number of modules / bus 127Setting Module address via 2 DIP-switches Baud rate via HEX-switchCabling Rigid cables 0,20 – 2,5 mm², Flexible cables 0,20 – 2,5 mm²,Clamps Spring clampWires 2-wire connection with twin conductor sleeve, dismantling 10 mmDigital inputsNumber of inputs 16Switching level „1“ +8,0V to +30,0V DCSwitching level „0“ 0,0V to +4,0V DCPotential isolation OptocouplerInput current 3,0 / 6,5 mASample rate 2,5 kHzSignal delay < 100 µsDigital outputsNumber of outputs 16Power supply VB – 0,85 VV DCType of switch FET-Highside-Power-SwitchPotential isolation OptocouplerOutput current per channel 600 mAMax. output current 8 AProtective circuit Short-circuit and overload protectionSwitching frequency 1 kHzFree-wheeling diode YesSignal delay < 100 µs Clamp block Pin Name Pin assignment1 E 1.0 Digtal Input / Output 1.02 E 1.1 Digtal Input / Output 1.13 E 1.2 Digtal Input / Output 1.24 E 1.3 Digtal Input / Output 1.35 E 1.4 Digtal Input / Output 1.46 E 1.5 Digtal Input / Output 1.57 E 1.6 Digtal Input / Output 1.68 E 1.7 Digtal Input / Output 1.712345678CAN-interface Pin Pin assignment2 CAN L (low)3 CAN GND (ground)7 CAN H (high)1 56 91569Dip- switches module address Range AddressMinimum 01 HEX 1Maximum 7F HEX 127Dip- switches baud rate Range baud rate0 501 1253 2504 5005 1000Products of interestIndustrial PCs Page 64PowerCAN-cards Page 47CANopen Master Software Page 82Visual CANopen Page 83rt AIDiA Page 84CANexplorer 4 Page 100Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013 Remote IO-Modules CANPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- Tools28OverviewRM 35 ModulesLight-IO versions Technical dataHardware DIO32-L embedded IO 32DIO 8AI embedded IO 8AI 8AODimensions (l × w × h) 147 mm × 77 mm × 37 mm 166 mm × 72 mm × 37 mm 147 mm × 77 mm × 37 mmWeight 155 g without clamps 102 g without clampsMounting Top hat railTemperature range Operating 0 °C to 60 °C extended temperature range available upon enquiry Storage –30 °C to 70 °COperating 0 °C to 50 °C extended temperature range available upon enquiry Storage –20 °C to 70 °CHumidity 90 %, non-condensingConformity to EMI guidelines EN 61000-6-4 and EN 61000-6-2 (industrial applications)Power Supply 12V DC bis 30V DC 12V +/-20% und 24V +/-20%Power consumption 30 mA350 mA (alle IOs + LEDs aktiv)90 mA220 mA (alle IOs + LEDs aktiv)Operating status 1 × LED green for operating mode (Run) 1 × LED red for error status (Err) 32× LED green for activated inputs / outputs1 × LED green for operating mode (Run) 1 × LED red for error status (Err)1 × LED green for power supply 32× LED green for activated inputs / outputs1 × LED green for operating mode (Run) 1 × LED red for error status (Err)1 × LED green for power supplyCAN Interface acc. to ISO 11898, assignment acc. to DIN 41652 Connection via SubD9 plug male and female (bridged) CAN-Protocol DS 301 and 401Number of modules / bus 127Setting Module address via 2 DIP-switches Baud rate via HEX-switchCabling Clamp range 0.25 – 1.5 mm²,single-wire „e“Clamps Spring clampWires 2-wire connection with twin conductor sleeve, dismantling 10 mmSingle-wire connection,dismantling 10 mmDigital inputsNumber of inputs 16 0 - 32, configurable in blocks of 8 each -Switching level „1“ +8,0V to +30,0V DC +11.0V to +28.8V DC -Switching level „0“ 0,0V to +4,0V DC 0.0V to +5.0V DC -Potential isolation Capacitive coupler -Input current 3,0 / 6,5 mA 4 mA -Sample rate 2,5 kHz 1 kHz -Signal delay < 100 µs -Digital outputsNumber of outputs 16 0-32, configurable in blocks of 8 each -Minimum output power supply VB - 0,85 V DC VB - 0,16V DC -Type of switch FET - Highside - Switch -Potential isolation Capacitive coupler -Output current per channel 600 mA 500 mA -Max. output current 8 A 16 A - Protective circuit Short-circuit and overload protection Short-circuit and overload protection -Switching frequency Yes -Free-wheeling diode Yes -Signal delay < 100µs -291 Remote IO-ModulesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013Light-IO versions Technical dataAnalogue inputs DIO32-L embedded IO 32DIO 8AI embedded IO 8AI 8AONumber of inputs - 8Resolution - 12 BitInput current - 0-10V DCPotential isolation - Capacitive couplerSample rate - 1 kHz 1 kHzAnalogue outputsNumber of outputs - - 8Resolution - - 12 BitOutput current - - 0-10V DCPotential isolation - - Capacitive couplerSample rate - - 250 mA per outputModule address embedded IOs Range AddressMinimum 01 HEX 1Maximum 7F HEX 127Baud rate embedded IOs Range Baud rate (kBit)0 501 1253 2504 5005 1000Ordering informationenArt.-No. DescriptionV965100000 DIO32-LV930250300 embedded IO 32xDI/O, 8xAIV930250400 embedded IO 8xAI, 8xAOClamp block Pin Name Pin assignment1 E 1.0 Digtal Input / Output 1.02 E 1.1 Digtal Input / Output 1.13 E 1.2 Digtal Input / Output 1.24 E 1.3 Digtal Input / Output 1.35 E 1.4 Digtal Input / Output 1.46 E 1.5 Digtal Input / Output 1.57 E 1.6 Digtal Input / Output 1.68 E 1.7 Digtal Input / Output 1.712345678CAN-interface Pin Pin assignment2 CAN L (low)3 CAN GND (ground)7 CAN H (high)1 56 91569Module address DIO32-L Range AddressMinimum 01 HEX 1Maximum 7F HEX 127Baud rate DIO32-L Range baud rate0 501 1253 2504 5005 1000Top hat rail mounting Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013 Remote IO-Modules CANPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- Tools30Housing The compact housing is made for being in a control cabinet. It contains a top hat rail mount and a front cover with all interfaces for better overview in the control cabinet. The technician will note the conve-nience while working at the bus cabling.Power supplyPhase L1 is only looped in. L2 and L3 are used for controlling the consumers. There is a current measurement integrated that enables a monitoring of each relay. It is build in 2 blocks with 4 relais each.RelaisA key feature of the relay module is its high process reliability. Its RP1 is a semiconductor relay for em-bedded board assembly with 3 regulated control currents for handling its consumers. Major advan-tages are both a high surge current and interfe-rence resistivity while switching AC loads.LEDs and switchesSeveral status LEDs allow to visualise different ope-rating modes and warning messages from its safety functions like heartbeat telegrams. Configuration of the module address and baud rate can be done via HEX switches and braze jumpers. The relay mo-dule is turned to 250 Kbit as a standard.Signal processingThere is a powerful ARM7 micro-controller on the module for controlling the relais and the CAN pro-tocol. Additionally, heartbeat is integrated into the device. CAN-InterfaceThe integrated CAN-interface is designed in accor-dance to DS301 and 401 for a flexible use in diffe-rent places and tasks in the CAN-bus network. All Sontheim CAN-interfaces comply to ISO11898.Relay module Key Features – Control of up to 8 high voltage relays for e.g. heating cartridges– Safety functions – Compact dimensions– Top hat rail mounting– Attractive price-performance ratioThe relay module is a module for controlling up to 8 high vol-tage relais with 400V for e.g. heating cartridges. Its housing is designed for saving costs while being mounted in a control ca-binet. The device possesses the shortest conversion times and a high process reliability. That makes it the best choice for conti-nuous operation in complex machine networks.Light modules311 Remote IO-ModulesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013Ordering informationArt.-No. DescriptionV966305100 RM-Relay modulRelay module Technical dataHardware Dimensions (l × w × h) 285 mm × 77 mm × 37 mmWeight 185 g with clamps155 g without clampsAssembly Top hat railTemperature range Operating 0 °C to 60 °C extended range available upon enquiry Storage –30 °C to 70 °CHumidity 90 %, non-condensingConformity to EMI guidelines EN 61000-6-4 and EN 61000-6-2 (industrial applications)Power supply 12V DC to 30V DCOperating status 1 × LED green for operating mode (Run) 1 × LED red for error status (Err) 1 × LED green for power supplyMicro-controller ARM 7-basedCAN Interface according to ISO 11898 Connection via RJ45 connectorSettings Module address with 2 HEX-switches Baud rate via braze jumpersRelay dataLoad voltage 2 – 530 VACPeak off-state voltage 1000 VInput load circuit 4 kVACRated frequency range 45 – 65 HzPower factor > 0,5Zero potential for power on < 10 VCertificates UL, cUL, VDECE yes RJ45 Pin Pin assignment1 –2 –3 –4 CAN L (low)5 CAN H (high)6 –7 CAN GND (ground)8 –18Products of interestRM35 standard and light-modules Page 14Industrial PCs Page 64PowerCAN-cards Page 47CANopen Master Software Page 82Visual CANopen Page 83CANexplorer 4 Page 100Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013 Remote IO-Modules CANPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- Tools32Housing The compact housing is made for being in a control cabinet. It contains a top hat rail mount and a front cover with all interfaces for better overview in the control cabinet. The technician will note the conve-nience while working at the bus cabling.LEDs and switchesAll inputs and outputs can be monitored with the help of LEDs. In addition to that, you can configure the baud rate of up to 1 MBit and module address with DIP-switches at the front cover. An additional DIP-switch is meant for switching between 4-wire and 2-wire.MeasuringThe data is collected with 4 (4-wire) or 8 (2-wire) sensors. You can choose between PT100 and PT1000 sensors and set the measurement speed to slow-mode with 100 ms or quick mode with 10ms per channel and cycle.Signal processingA STAR 12 micro-controller handles the sensors and the CAN-protocol. TM-PT is also suited for control tasks via PWM/IO-interface.CAN-InterfaceThe integrated CAN-interface is designed in accor-dance to DS301 and 401 for a flexible use in diffe-rent places and tasks in the CAN-bus network. All Sontheim CAN-interfaces comply to ISO11898.TM-PT100/ 1000-LKey Features – CANopen acc. to CiA Draft Standard DS 301 and DS 401– CAN baud rate up to 1Mbit– Compact dimensions– Easy top hat rail mounting– Free choice of cabling (4-wire / 2-wire) and sensors (PT100 / PT1000)– Up to 8 sensors per moduleTemperatures can easily be measured with the TM-PT100/1000-L with up to 8 sensors. It contains possibilities for 4-wire- and 2-wire-technologie and thus provides a great amount of indus-trial-suitedness. Light modules331 Remote IO-ModulesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013Ordering informationArt.-No. DescriptionV965101000 TM-PT100/1000LProducts of interestRM35 standard and light-modules Page 14Industrial PCs Page 64PowerCAN-cards Page 47CANopen Master Software Page 82Visual CANopen Page 83CANexplorer 4 Page 100TM-PT100/1000-L Technical data HardwareDimensions (l × w × h) 137 mm × 77 mm × 37 mmWeight 140 g without clampsAssembly Top hat railTemperature range Operating 0 °C to 60 °C extended temperature range available upon enquiryStorage –30 °C to 70 °CHumidity 90 %, non-condensingConformity to EMI guidelines EN 61000-6-4 and EN 61000-6-2 (industrial applications)Power supply 12V DC to 30V DCPower consumption 30mAOverall consumption with active IOs, LEDs350mAOperating status 1 × LED green for operating mode (Run) 1 × LED red for error status (Err) 1 × LED green for power supplyCAN Interface acc. to ISO 11898, assignment acc. to DIN 41652 Connection via SubD9 plug male and female (bridged) CAN-Protocol DS 301 and 401Number of modules / bus 127Settings Module address via 2 DIP-switches Baud rate via DIP-switch Sensor via DIP-Switch Wire technology via DIP-SwitchCabling Rigid cables 0,20 – 1,50 mm² Flexible cables 0,20 – 1,50 mm²Clamps Spring clamps and gold contactsConnection, wire technology 4-wire or 2-wire Clamp block Pin Name Pin assignment1 E 1.0 Sensor 12 E 1.1 Sensor 23 E 1.2 Sensor 34 E 1.3 Sensor 45 E 1.4 Sensor 56 E 1.5 Sensor 67 E 1.6 Sensor 78 E 1.7 Sensor 812345678CAN-interface Pin Pin assignment2 CAN L (low)3 CAN GND (ground)7 CAN H (high)1 56 91569Dip-switches module address Range AddressMinimum 01 HEX 1Maximum 7F HEX 127Dip-switches baud rate Range baud rate (kBit)0 501 1253 2504 5005 1000Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013 Remote IO-Modules CANPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- Tools34CCCN-HC12 CANopen ControllerSignal processingThe micro-controller is a 16 Bit Philips PCA 82C251 for handling actors, sensors and the CAN-protocol. Inputs and outputsThe small board contains 24 output and 16 input lanes. You will benefit from a low energy consump-tion and an attractive pricing while there are still possibilities for using it even in tough environments with high temperatures of –20 °C to 85 °C. Alterna-tively, there is also a version with 32 outputs and 8 inputs available.CAN-InterfaceThe integrated CAN-interface is designed in accor-dance to DS301 and 401 for a flexible use in diffe-rent places and tasks in the CAN-bus network. All Sontheim CAN-interfaces comply to ISO11898.StandardsTake advantage of the implemented DS 301 and DS 401 with the following features:– 1 receive-PDO– 1 transmit-PDO– Standard SDO-interface– Node guarding– Emergency messages– Minimum boot-up– Asynchronous transmit of PDOs – Transmitting of PDOs upon enquiry (only for inputs)Key Features – Comprehensive CAN controller – Galvanic isolated interface according to ISO 11898 – Software complies to CiA Draft Standards DS 301 Version 4.0 and DS 401 Version 2.0– Traceability for watchdog and reset informationCCCN-HC12 Technical data Hardware Dimensions (l × w) 49 mm × 82 mmWeight approx. 50 gPower supply 5VAssembly Top hat railTemperature range -20 °C to +85 °CHumidity 20% to 90% non-condensingCAN-interface 1 × CAN-interface acc. to DIN ISO 11898, galvanically isolatedCAN-Protocol DS 301 and 401InterfacesInput lines 16Output lines 24, TTL-compatibleIO-ToolsWith its strong Philips micro-controller and the fully implemen-ted CAN-interface the CCCN-HC12 CANopen controller is a small but powerful controller for CANopen devices. Key advantages of the embedded controller board are a support of several CiA standards and an attractive price-performance ratio. It can serve as a top-up module for upgrading other devices or handle any sensor interface task.Ordering informationArt.-No. DescriptionV930255000 CCCN-HC12 CANOpen controllerV930257000 CCCN03 CANOpen controller (8 In / 32 Out)Products of interestCANexplorer 4 Page 100Rt AIDiA Page 84 Use-cases– Specialised IO-modules– CANopen-interface for HMIs– Interface for sensor and measurement setups– Specialised interface for measurement and PLC tasks351 Remote IO-ModulesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013COK CANopen node Technical data CAN-interface Acc. to ISO11898 without galvanic isolation, Connection via socketsNumber of modules / bus 127Settings Module address via DIP-Switch SW1, baud rate via DIP-Switch SW2Connection 2x 66-pole socket, grid dimension 2mmDigital inputs up to 80 (16 configurable as DO)Switching level „1“ +2,75 bis +5,25 V DCSwitching level „0“ 0,0 bis +0,8V DCInput current < 0,25 mASwitching frequency (Fg) 2,5 kHzSignal delay < 100 µsDigital outputs 32 standardOutput current < 15 mASwitching frequency 1 kHzSignal delay < 100 µsAnalogue inputs 8Measurement range 0,0 to 10,0 V DCInput current < 2,75 mASwitching frequency (Fg) 1 kHzSignal delay < 100Power supply 5 VDC +/- 5%Power consumption 100 mADimensions 80 x 70 x 3mm (without sockets)Operating temperature 0 to 60°CStorage temperature -10 to 70°COrdering informationArt.-No. DescriptionV930252010 COK (CANopen controller)Products of interestPowerCAN-cards Page 47Industrial PCs Page 64CANexplorer 4 Page 100COKCANopen-nodeOverview of interfaces.There are overall 80 digital inputs, 32 digital out-puts and 8 additional analogue inputs available. The controller‘s CAN-interface allows a decentrali-sed deployment in any CAN-environment.Key Features – CANopen Modul acc. to CIA DS 301 and 401– Quick inputs and outputs, minimum signal delay– Additional analogue inputs with 10 Bit resolution– CAN baud rate up to 1 MBit– Very compact dimensionsDespite its small dimensions the COK provides 120 digital and analogue inputs and outputs as well as a CAN-interface. The nu-merous channels and a simple gripping of signals make the board a perfect piggy-back solution for IO-tasks in CAN-bus net-works.Dip-switches baud rate Range baud rate (kBit)0010b 500011b 1250100b 2500101b 5000111b 1000Use-cases– Specialised IO-modules– CANopen-interface for HMIs– Interface for sensor and measurement setups– Specialised interface for measurement and PLC tasksSignal processingThe micro-controller is a 16 Bit Freescale ColdFire for handling ac-tors, sensors and the CAN-protocol. CAN-InterfaceThe integrated CAN-interface is designed in accordance to DS301 and 401 for a flexible use in different places and tasks in the CAN-bus network. All Sontheim CAN-interfaces comply to ISO11898.Dip-switches module address Range AddressMinimum 01 HEX 1Maximum 7F HEX 127Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013 Remote IO-Modules CANPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- Tools36IO-ToolsCAN-RS422MultiplexerCAN-RS422 Technical data Hardware Dimensions 241 mm × 120 mm × 48 mmHousing Aluminum case, IP20Power supply 24 VDC via 3-pole Phoenix clampAssembly TS35 Top hat railTemperature range Operating: 0 °C to 70 °CHumidity 10% to 90% non-condensingRS232-interface Connection via SubD9 plugNumber of digital inputs 10Number of digital outputs 1Maximum baud rate 500kHzSwitch dataPower supply 5VInput level +/- 5VVIH 2VVIL 0,8VIOH –440µAIOL 8mAOrdering informationArt.-No. DescriptionV930890000 CAN-RS422 MultiplexerProducts of interestPowerCAN-cards Page 47Industrial PCs Page 64Input / output Pin Pin assignment1 A2 B5 0 V6 /A7 /B9 24 V1 56 915699-pole Phoenix clamp Pin Pin assignment1 Select 12 Select 23 Select 34 Select 45 Select 56 Select 67 Select 78 Select 89 Select 91 2 3 4 5 6 7 8 93-pole Phoenix clamp Pin Pin assignment1 Select 102 0 V3 0 V1 2 3Housing The compact aluminum housing contains a top hat rail mount and a front cover with all interfaces for better overview in the control cabinet. The techni-cian will note the convenience while working at the bus cabling.LEDs and switchesBesides several LEDs for the operating states there are 2 LEDs each for the status of any input. Signals are being grapped with a 9-pole and a 3-pole Phoe-nix clamp.Overview of interfacesAll inputs and outputs use RS422. SubD9 plugs are used for grabbing any signals. Key Features – 10 input channels for encoders– 24V DC power supply with 3-pole Phoenix clamp– Top hat rail assemblyCAN-RS422 Multiplexer is a 24V selection unit of up to 10 incre-mental encoders. It is made for realising switching states of 10 encoders to a single output.371 Remote IO-ModulesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013CAN-RS232 Interface Converter Technical data Hardware Dimensions 187 mm × 120 mm × 60 mmHousing Aluminum case, IP20Power supply 24 VDC via 3-pole Phoenix clampAssembly TS35 Top hat railTemperature range Operating: 0 °C to 70 °CHumidity 10% to 90% non-condensingMicro-controller Motorola Freescale, 16 BitCAN Interface acc. to ISO 11898 galvanically isolated, pin assignment acc. to DIN 41652COM SubD9 maleRS232 SubD9 femaleOrdering informationArt.-No. DescriptionV930882000 CAN-RS232 Interface ConverterProducts of interestPowerCAN-cards Page 47Industrial PCs Page 64IGI16 Page 38CANexplorer 4 Page 100RS232 Pin Pin assignment1 –2 RxD3 TxD4 –5 GND6 –7 –8 –9 –1 56 9CAN-interface Pin Pin assignment1 CAN H (high)2 CAN L (low)3 Erde1 2 3CAN-RS232Interface-ConverterHousing The compact housing is made for being in a control cabinet. It contains a top hat rail mount and a front cover with all interfaces for better overview in the control cabinet. The technician will note the conve-nience while working at the bus cabling.Signal processingBesides its inputs and outputs the Multi-IO offers a powerful micro-controller that handles data acqui-sition of sensors, control of actors and the proces-sing of any CAN-data.CAN-InterfaceThe integrated CAN-interface is designed in accor-dance to DS301 and 401 for a flexible use in diffe-rent places and tasks in the CAN-bus network. All Sontheim CAN-interfaces comply to ISO11898.Key Features – Up to 4 RS232 interfaces with SubD9– Baud rate and module address can be set via HEX-switch– Module is built in accordance to CANopen specification– Status LED for module status, CAN and every RS232 channel with Rx and Tx displayIf you have all serial interfaces being occupied, you can rely on the CAN-RS232 interface converter. It is a 24V extension module for any desktop or industrial PC that provides another 4 RS232 channels according to CANopen with SubD9 plugs.HEX-switches baud rate Range baud rate (kBit)0 101 202 503 1254 2505 5006 1000Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013 Remote IO-Modules CANPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- Tools38IGI 16Housing The compact aluminum housing contains a top hat rail mount and a front cover with all interfaces for better overview in the control cabinet. The techni-cian will note the convenience while working at the bus cabling.Incremental encoderOverall, the IGI has 16 incremental encoder inter-faces. 5 of them are directly connected to counters. The sixth can be switched to D3 to D13. Inc A and B possess a resolution of 32 Bit. All others work with a standard 16 Bit resolution. Each encoder uses an impulse quadruplication for 20,000 impulses at 5,000 steps per turn.LEDs and switchesAll inputs can be monitored with the help of LEDs at the clamps. In addition to that, you can configure the baud rate with a HEX-switch at the front cover - easy and comfortable.Signal processingBesides its inputs the IGI16 offers a powerful micro-controller that handles the data acquisition of sen-sors and the processing of any CAN-data.CAN-InterfaceThe integrated CAN-interface is designed in accor-dance to DS301 and 401 for a flexible use in diffe-rent places and tasks in the CAN-bus network. All Sontheim CAN-interfaces comply to ISO11898.Key Features – 16 incremental encoders with up to 32 Bit resolution– Baud rate and module address can be set via HEX-switch– Module is built in accordance to CANopen specificationIncremental Encoder InterfacesIGI16 is designed for capturing positioning data according to CiA specification for CAN networks. The device possesses the shor-test conversion times and a high process reliability. That makes it the best choice for continuous operation in complex machine networks.391 Remote IO-ModulesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013Ordering informationArt.-No. DescriptionV966302000 IGI - Incremental Encoder InterfaceProducts of interestPowerCAN-cards Page 47Industrial PCs Page 64CANexplorer 4 Page 100IGI 16 Technical data Hardware Dimensions 241 mm × 120 mm × 48 mmWeight 800 gProtection class IP 20, EMI requirements acc. to CEOperating conditions (humidity 90%, non-condensing)Oerating 0 °C to 60 °C Storage –30 °C to 70 °CPower supply 24 VDC ±20%Settings Baud rate via HEX-switchConnection SubD9 femaleMicro-controller Motorola Freescale, 16 BitCAN Interface acc. to ISO 11898 galvanically isolatedConnection via 4-pole Phoenix clamp or RJ45 plugInputsNumber of inputs 16 × for incremental encodersCounter size Inc A: 32 Bit Inc B: 32 Bit Inc C: 16 Bit Inc D1: 16 Bit Inc D2: 16 Bit Inc D3 to D13: 16 Bit multiplexed Error mode ErrorFrame every 60 ms at watchdog eventOperating status LEDs (red) for short-circuit at Inc-side LEDs (green) for multiplex input RUN-LED (green) for reception of identifier ERROR-LED (red) for watchdog error 24V-LED (green) for power supplyIncremental encoder Pin Pin assignment1 GND2 /B3 GND4 /A5 24 V6 24 V7 GND8 B9 A1569CAN-interface Pin Pin assignment1 CAN H (high)2 CAN L (low)3 GND4 Erde1 2 3 4HEX-switches baud rate Range baud rate (kBit)0 101 202 503 1254 2505 5006 1000Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013Remote IO-Modules EtherCATPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- Tools40EC-DIO32Housing The compact aluminum housing contains a top hat rail mount and a front cover with all interfaces for better overview in the control cabinet. The techni-cian will note the convenience while working at the bus cabling.CablingAll sensors and actors can be connected directly to the module. There are connectors for 8 data lines, power supply and 0V for each of the 4 blocks on the module, making the cbaling very sturdy and re-sistant to shock and vibration. Every IO-block is gal-vanically isolated and obtains an own power sup-ply. Thus, you can even use the EC-DIO32 for safety-relevant applications like emergency-stop circuits for guard-doors. Fieldbus-interfacesOur latest IO-module provides 2 RJ45 connectors for EtherCAT and CAN as an easy possibility for con-necting other devices via ethernet patch cable. With its multi-fieldbus detection and the two con-nectors the module can be used in different places and tasks in the CAN-bus network. SignalprocessingDue to the configuration of each block as a digital input, digital output or analogue input there are many areas of deployment. You can choose by your individual number and type of IOs about the con-figuration of the module, saving costs and cabling. It is even possible to address every block on its own.Micro-controllerBesides its inputs and outputs the EC-DIO32 offers a powerful micro-controller that handles data acqui-sition of sensors, control of actors and the process-ing of any CAN and EtherCAT-data. An important safety function is the guarding capability which is fully integrated into the IO for network surveillance. Furthermore, there is a relay contact (changeover) as an additional safety measure. If there is an ab-sence of guarding by the master registered, the module immediately goes into STOP-mode.Diagnostic featuresAnalogue measurement of ower supply at the blocks and single channels as well as a digital monitoring of outputs are implemented in the de-vice.Key Features – Configurable inputs and outputs– Can be used in CAN and EtherCAT networks– Power supply of each IO block– Compact aluminum housing with IP20 and top hat rail– Safety functions for process reliability– Easy access to all interfaces– Signal delay of less than 400 µ-seconds– Analogue and digital diagnosticsWith its 32 configurable channels the EC-DIO32 you can deploy it in numerous and changing applications. You are also free to use ether CAN or EtherCAT - the module will recognise the different fieldbusses automatically. The device possesses the shortest conversion times and a high process reliability. That makes it the best choice for continuous operation in complex machine net-works.Standard modules411 Remote IO-ModulesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013Ordering informationArt.-No. DescriptionV966210000 EC-DIO32EC-DIO32 Technical data Hardware Dimensions (l × w × h) 241 mm × 120 mm × 48 mmWeight 850 gIP-class IP 20, EMI according to CEStorage temperature -30 °C to 70 °COperating temperature 0 °C to 60 °CHumidity 90 % non-condensingNumber of digital inputs Blocks (8 channels) can be configured (max. 32)Number of digital outputs Blocks (8 channels) can be configured (max. 32)Power supply 24 VDC ±20 %Pre-Operational Mode 95 mAOperational Mode 110 mAOverall power consumption incl. IOs, LEDs500 mAOperating status 1 × LED green for power supply (5V) 1 × LED green for operation mode (Run) 1 × LED red for error status (Err) 32 × LED green for active IOMicro-controller Motorola Freescale, 16 BitClamps and cabling 2-wire, 3-wire connection Digital inputsSwitching level „1“ +15,0V to +28,8V DCSwitching level „0“ 0,0V to +8,0V DCPotential isolation OptocouplerInput current 11 mASample rate (Fg) 2,5 kHzSignal delay < 400 µsDigital outputsPower supply 24 VDC ±20 %Typ of switch FET-Highside-Power-SwitchPotential isolation OptocouplerOutput current 1 A (short-circuit proof)Overall power supply of module 8 AOverall power supply with supply for each block16 AFree-wheeling diode YesSignal delay < 100 µsRelay contact (when module active) 1 × UM / 1ASwitching level „1“ +15.0V – +28.8V DCRJ45 (Ethernet-connector) Pin Pin assignment1 LAN/EtherCAT_TX+2 LAN/EtherCAT_TX–3 LAN/EtherCAT_RX+4 CAN L (low) (optional)5 CAN H (high) (optional)6 LAN/EtherCAT_RX–7 CAN GND (ground) (optional)8 –18RJ45 Pin Pin assignment1 –2 –3 –4 CAN L (low)5 CAN H (high)6 –7 CAN GND (ground)8 –18HEX-switches module address (1. Switch-block)Range AddressMinimum 01 HEX 1Maximum 7F HEX 127HEX-switches baud rate (2. Switch-block)Range baud rate (kBit)0 101 252 503 1254 2505 5006 8007 1000Products of interest RM35 standard- and light-modules Page 14Industrial PCs Page 64PowerCAN-PCIs Page 47CANopen Master Software Page 82Visual CANopen Page 83CANexplorer 4 Page 100Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013Remote IO-Modules EtherCATPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- Tools42VC105Additional current settingsThe maximum current can be configured and saved as a basis value in order to avoid miscalculations. It is also possible to cut out the minimum current for overcoming the valve resistance. There is dithering implemented that keeps the valves from being stuck. The dither frequency and its amplitude can be changed manually.SafetyAs far as valves and their use in different industries like shipbuilding but also pharmaceutical purposes is concerned, safety is a very important issue. VC105 supports different safety measures in order to guar-antee the upmost process reliability. On the soft-ware side it contains an excess-current release. However, VC105 also supports emergency-stop fea-tures in case of a lack of bus communication or a fault within a valve.Key Features – Compact aluminum housing with IP20 and top hat rail– Safety functions for process reliability– Own intelligence for autonomous operation and data handling– Free configuration and memorising operation dataProducts of interest RM35 standard and light-modules Page 14Industrial PCs Page 64PowerCAN-cards Page 47Motion ControllersVC105 is a controlling device for up to 4 valves with several safe-ty functions and a high user-friendliness. An integrated logic module automatically sets and saves all relevant operation data. The valves are all current-controlled, the output stage provides a maximum of 5A.Ordering informationArt.-No. DescriptionV966280000 VC105 CANopen (CoE, CANopen over EtherCAT)VC105 Technical data Hardware Dimensions 241 mm × 120 mm × 48 mmHousing Aluminum case with IP20Weight approx.: 800gTemperature range Operation: 0 °C to 60 °CStorage: –10 °C to 70 °CHumidity 90 % non-condensingPower supply 24V DCFieldbus EtherCATMicro-controller Philips Arm 7Power supply of valves separately, 24V DC to max. 5AOperating status 1 × LED VCC RUN ERRORDisplay 2 lines with 16 characters eachMenu Current parameter, contrast, module status, configurable address, status of fuses, safety shutdown9-pole Phoenix clamp Pin Pin assignment1 24V (supply)2 0V (supply)3 24V (Encoder)4 In (Encoder)5 0V (Encoder)6 A1 (Mag 1)7 A2 (Mag 1)8 B1 (Mag 2)9 B2 (Mag 2)1 2 3 4 5 6 7 8 9RJ45 (Ethernet connector) Pin Pin assignment1 TX+2 TX–3 RX+4 –5 –6 RX–7 –8 –18431 Remote IO-ModulesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013MC105 Key Features – Compact aluminum housing with IP20 and top hat rail– Safety functions for process reliability– Own intelligence for autonomous operation and data handling– Free configuration and memorising operation dataMC105 Technical data Hardware Dimensions 241 mm × 120 mm × 48 mmHousing Aluminum case with IP20Weight approx.: 800gTemperature range Operation: 0 °C to 60 °CStorage: –10 °C to 70 °CHumidity 90 % non-condensingPower supply 24V DCFieldbus EtherCATMicro-controller Philips Arm 7Power supply of valves separately, 24V DC to max. 5ALEDs VCC RUNERRORDisplay 2 lines with 16 characters eachProducts of interestRM35 standard and light-modules Seite 14Industrial PCs Seite 64PowerCAN-cards Seite 47MC105 is a motion controller for up to 4 DC motors. Similar to the VC105, it has various possibilities for configuration, safety functions and a high user-friendliness. An integrated logic mod-ule automatically sets and saves all relevant operation data. The motors are all current-controlled. It is possible to handle 24V DC motors with up to 5A via incremental encoder with a resolution of up to 12 Bit. Ordering informationArt.-No. DescriptionV966295000 MC105-4 EtherCATAdditional current settingsThe maximum current can be configured and saved as a basis value in order to avoid miscalculations.The integrated emergency-stop function is activa-ted as soon as it registers a lack of bus communica-tion.RJ45 (Ethernet connector) Pin Pin assignment1 TX+2 TX–3 RX+4 –5 –6 RX–7 –8 –189-pole Phoenix clamp Pin Pin assignment1 24V (supply)2 0V (supply)3 24V (Encoder)4 0V (Encoder)5 A (Encoder)6 B (Encoder)7 0 V (Encoder)8 + (Motor)9 – (Motor)1 2 3 4 5 6 7 8 9Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©20134402| PC Interfaces Our interfaces between CAN network and PC / laptop Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu ·www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201345Remote IO-ModulesPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201346Ordering information Art.-No. DescriptionV930177000 CAN -As 2 (PCMCIA CANCard+Interface Dongle)V930177100 CAN-As 2 (PCMCIA CANCard)V930177200 CAN-As 2 Interface-DongleCAN-As 2 Technical dataHardware Type of interface PCMCIA Type IIPower supply 5 VMaximum power consumption 300 mAOperating temperature 0 °C to 70 °CHumidity 20 % to 90 % non-condensingPCB 6 layerMemory 128 KB RAM 256 KB Flash 2 × FIFO with 1024 Bytes each (no data lossMicro-controller Intel i386ex, 32 BitCAN-Controller 82527 Full-CAN-Controller from IntelCAN-Protocol 2.0A resp. 2.0A and 2.0BCAN-driver 82CAN-interface 2 × acc. to ISO 11898, galvanically isolated, connection via 2 × 9-pole SubD plug male & female IO-Address range 5 Bytes, automatically allocatedInterrupt IRQ automatically allocatedMaximum data transfer rate 1 MBit/sec at 90 % bus loadSoftware supportDriver Windows 3.x to XPCompatibility Sontheim Multi-Thread API software interfaceAdditional software C with source code, Pascal with source code, Visual Basic, CANexplorer, CVI, LabView for WindowsSystem requirements Standard-PC compatible Pentium II or higher128 MB RAM or more1 unoccupied PCMCIA slotScope of delivery CAN-As 2 CAN-As 2 Interface DongleProducts of interestPowerCAN-cards Page 47CANexplorer 4 Page 100MDT Page 102ODX-Editor Page 107SiECA 132 MT-CANapi Page 96CAN-interface Pin Pin assignment2 CAN L (low)3 CAN GND (ground)7 CAN H (high)1 56 9CAN-As 2Supported standardsThe compact card complies with both ExCA by Intel and the Japanese JEIDA standard. It allows a de-ployment in all combinations with PCMCIA 2.01 slots. Connection to CAN and PC The card is connected via PCMCIA to a desktop PC or laptop. With its very small dimensions the CAN-As 2 is a tool that fits into any laptop case for mobile use. CAN-channels and transfer power There are 2 CAN-channels with SubD9 plugs. They offer a transfer rate of up to 1 Mbit/sec at 90% bus load. For a maximum of interference resistance, both channels are galvanically isolated towards themselves and the card.Micro-controllerData processing is handled by an integrated Intel i386ex micro-controller with 128 Kb RAM and 256 Kb flash. It provides data puffer memory in order to avoid a loss of data in case of high bus loads.Key Features – Optimally suited for the use at PC or laptop– Super slim housing– 2 galvanically isolated CAN-channels with up to 1 MBit transfer rate at 90% bus loadCAN-As 2 is a PC-card for the PCMCIA-slot at notebooks. It is used for building an interface between CAN network and note-book for any service or development task.CAN2 PC-InterfacesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201347PowerCAN-PCI104V2Ordering informationArt.-No. Description V930153000 PowerCAN PCI104 V2Memory and micro-controllerEven complex fieldbus-controlling tasks can easily be handled with 8 MB RAM and 2 MB flash memory. There is a Freescale Coldfire micro-controller with 32 Bit integrated that is operated in 16 Bit demulti-plexed mode for an optimal cooperation between micro-controller and PCI104 controllers. Several fea-tures help you save time. The integrated program-mable chip-select logic selects peripheral compo-nents like RAM and flash and a bootstrap-loader enables an easy download of firmware compo-nents.Compatible interfaces PowerCAN PCI104 V2 is in its software compatible to all other CAN-cards of the Sontheim interfaces. Consequently, you can port all applications with the same performance to our latest PCI104 card. Have it built into the IPC-4 or any other industrial PC with the slots for PCI104 or PC104+ for a power-ful CAN-controlling solution. CAN-interface2 galvanically isolated CAN-channels with a transfer rate of up to 1 MBit/sec. provide the necessary con-trolling power. The signals can be grapped from a pin socket. In addition to that there are 2 active 2.0B CAN-controller implemented that allow a mixed mode with 11 Bit and 29Bit identifiers. The CAN-inter-face complies with ISO 11898 standard as well as DS 301 and 401. Key Features – Compact high-performance CAN-card for PCI104 and PC104+ – Galvanic isolation– 128 KB RAM and 256 KB flash memory– CAN-Protocol 2.0A resp. 2.0A and 2.0B (mixed mode)– 2 CAN-channels, 2 active CAN-controllersIn its scope of services the PowerCAN PCI104 V2 is similar to the known PCI-version. However, this card is designed for the embed-ded sector and provides 2 CAN-channels and 2 active CAN-control-lers for a high-capacity CAN-controlling regarding speed, reliability and process safety. PowerCAN PCI104 V2 Technical data Hardware Dimensions 96 mm × 90 mmPower supply 3,3V or 5VTemperature range Operating: 0 °C to 55 °C Storage: –55 °C to 85 °CHumidity 20 % to 90 % non-condensingHardwareController Freescale Coldfire Mikrocontroller 32 BitRAM 8 MBFlash 2 MBEEPROM 2k, serialCAN-Controller 3 × 2.0B activeTransfer rate Up to 1 MBitPCI-Connector According to PCI specificationCAN-Connector 2 × according to CiA (DIN41652)CAN-Interface According to ISO 11898CAN-Protocol DS 301 and 401Products of interestIndustrial PCs Page 64CANexplorer 4 Page 100CANopen Master Software Page 82SiECA 132 MT-CANapi Page 96Remote IO-ModulesPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201348PowerCAN PCI V2PowerCAN-PCI V2 is a highly advanced und ultra-fast CAN-con-troller card for the connection of PCs with PCI-slot to the CAN-bus. It is able to handle the full control, regulation and parame-trisation of small to complex CAN-networks.Key Features – Your embedded or desktop PC operates as a CANopen manager – Control of other CAN-participants such as motion controllers, IO-modules etc. – Transfer rate up to 1 MBit/sec. at 90 % bus load– Freescale Coldfire with 32 MHz frequency – 2 galvanically isolated CAN-channels– CAN-highspeed and lowspeed possible– LEDs for bus status at the front coverCompatibilityThe device is a PCI-card with 2 galvanically isolated CAN-interfaces according to ISO 11898. Being fully compatible to PCI-specification 2.2, it can be used with any PC-system that has an unoccupied PCI-slot. Both active CAN-controllers offer 15 message objects each and comply with FullCAN.Micro-controllerThere is a Freescale Coldfire micro-controller with 32 Bit integrated that is operated in 16 Bit demulti-plexed mode for an optimal cooperation between micro-controller and PCI104 controllers. Several fea-tures help you save time. The integrated program-mable chip-select logic selects peripheral compo-nents like RAM and flash and a bootstrap-loader enables an easy download of firmware compo-nents.MemoryEven complex fieldbus-controlling tasks can easily be handled with 8 MB RAM and 2 MB flash memory. There is no need for an external programming pow-er supply, the flash memory is supplied with 5V for writing and deleting. The flash also contains the firmware which can be updated via bootstrap- loader. CAN-interface2 galvanically isolated CAN-channels with a transfer rate of up to 1 MBit/sec. provide the necessary con-trolling power. In addition to that there are 2 active 2.0B CAN-controller implemented that allow a mixed mode with 11 Bit and 29Bit identifiers. The CAN-inter-face complies with ISO 11898 standard as well as DS 301 and 401. Error frame detectionThis feature allows surveillance and monitoring of a CAN network. The PowerCAN card possesses an own logic for detecting error frames and counting them up in a specific internal memory area. That is used for finding intermittent errors like falsified messages of a CAN participant.CPU Freescale ColdfireDisplay LEDPCI-BUS-controller PCI-BUS Rev 2.2WDTDP-RAM 128 kCAN 1 (ISO 11898)CAN 2 (ISO 11898)RAM 8 MB, 32 BitFLASH 2 MB, 16 BitEEPROM 2 k × 16CPLD (ISP)CAN2 PC-InterfacesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201349Ordering informationArt.-No. DescriptionV930154000 PowerCAN-PCI V2PowerCAN-PCI V2 Technical data Dimensions (l / w / h) 164 mm × 102 mm × 13 mmPCB 6 layersPower supply 5 VPower consumption 500 mATemperature range Operating: 0 °C to 60 °CHumidity 20 % to 90 % non-condensingHardware Bus system PCIMicro-controller Freescale ColdfireMemory 8 MB RAM, 2 MB FlashCAN-controller 2 × Full-CAN nach CiA (DIN41652)CAN-transceiver Philips 82C251CAN-protocol 2.0A and 2.0BCAN-interfaces 2 × galvanically isolated acc. to ISO 11898 CAN-connectors 2 × SubD9PCI-controller acc. to PCI 2.2 specification, 16k Dual-Port-RAMLED 4 × LED (green for card and CAN status)Software CANopen-driver Windows NTLayer 2 driver Windows 98, ME, NT, 2000, XP, Vista, 7 32 and 64 BitCAN-interface Pin Pin assignment2 CAN L (low)3 CAN Ground7 CAN H (high)1 56 9Products of interestIndustrial PCs Page 64CANexplorer 4 Page 100CANopen Master Software Page 82 SiECA 132 MT-CANapi Page 96Remote IO-ModulesPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201350HousingThe device has a fairly rugged housing built of alu-minum. Its compact design and resistivity against shock make it very popular in many areas of the automation and automotive industry.CAN-channelsThere are either 1 or 2 galvanically isolated CAN-channels available which comply with ISO 11898 -2. The transfer rate ranges up to 1 Mbit at 90 % bus load. Flexible data processingIts USB 2.0 interface enables the CANUSB to be used at any laptop, embedded PC or desktop PC. Once you have installed the driver you will benefit from ‚HOT PLUG & PLAY‘ which is a connection of device to PC without restart.Micro-controller and firmware updateThe Motorola STAR12 and the Philips PDIUSBD12 guarantee a quick data processing. Both CAN 2.0A and CAN 2.0B are supported. CANUSB is suited for numerous operating systems like Windows XP, XP embedded, Vista and 7. All firmware updates can be loaded via USB.Error frame detectionThis feature allows surveillance and monitoring of a CAN network. The CANUSB possesses an own logic for detecting error frames and counting them up in a specific internal memory area. That is used for fin-ding intermittent errors like falsified messages of a CAN participant.Level measurementThis feature is designed for an analogue measure-ment of CAN levels. It is used for doing diagnostics at vehicles of all kinds or machines. Erratic level in-dicate for example short circuits. They are often re-sponsible for data loss.Programming interfaceThe CANapi provides all functions for programming own applications. It supports all Sontheim inter-faces and several third-party devices which is why we enclose our SiECA132 MT-CANapi with 4 simulta-neous handles at every interface dongle.Fields of application– Service– CAN-analysing– Industry automation– Development– Testing bench – Education– CAN-test programs in DOSCANUSB Key Features Technically mature …– Future-proof USB– Optimally suited for the use at PC or laptop– ‚Hot Plug & Play‘ for a quick and comfortable start– MT CANapi for development of own applications– Version with error frame detection and level measurement available … and rugged– Rigid aluminum extruded case– 1 or 2 galvanically isolated CAN-channels with 1 Mbit transfer rate at 90 % bus loadThis is a top seller among the Sontheim interface family. It facili-tates a quick and sturdy connection between PC or notebook and CAN bus. CANUSB is highly flexible, user-friendly and mar-ket-proven. Thousands of units are already in the field, used for monitoring of CAN networks, setting parameters of machines or vehicles etc. CAN2 PC-InterfacesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201351Ordering informationArt.-No. DescriptionV930204000 CANUSB 2xCAN, error frame, level measurement V930205000 CANUSB 2xCAN, error frameV930206000 CANUSB 2xCANV930207000 CANUSB 1xCAN, error frame, level measurementV930208000 CANUSB 1xCAN, error frameV930209000 CANUSB 1xCANEquipmentArt.-No. DescriptionV930220000 CANUSB-cable, 2m, 120OhmV930220100 CANUSB-cable, 2m, (2x SubD9 male)CANUSB Technical dataHardware Dimensions (L × W × H in mm) 100 × 57 × 32 Weight 166 gHousing Massive aluminum CAN-interfaces 2 × galv. isolated acc. to ISO 11898-2USB-interfaces 1 × USB 2.0Maximum data transfer rate 1 Mbit / 90 % bus loadCAN-connector 1 × 7-pole plugUSB-connector 1 × standard USB plug type APower consumption max. 350 mA at 5VPower supply Via USBLEDs 2 × 3 3 mm LEDCable USB 1 m standard USBCable CAN optional 2m CANUSB cable Operating temperature 0 °C to +70 °CHumidity 20 % – 90 % non-condensingMicro-controller CAN Motorola Star 12, 16 BitMicro-controller USB Philips PDIUSB 12EEPROM 1024 Bytes for application dataFeaturesError frame detection OptionalAnlogue level measurement implementedLEDs 2 × CAN data 2 × CAN status 1 × USB status 1 × device statusScope of delivery1 × CANUSB1 × System-CD with driver SiECA132 MT-CANapi, hardware and software description (4 handles)Win 98, ME, 2000, XP, Vista, 7 32 and 64 BitUSB-interface Pin assignment1 VCC (VBUS)2 – Data3 + Data4 GND (Ground)1 2 3 47-pole plug Pin assignmentUS USB StatusCS1 CAN Status 1C1 CAN 1 receive / transmit actionGS Device statusCS2 CAN Status 2C2 CAN 2 receive / transmit action1 CAN2 low 2 CAN 2 high 3 –4 CAN 1 low 5 CAN 1 high 6 –7 CAN 1 GND1 63 4752CS1USC1CS2GSC2The Sontheim Modular Diagnostic Tool ChainYou can easily create your individual and professional diagnos-tic solution for the automation or automotive application with the help of the Sontheim interfaces and diagnostic software.Some examples of our customers‘ use cases are: - CAN-data visualisation, monitoring and processing- Parametrisation and control of whole CAN networks- Vehicle diagnostics - Flash processes of electronic control units (ECUs)Products of interestIndustrial PCs Page 64CANexplorer 4 Page 100MDT Page 102ODX-Editor Page 107SiECA 132 MT-CANapi Page 96Remote IO-ModulesPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201352Housing and CAN-channelsThe housing is made of plastic and quite compact. There is a galvanically isolated CAN-interface inte-grated that complies with CiA specification. Its sig-nals are forwarded via SubD9 plug. CANUSBlight offers CAN highspeed with up to 1 Mbit/sec as well as a version specifically used for CAN lowspeed with 125 Kbit/sec. CANUSBlight - a start-up interfaceDue to its small dimensions the CANUSBlight is a fairly flexible device for all tasks around CAN bus networks. Its USB 2.0 interface allows a deployment at any laptop, embedded PC or desktop PC. Once you have installed the driver you will benefit from ‚HOT PLUG & PLAY‘ which is a connection of device to PC without restart.If you want to gather first experiences with working in a CAN network and you candispense with error frame detection and analogue level measurement, the CANUSBlight is a very attractive PC-to CAN in-terface for you. Micro-controller and firmware updateThe Motorola STAR12 and the Philips PDIUSBD12 guarantee a quick data processing. Both CAN 2.0A and CAN 2.0B are supported. CANUSB is suited for numerous operating systems like Windows XP, XP embedded, Vista and 7. All firmware updates can be loaded via USB.The CANUSBlight is an inexpensive interface with a smaller range of functions compared to the CANUSB or CANfox. It facili-tates a quick and sturdy connection between PC or notebook and CAN bus. CANUSBlight is highly flexible, user-friendly and market-proven. Thousands of units are already in the field, used for monitoring of CAN networks, setting parameters of ma-chines or vehicles etc. CANUSBlightCAN Fields of application– Service– CAN-analysing– Industry automation– Development– Testing bench – Education– CAN-test programs in DOSKey Features Technically mature …– Future-proof USB– Optimally suited for the use at PC or laptop– ‚Hot Plug & Play‘ for a quick and comfortable start– MT CANapi for development of own applications– Version with error frame detection and level measurement available … and rugged– Rigid aluminum extruded case– 1 or 2 galvanically isolated CAN-channels with 1 Mbit transfer rate at 90 % bus load2 PC-InterfacesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201353CANUSBlight Technical dataHardware Dimensions (L × W × H in mm) 52 × 36 × 21 Housing Compact plasticCAN-interfaces 1 × galv. isolated acc. to ISO 11898-2USB-interfaces 1 × USB 1.1 with up to 12 Mbit/secMaximum data transfer rate 1 Mbit / 90 % bus loadCAN-connector 1 ×SubD9 acc. to CiAUSB-connector 1 × standard USB plug type APower consumption max. 200 mA at 5VPower supply Via USBLEDs 3 × 3 mm LEDCable USB 1 m standard USBCable CAN 2m standard CANOperating temperature 0 °C to +70 °CHumidity 20 % – 90 % non-condensingMicro-controller CAN Motorola Star 12, 16 BitMicro-controller USB Philips PDIUSB 12EEPROM 1024 Bytes for application dataScope of delivery1 × CANUSBlight1 × System-CD with driver SiECA132 MT-CANapi, hardware and software description (4 handles)Win 98, ME, 2000, XP, Vista, 7 32 BitOrdering informationArt.-No. DescriptionV930300000 CANUSB light 1xCANV930302000 CANUSB light 1xCAN, low speed CAN-interface Pin Pin assignment2 CAN L (low)3 CAN Ground7 CAN H (high)1 56 9USB-interface Pin Pin assignment1 VCC (VBUS)2 – Data3 + Data4 GND (Ground)1 2 3 4The Sontheim Modular Diagnostic Tool ChainYou can easily create your individual and professional diagnos-tic solution for the automation or automotive application with the help of the Sontheim interfaces and diagnostic software.Some examples of our customers‘ use cases are: - CAN-data visualisation, monitoring and processing- Parametrisation and control of whole CAN networks- Vehicle diagnostics - Flash processes of electronic control units (ECUs)Products of interestIndustrial PCs Page 64CANexplorer 4 Page 100MDT Page 102ODX-Editor Page 107SiECA 132 MT-CANapi Page 96Remote IO-ModulesPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201354Fields of application– Service– CAN-analysing– Industry automation– Development– Testing bench – Education– CAN-test programs in DOSKey Features Hardware – 1x CAN galvanically isolated and 1x RS232– Connection via USB 2.0– Free configuration of baud rate, incl. 800 Kbit– Powerful 32Bit micro-controller … and software– CODESYS gateway-driver– Multi-Thread API orf own applications– Drivers for Windows 2000 to Windows 7 32 and 64Bit … at an unbeatable price– Single unit < 100,- €Housing and interfacesIt is housed in compact plastic case and offers a CAN channel and a RS232 channel. CAN is of CiA standard SubD9 design. Its USB 2.0 interface ena-bles the CANfox to be used at any laptop, embed-ded PC or desktop PC. Once you have installed the driver you will benefit from ‚HOT PLUG & PLAY‘ which is a connection of device to PC without re-start. Consequently, CANfox offers all necessary in-terfaces located in a tiny case for mobile or statio-nary use.More performance, less costsIt is the most powerful device of the Sontheim in-terface group with its 32 Bit micro-controller for da-ta-handling. However, the CANfox is meant to be a flexible and very inexpensive tool. Thus, you can configure the baudrate via software and adapt it to your processes. A single unit is available for less than EUR 100,-, so please don‘t hesitate to contact us for an offer.Comprehensive software supportOf course, CANfox is supported by all Sontheim software like CANexplorer 4 for CAN-bus diagnos-tics or MDT for vehicle applications like diagnostics or End-of-Line processes. Additionally, with purcha-sing an interface you get the programming inter-face (API) for integrating the CANfox into your own software. There is also a CODESYS support imple-mented in order to use the device for PLC and mo-tion control tasks. Use it as a programming gate-way for CODESYS-based PLCs or for downloading programms directly out of a CODESYS program-ming environment.CANfox is the latest of the Sontheim fieldbus-to-USB adapter. Besides its CAN-interface it contains a RS232 channel for a maxi-mum of flexibility. The device can be used for monitoring of CAN networks, setting parameters of machines or vehicles etc. CANfoxCANApplication 1SiECA 132 TASK multithread-CANapiApplication … Application nSYS-Driver … SYS-DriverCAN-HW … CAN-HWphysical CAN-network2 PC-InterfacesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201355Ordering informationArt.-No. DescriptionV930322000 CANfoxCAN-interface Pin Pin assignment2 CAN L (low)3 CAN Ground7 CAN H (high)1 56 9USB-interface Pin Pin assignment1 VCC (VBUS)2 – Data3 + Data4 GND (Ground)1 2 3 4RS232 Pin Pin assignment2 TXD3 RXD5 GND1 56 9The Sontheim Modular Diagnostic Tool ChainYou can easily create your individual and professional diagnos-tic solution for the automation or automotive application with the help of the Sontheim interfaces and diagnostic software.Some examples of our customers‘ use cases are: - CAN-data visualisation, monitoring and processing- Parametrisation and control of whole CAN networks- Vehicle diagnostics - Flash processes of electronic control units (ECUs)Products of interestIndustrial PCs Page 64CANexplorer 4 Page 100MDT Page 102ODX-Editor Page 107SiECA 132 MT-CANapi Page 96CANfox Technical dataHardware Housing Compact plasticCAN-interfaces 2 × galv. isolated acc. to ISO 11898-2USB-interfaces 1 × USB standard type A, 75cm cable lengthBaud rates 50 Kbit to 1 Mbit/sec, free configurationMaximum data transfer rate 1 Mbit / 90 % bus loadPower supply Via USBLEDs 3 × 3 mm LEDMicro-controller 32Bit NXP LPC2458Micro-controller CAN Motorola Star 12, 16 BitMicro-controller USB Philips PDIUSB 12Operating temperature -20 °C to +60 °CStorage temperature -40 °C to +85 °CHumidity 20 % – 90 % non-condensingScope of delivery1 × CANfox1 × System-CD with driver SiECA132 MT-CANapi, hardware and software description (4 handles)Win 98, ME, 2000, XP, Vista, 7 32 and 64 BitRemote IO-ModulesPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201356RS-combicard PC104+ Interface elements A and BRS232The RS232 interface is controlled by a Maxim MAX-211ECWI that is specified for a transfer speed of up to 115 Kbaud. All channels are fully occupied, all hand-shake signals are available.RS485The RS485 interface is controlled by a Maxim MAX3088E that is specified for a transfer speed of up to 115 Kbaud. It is only possible to operate the inter-face in half duplex mode. All embedded PCs with a free PC104+ slot can obtain additional serial interfaces by using a RS-combicard. It is a high-perfor-mance card according to PCI specification 2.1 with a compact ar-chitecture. Ideally suited for the use in the Sontheim IPCs, it pro-vides up to 4 serial channels. Take your choice between RS232, 485/422 and TTY and have them mixed together.RS232/RS485Key Features – Compact high-performance card for PC104+ slots– galvanical isolation– Design is RoHS-compliant – RS485 in half duplex mode, RS232 in half or full duplex mode, TTY optional– Maximum data transfer rate of 115 KBaud – SYS-drivers for Windows 2000/NT4/XP, LINUX, RMOS, Windows 98/CE/XP embeddedInterface elements C and DChannels C and D are optional and can be built as RS232 or 485. You will notice that the combicard is highly industrial-suited even with numerous differ-ent types of serial interfaces Half and full duplex modeBIOS settings can be used for changing the com-munication protocol within the card. Switched to half duplex, there is a reciprocal data transfer. Full duplex on the other side provides data flow in both directions at the same time. You can switch be-tween both modes with a Dip switch on the card. Being in half duplex, the card switches automatical-ly or software-controlled from sender to receiver. The evaluation is done by the micro-controller. The whole switching process lasts for 20 Bit times, re-spectively 5%.2 PC-InterfacesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201357RS-combicard PC104+ Technical data Hardware Dimensions (L × W × H in mm) 95,89 mm × 90,17 mmPower supply 3,3V or 5VTemperature range Operating: 0 °C to 55 °C Storage: -55 °C to 85 °CHumidity 20 % to 90 % non-condensingHardwarePCI-UART-controller Oxford Semiconductor OX16PCI954EEPROM 2k, serialDisplay 8 LEDs: 4 × green, 4 × yellowCOM A – D Different versions with RS232, RS485 or TTYTransceiver for RS485 Maxim MAX3088ETransceiver for RS232 Maxim MAX211ECWIOrdering informationArt.-No. DescriptionV930199000 RS-combicard-PC104+, 4 × RS485V930199200 RS-combicard-PC104+, 4 × RS232V930199300 RS-combicard-PC104+, 2 × RS232,2 × RS485V930199400 RS-combicard-PC104+, 1 × RS232,3 × RS485V930199500 RS-combicard-PC104+, 3 × RS232,1 × RS485PCI-BUS-controller with 4 UARTs OX16PCI954PCI-BUS Rev 2.2Decode switch settingsHalf or full duplexserial EEPROMCOM A RS232 RS485COM B RS232 RS485COM C RS232 RS485COM D RS232 RS485Galv. isolatedGalv. isolatedGalv. isolated Galv. isolatedDisplay LEDProducts of interestRM35 standard and light-modules Page 14Industrial PCs Page 64CANexplorer 4 Page 100Remote IO-ModulesPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201358Inputs and outputsThere are overall 8 digital inputs and 8 digital out-puts available. In addition to that, we also provide a version with 4 more analogue inputs and outputs each. It is a perfect addon card for exploiting the CPU power of your IPC for network controlling tasks. The analogue channels have a range of 0 to 10V. Their inputs use a resultion of 16 Bit and are sampled in pairs. The outputs have a 12 Bit converter. The Multi-IO‘s digital inputs are designed for 24V si-gnals that is typically to be found in an embedded PC. All outputs are supplied with an external power source of 24V.There is an option for an incremental encoder.Card and DesignThe Multi-IO card fits into every embedded PC due to its PCI-conform design. Moreover, it is produced without using lead or lead componets (RoHS).SoftwareThe card comes along with the Sontheim API pro-gramming interface. It realises the access and pra-meterisation of inputs and outputs. Several data sets are being held simultaneously in a ring buffer for evaluation. The digital inputs are IRQ operable but can be masked. The API will then identify the IRQ-source.Multi-IO PC104+ digitalKey Features – Compact embedded technology for usage in the Sontheim IPC-4 and other PCs with PC104+– 8 digital inputs and outputs, galvanically isolated– 8 optional analogue inputs and outputs (4 each)– Environment-friendly RoHS designThe Multi-IO card offers digital and - if required - analogue in-puts and outputs, which adds to the standard embedded PC an important feature for motion control. In connection with the Sontheim IPC-4 you can purchase a ready-to-use PLC solution. PC IO-InterfacesOrdering informationArt.-No. DescriptionV930193000 Multi-IO-PC104+, digital IO-cardV930193100 Multi-IO-PC104+, digital & analogue IO-cardMulti-IO PC104+ digital Technical data Dimensions (L × B) 96 mm × 90 mm, PC104+ specificationWeight 150 gPower supply 5 VTemperature range Operation: 5 °C to 55 °CStorage: –20 °C to +80 °CHumidity 20 % to 90 %, non-condensingInterfacesDigital inputs 8 channels, galv. isolated, up to 2 KHz Low: 0...8 V, High: 15...24 VLimit to frequency by setting of input filterDigital outputs 8 channels, galv. isolated, up to 2 KHzExternal supply, high side switchPositive switching, maximum supply 200 mAAnalogue inputs 4 channels, galv. isolated, 2 x 2 synchronously operatable 0...10 V or -10...+10 V, Sampling Rate > 10 kHz, resolution 16 BitAnalogue outputs 4 channels, galv. isolated, 0...10 V,Update rate up to 1 kHz, resolution minimum 12 Bit, Maximum supply 20 mASoftwareDrivers Windows XPProducts of interestRM35 standard and light-modules Page 14Industrial PCs Page 64CANexplorer 4 Page 1002 PC-InterfacesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201359ZeroRAMIn order to guarantee a resistance to short-time po-wer supply loss the card contains a NVRAM (Zero-RAM) with a 16 Bit data size that can be read and write upon via PCI-interface. The ZeroRAM is opera-ted with an external battery and a gold cap buffer for changing the battery. TimerThere is a 32 Bit timer with 3 MHz resolution on the card. It is able to create a cyclical interrupt with its comparator. The comparator value is configurable. Both timer and comparator can be read back via EPLD.LEDs and EPLDThe Profibus-card provides 4 LEDs for visualisation of the operating status. One of them is adjusted to the XDATAEXCH by the Profibus IC. All other LEDs can be configured via EPLD which has four testing pads. Finally, the EPLD register for LEDs and testing pads is readable and writeable.PB-ZR PC 104+ Technical data Dimensions (L × B) 96 mm × 90 mm, PC104+ specificationWeight Approx. 250 gPower supply 5 VDC via PC104+ Power consumption Depending on load up to 500 mAOperating temperature 0 °C to 55 °CStorage temperature –10 °C to +70 °CHumidity 20 % to 90 % non-condensingIP-class IP20 if assembled in an IPC-4InterfacesPC Standardised PC104+Profibus DP-slave 1 channelDisplay 4 LEDs (3 are configurable)NVRAM (ZeroRAM) 2 × Zeropower SRAM (32k × 8)Battery with 3 V / 230 mAh and a gold-capSignal output Standard SubD9 plugSoftwareDriver Windows 2000, XPKey Features – Standardised Profibus DP V0-slave interface– Standardised PC104+ interface– PCI-Controller PLX PCI9030 and Profibus IC VPC3+– 5 VDC power supply via PC104+ – 256 Kbit NVRAM with 16 Bit data size and 32 Bit timer (33 MHz) with a comparator for creating cyclical interruptsWe offer several extension cards for the iPC-4 and in general for embedded PCs with PC104+ slots. Profibus ZeroRAM is a card for adding a Profibus slave interface to the embedded PC. The corresponding IC is a Profichip VPC3+C.Ordering informationArt.-No. DescriptionV930191100 PB-ZR-PC104+,Profibus & ZeroRamPB-ZRPC104+Products of interestRM35 standard and light-modules Page 14Industrial PCs Page 64CANexplorer 4 Page 100Remote IO-ModulesPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201360InterfacesThere are 4 CAN-interfaces next to 2 x single-wire CAN, 8 digital inputs and 8 digital outputs. Moreover, CIN uses ethernet and I²C for controlling peripheral components. It is possible to have it assembled ei-ther as a piggy-back board onto another PCB or in the Diag-Box as a high-performance communication node. The ethernet channel is also used for building up a gateway function for Can-to-ethernet.Error frame detectionSimilar to a CANUSB, CIN is equipped with error frame detection. This feature allows surveillance and monitoring of a CAN network. It has an own logic for detecting error frames and counting them up in a specific internal memory area. That is used for finding intermittent errors like falsified messag-es of a CAN participant.Level measurementThis feature is designed for an analogue measure-ment of CAN levels. It is used for doing diagnostics at vehicles of all kinds or machines. Erratic level in-dicate for example short circuits. They are often re-sponsible for data loss.CIN CAN-Interface & Ethernet- BridgeKey Features – Freescale Micro-controller– Numerous interfaces– Internal flash and RAM memory– Can be used as an embedded board or within the Diag-Box for communications– High temperature range for rough environments– Comprehensive software supportCIN is a PCB-alone version of the Sontheim CAN adapters with numerous interfaces for communication. Its extended tempera-ture range and a number of diagnostic functions make it a per-fect embedded module for industrial signal-processing.PC IO-InterfacesProducts of interestDiag-Box Page 61CANexplorer 4 Page 100Ordering informationArt.-No. DescriptionV930230120 CIN MPC5123 error frame, level measurementCIN Technical data Micro-controller Freescale MPC 512x with 4 CAN-interfacesRAM 32 MByte, optional 64 and 128 MByteFlash 16 MByteEthernet / PHY 10 / 100 MBitCAN-interfaces 4 CAN-transceiver, 1. transceiver with Wake-on-CANBus termination: 120O, can be assembled on PCBDiagnostics: Error frame detection on separate FPGA for all channelsDiagnostics: Analogue level measurement with simulta-neous measuring of CAN-high and CAN-lowCAN-channels not galvanically isolatedDigital inputs 8, power supply 3,3VDigital outputs 8, power supply 3,3V, 10mASingle-wire-CAN 2 interfacesI²C 1 interfacesPower supply +UBat (12V or 24V), +3,3V, 5VOperating temperature -20 to 85°CStorage temperature -40 to +85°CAssembly Customer-specific embedded board solution or Diag-BoxSoftware-Support CANexplorer 4, MDT, ODX-Editor, SiECA132 MT API and others on enquiryAdditional information CAN-to-Ethernet Bridge / Gateway functionality2 PC-InterfacesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201361CIN and other interfacesThere is a CIN CANopen Interface built into the Di-ag-Box, providing Ethernet, CAN and several digital inputs and outputs which can be used for applica-tions like datalogging. Other means of communica-tion are Bluetooth and W-LAN for wireless data transfer. The compact box can therefore be used as a datalogger and distribution center. However, the-re is also GPS available as an option that allows to do telemetry and all tasks related to fleet manage-ment.DiagnosticsYou will benefit from the diagnostic functions of the CIN board like error frame detection and analo-gue level measurement. Besides that you can add the Sontheim diagnostic software to it and have all relevant data being read out, analysed and sent away - independent from the locations of Diag-Box and user.Key Features – Integrated CIN for signal processing– CAN, Ethernet, digital inputs and outputs, RS232 and USB– Optional wireless communication– Diagnostic functions– Very rugged housing for all applications around data processingDiag-Box is a very rugged signal processing unit that offers nu-merous wired and also wireless communication interfaces. It can used for mobile applications with a battery or as the main data transfer unit in a network.Ordering informationArt.-No. DescriptionV930231100 Diag-BoxDiag-BoxDiag-Box Technical data Micro-controller Freescale MPC 512x with 4 CAN-interfacesRAM 32 MByte, optional 64 and 128 MBFlash 16 MByteEthernet / PHY 10 / 100 MBitCAN-interfaces 4 CAN-transceiver, 1. transceiver with Wake-on-CANBus termination: 120O, can be assembled on PCBDiagnostics: Error frame detection on separate FPGA for all channelsDiagnostics: Analogue level measurement with simulta-neous measuring of CAN-high and CAN-lowCAN-channels not galvanically isolatedDigital inputs 8, power supply 3,3VDigital outputs 8, power supply 3,3V, 10mASingle-wire-CAN 2 interfacesRS232 1x, Rx, Tx, without handshakeUSB USB 2.0, USB2goDisplay LCD-Display optionalWLAN OptionalGSM / GPRS / EDGE / UMTS OptionalBluetooth OptionalGPS OptionalPower supply +UBat (6,5 to 32V), typically 12 to 24VOperating temperature -20 to 85°CStorage temperature -40 to +85°CHousing IP65Dimensions 240 x 220 x 60mmSoftware support CANexplorer 4, MDT, ODX-Editor, SiECA132 MT API, others on enquiryAdditional information CAN-to-ethernet bridge / gateway functionalityProducts of interestCIN Page 60CANexplorer 4 Page 100Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©20136203| Industrial PCs Overview of our industrial PCs for both automation and automotive applicationsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu ·www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201363Remote IO-ModulesPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201364Industrial PCsMain technical advantagesThere are several different processor types of the ATOM family available. The chipset is known for a high energy efficiency and little heat waste. It has 512 MB to 2 GB RAM onboard for small to complex operations. Instead of a usual HDD the ePC uses CFast which is the faster successor of Compact Flash – the system can also be booted over this in-terface. The advantage is a data transfer speed of up to 3 GBit/sec. Of course, all CFast cards can be purchased via Sontheim. A full metal housing to-gether with the specific memory and CPU provides optimal EMV-capabilities and passive cooling event at high temperatures.Link2Go – Expand your PCModern automation applications require efficiency and the flexibility to adapt to changing environ-ments in an individually matching way. Link2Go is a concept of adding extension modules quickly and conveniently to the ePC. However, the basic unit re-mains as it is and the user can change the modules later on if necessary. The range of the planned ex-tensions varies from touch displays and bus cou-plers to hard disk drives and serial interfaces. There could even customer-specific modules be created. Link2Go – your personal embedded solution for the price of standard components. InterfacesThe ePC incorporates many interfaces for a maxi-mum of flexibility already in its basic version with-out extensions (Link2Go). There are CAN, Ethernet (EtherCAT-capable), digital inputs and outputs, DVI and USB available, allowing tasks such as PLC, CAN-Bus master or slave, signal processing and many more applications. An integrated CFast interface like an USB stick thought for data logging and even booting the system.ePCEPC is a modular embedded platform for being used in all areas of the automation sector. The design principle of bus-coupling de-vices allows extensions while the basic system remains untouched. Key Features – Atom-CPU with passive cooling– Link2Go: Extension modules can be linked to the ePC with the basis module being untouched, like a fieldbus coupling device– Various interface like CAN, Ethernet, I/Os, CFast, DVI and USB– IP20 full metal housing for optimal EMV protection– Software-Tools for all CAN-bus tasksUsecase automationThe ePC is a master unit in the automation system and handles the control as well as the sensors and actors in a fieldbus network with an additional PLC functionality.Fieldbus…Possible use-cases – Embedded PC as a master for CAN control– Compact PLC with integrated I/Os– Bus-monitoring with remote capabilities– Master or slave bus-coupling unit3 Industrial PCsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201365ePC Technical data Chipset Different ATOM chipsets like 1.3 GHz / 1 GB RAMCPU-boards can be changed, system can be upgradedDimensions (L,W,H) 120 x 115 x 111 mmTemperature range 0 to 60°C, extended temperature range with -40 to +85°C upon inquiryHousing Extruded aluminum sheath and metal plate compo-nents for withstanding EMV and quickly discharging heatTS35 din rail mountingIP-class IP20Humidity 5% - 95%, non-condensingPower supply 24 VDC ± 20% Power consumption Max. 1.2ARAM 512 MB to 2 GBHDD Slot for CFast-card or Link2Go-module, bootableInterfaces 2x Gigabit LAN (EtherCAT-capable)1x CAN according to DIN ISO 11898, galvanically isolated4x digital inputs according to IEC 61131-2, separate supply4x digital outputs according to IEC 61131-2, separate supply1x DVI4x USB 2.0Connecting external periphery componentsMouse, keyboard and other components via USB 2.0Visualization via DVI or Link2Go moduleGraphics Integrated Intel® Graphics Intel® GMA 500, resolution up to 1.366 x 768LEDs Power, HDD and CANOptional components W-LANSeparate process data memory (retain-memory)Extended temperature range, -40 to +85°CPlanned Link2Go extensions RS232 /RS485HDD- extensionUninterruptible power supply (UPS)Touch-displayBus couplerIO-extensionOrdering informationArt.-No. DescriptionV971010000 ePCProducts of interestRM35 standard and light-modules Page 14CAN-interfaces Page 46CANexplorer 4 Page 100MDT Page 102ODX-Editor Page 107Digital IOs Pin assignment1 24V power supply2 Digital input 03 Digital input 14 Digital input 25 Digital input 36 GND7 Digital output 08 Digital output 1 9 Digital output 210 Digital output 312910USB Pin Pin assignment1 VCC (VBUS)2 – data3 + data4 GND (Ground)1 2 3 4DVI Pin Pin assignment01 TDMS-data 2 –02 TDMS-data 2+03 Shield TDMS-data 2,404 TDMS-data 4 –05 TDMS-data 4+06 DDC frequency07 DDC frequency08 Analogue: V-Sync09 TDMS-data 1 –17 TDMS-data 0 –18 TDMS-data 0+19 Shield TDMS-data 0,520 TDMS-data 5 –21 TDMS-data 5+22 Shield TDMS-frequency23 TDMS-data +24 TDMS-data –C1 Analogue: redC2 Analogue: greenC3 Analogue: blueC4 Analogue: H-SyncC5 Analogue: EarthRJ45 Pin Pin assignment1 TXD+2 TXD-3 RXD+4 BIAS15 BIAS16 RXD-7 BIAS28 BIAS218CAN-interface Pin Pin assignment2 CAN L (low)3 CAN Ground7 CAN H (high)1 56 9Remote IO-ModulesPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201366Industrial PCsScaleable performanceWe will offer you advice concerning the clockrates that vary between 600 MHz with an Intel Celeron M and 2 × 2,16 GHz with an Intel Core 2 Duo. There is also energy-efficient ATOM technology available. You can have up to 4 GByte DDR RAM built in for complex and resource-consuming tasks.Rough environments …The IPC-4 uses SATA HDDs that are cleared for 24/7 operations. We are happy to switch to industrial temperature ranges for you. It is also possible to have devices with not rotating parts like Solid State Disks (SSD) which will guarantee you highest pro-cess reliability even in very rough environments.Many interfaces in a compact designThe IPC-4 offers 6 × USB 2.0, 2 × Gigabit Ethernet (10 / 100 / 1000 BaseT), 2 serial interfaces, a DVI and a VGA slot. Additionally, there is a CF slot implemen-ted. You will note that the device facilitates a clear arrangement of cabling with all interfaces being al-located at the front cover. The side parts are reser-ved for cooling fans and heat exhaust. Little cooling fins add up to controlling any heat.Left side = standard, right side = flexibleProbably the most important advantage of the IPC-4 is its modular design that is suited for customer-specific extensions. PCI104 and pC104+ cards are up to most individual requirements like CAN, FireWire, digital and analogue inputs and outputs, Frame-grabber and many more functions.32 KB battery-buffered ZERO-RAM The IPC will save runtime variables in this RAM me-mory for you in order to keep them in a case of a loss of power. IPC-4In its latest generation the IPC-4 combines the Sontheim knowhow in modern technology and integrated solutions. It is perfectly suited for all tasks around automation and automotive applications. Due to its scaleable CPU, RAM, HDD and interfaces, you will have a PC that fits your application in every aspect. Both computing performance and number / type of interfaces offer various different versions for a maximum of flexibility. Of course, the housing is designed for a control cabinet and top hat rail and all interfaces are located at the front cover, enabling com-fortable handling and well-arranged cabling.Key Features – High performance– Scaleable computing power– Additional interfaces can easily be added– Suited for rough environments– Industrial-suited due to integrated power adaptor and cooling system – All interfaces at the front coverUsecase automationIPC-4 is a master unit in the automation system and handles the control as well as the sensors and actors in a fieldbus network. Fieldbus…3 Industrial PCsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201367IPC-4 Technical data Housing Compact aluminum case with integrated top hat rail (TS35)Dimensions (L,W,H) 244 mm (+ 10 mm minimum space to the left and right) × 121 mm × 95 mm (without connectors)Weight 1,5 kgTemperature range* active coolingOperating: 0°C – 45°C, optional with automotive HDD or Industrial CF-card (-20°C – 65°C);* Storage: -20°C – 65°CHumidity 5% - 95%, non-condensingPower supply 24 VDC ± 20% (for standard versions)24 VDC -25%/+30% (for GL-versions, German Lloyd)Power supply for automotive area available on enquiryPower adaptor (integrated) ATX – compatible, Wake-Up via LAN supportedStatus LEDs* please see the manual for further information5V - LED inlluminated when connected to power supplyDevice ready for start / started*Run - shows operating status of the IPC-4*Err – Errors cause the error LED to blink*Rel - LED is ilumintaed when relay adduct, turns off at dropout (Pin 12, 11 & 14) *HDD - shows the status of the internal HDD and the CF-card*Buttons SHDN – Start resp. automatic shutdown and power off, as long as ACPI is activated. Reset - Causes a warm bootHDD 2.5“ HDD (SATA or IDE up to 9,5mm hight)Power consumption at 24V DC** without external peripheryMax. power consumption 1,0 to 2,0AStart-up current 2,5 to 4,5ASupport of periphery components via USBCD-/DVD-ROM; CD-/DVD-RW; HDDs, USB-sticks, mouse and keyboard, other peripheral componentsCertificates EMV acc. to CE with EN 61000-6-4:2007, EN 55022:2006, EN 61000-6-2:2005, EN 61000-4-2:1995 + A1:1998 + A2:2001, EN 61000-4-3:2006, EN 61000-4-4:2004, EN 61000-4-5:2006, EN 61000-4-6:1996 + A1:2001GL (on inquiry)Interfaces Power / Watchdog 1 × power supply, 1 × relay, 1 × remoteVGA Depending on COM Express module (see CPU types)DVI 1 × DVI (resolution 640 × 480 to 1600 × 1200, depending on display)CF CF-card acc. to specification 4.1 (CF UDMA Mode 0-4, PIO Mode 0-6)USB flash memory Internal slot for DiskonModule flash memory via USB 2.0Ethernet LAN1 Gigabit ethernet, Realtek RTL8111 10 / 100 / 1000 BaseTLAN2 Intel 82573L 10 / 100 / 1000 BaseT interface via PCIexpress laneUSB 6 × USB 1.1 / 2.0 up to 480 MBitpower output 500 mA eachSerial interfaces 2 × standard RS232 (with all handshake-signals), galvanic isolation optional (up to 2 kV)PCI104 or PC104+ 2x PCI104 or PC104+ slots for customer-specific interfacesOptional PC104+ cards - CAN-Bus- FireWire- Serial interfaces (RS232 / RS485 / RS422)- Profibus- Framegrabber- Digital / analogue inputs and outputs- Customer-specific functionsCPU-types600 MHz CPU Intel Celeron M 600 MHz, ULV, 512 KByte Cache, FSB 400 MHz RAM SO-DIMM DDR2 DDR533/ PC4200 up to 2 GByte Chipset Graphics & memory controller hub: Intel 915GME IO-controller hub: Intel 82801FBM (ICH6-M VGA resolution Up to 2048 × 1536 (75 Hz)1,5 GHz CPU Intel Celeron M 370 1.5 GHz, 1 MByte Cache, FSB 400 MHz RAM SO-DIMM DDR2 DDR533/ PC4200 up to 2 GByte Chipset Graphics & memory controller hub: Intel 915GME IO-controller hub: Intel 82801FBM (ICH6-M VGA resolution Up to 2048 × 1536 (75 Hz)2 × 2,16 GHz CPU Intel Core 2 Duo T7400, 2.16 GHz, (4M Cache, 667 MHz FSB, 65nm), socket mPGA479M RAM 2 sockets, SO-DIMM DDR2 667/PC5300 up to 4 GByte, 3 GByte usable Chipset Graphics & memory controller hub: Intel 945GME IO-controller hub: Intel 82801GHM (ICH7M-DH) VGA resolution Up to 2048 × 1536 (75 Hz)Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201368Ordering informationArt.-No. DescriptionV969000600 IPC-4; 600 MHz Intel Celeron MV969001500 IPC-4; 1,5 GHz Intel Celeron M 370V969002100 IPC-4; 2 × 2,16 GHz Intel Core2Duo T7400Equipment / Adaptation V990230000 IPC-4 CustomizingProducts of interestRM35 standard and light-modules Page 14CAN-interfaces Page 46CANexplorer 4 Page 100MDT Page 102ODX-Editor Page 107Extensions– PC104-HiLo-CAN for up to 2 additional CAN-channels– Multi-IO-PC104+ for up to 8 digital IOs each and as an option 4 analogue IOs each– RS-combicard-PC104+ 4 RS232/RS485 interfaces– LEDcc-PC104 for controlling LED units– PB-ZR-PC104+ for Profibus control– FireWire-PC104+ for up to 3 FireWire-channelsIndustrial PCsDVI Pin Pin assignment01 TDMS-data 2 –02 TDMS-data 2+03 Shield TDMS-data 2,404 TDMS-data 4 –05 TDMS-data 4+06 DDC frequency07 DDC frequency08 Analogue: V-Sync09 TDMS-data 1 –17 TDMS-data 0 –18 TDMS-data 0+19 Shield TDMS-data 0,520 TDMS-data 5 –21 TDMS-data 5+22 Shield TDMS-frequency23 TDMS-data +24 TDMS-data –C1 Analogue: redC2 Analogue: greenC3 Analogue: blueC4 Analogue: H-SyncC5 Analogue: MasseUSB Pin Pin assignment1 VCC (VBUS)2 – data3 + data4 GND (Ground)VGA Pin Pin assignment1 Red2 Green3 Blue13 HSync14 VSync12 DDC-data15 DDC-clock9 5V5-8,10 GND4,11 NCRJ45 Pin Pin assignment1 TXD+2 TXD-3 RXD+4 BIAS15 BIAS16 RXD-7 BIAS28 BIAS218COM1 Pin Pin assignment1 DCD2 RXD3 TXD4 DTR5 GND6 DSR7 RTS8 CTS9 RI1 56 91 2 3 43 Industrial PCsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201369 QualityWe are committed to offering our customers first-class quality. As a conse-quence of that we have been following a quality management system according to ISO 9001:2000 since 1999.In addition to that we put great emphasis on a continuous improvement of our processes in order to increase our capabilities in a steady way. That is why we reinvest into latest technology in our development and production units. Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©20137004| Terminals Overview of our mobile PCs for CAN-diagnostics and HMI with integrated visualisationSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu ·www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201371Remote IO-ModulesPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201372TerminalsCPU, memory and displayThe MobiCAN‘s CPU is an Intel® Atom™ Micro-pro-cessor with a low energy-consumption and high performance. You can have 512 MByte to 1 GByte DDR2 RAM and an iSATA memory with 4 GByte ca-pacity as memory units. Of course, you can use the USB-slots for storing data as well and have a big amount of memory for data-logging or ECU flash-ing. There is a 7” touch display integrated that has configurable softkeys on both sides. Interfaces and CAN featuresThe terminal provides 2 CAN-channels with M12 plugs (male and female). Data transfer is handled by a 32 Bit ARM7 micro-controller. External periph-ery like mouse or keyboard are simply connected via USB2.0. MobiCAN provides an ethernet port via M12 with a bandwith of 100 MBit. There is also an error frame detection implemented for filtering er-ror messages and sending them to the host system. By periodically measuring the CAN-high and CAN-low levels you can monitor the status of the CAN-network. Maximum usability by intelligent power supply and ergonomic design Besides its computing power for network diagnos-tics MobiCAN has different functions that a useful to service technicians who take the MobiCAN with them. If it is used in a fix location in a control cabi-net as a HMI you can have it supplied with 10 to 32V via CAN-connector. Being on an outdoor deploy-ment on the way from one assignment to the next, the terminal can be supplied via accumulator and vehicle power supply. The housing is ergonomically designed and has a pressure-compensation ele-ment. Water can enter the plugs but not the interi-or of the housing. Overall, the device reaches an IP-class of 64.MobiCANDiagnostic processes in CAN-networks require a quick visualisation and different means of communication in a compact device. Mobi-CAN responds to that as a mobile industrial PC with visualisation. Use it for monitoring, flashing or analysing CAN-networks and handle layer 7-protocols like CANopen or SAE J1939. Key Features – Quick visualisation of CAN-data– Powerful and energy-saving ATOM-CPU– Numerous communication channels– Accumulator for mobile use– Rugged housing for outdoor-applications– Windows operating system for own software toolsMobiCAN in useMobiCAN is suited for both the automation and automotive sector as it incorporates a CAN interface and several wireless communication channels.Possible Usecases– Service– CAN-analysing– HMI– Data-logging– Flash-processes in vehicles4 TerminalsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201373MobiCAN Technical data CPU ATOM 1,1 or 1,6 GHz (on request)RAM 512 MByte to 1 GByteMemory Interfaces for SATA-HDDs and SD The memory equipment of the MobiCAN can be adapted customer-specifically.We advise to use storage devices > 4 GByteSupported CAN-interfaces CANUSB, CANfox, CANUSBlight, more on requestDisplay 7“ WVGA 800 x 480, fit for sunlightTouch ResistivCAN 2x CAN on 2x M12 connectors (2x Buchse)USB 2x USB 2.0, Interface „A“Ethernet 1x Ethernet, 100 MBit, M12Buttons 3x, On/Off, brightness up/ brightness downAccess to interfaces Bottom of the device and wirelessMobile power supply Integrated NiMHIP-class IP62Power supply 10-32V, via CAN-M12-interfaceWorking temperature range 0 to 50°CStorage temperature range -10 to 60°CWLAN and Bluetooth Available upon enquiryProducts of interestIndustrial PCs Page 64CANexplorer 4 Page 100MDT Page 102ODX-Editor Page 107Ordering informationArt.-No. DescriptionV930090000 MobiCAN 1,1 GHzV980641200 Power adaptorV980661000 Ethernet cable (RJ45 plug on M12)V980662000 CAN-cable for CAN1 incl. VCCV980662100 CAN-cable for CAN2USB Pin Pin assignment1 VCC (VBUS)2 – data3 + data4 GND (Ground)1 2 3 4CAN1 with VCC (left connector) Pin Pin assignment1 CAN-GND2 10-32V Power supply3 0V Power supply4 CAN-High5 CAN-LowCon. Connector thread is shield432 15CAN2 (center connector) Pin Pin assignment1 CAN-GND2 -3 -4 CAN-High5 CAN-LowCon. Connector thread is shield432 15Ethernet (right connector) Pin Pin assignment1 -2 Tx+ (transmit data +)3 Rx+ (receive data +)4 Tx- (transmit data -)5. Rx- (receive data -)432 15Remote IO-ModulesPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201374TerminalsEquipment and displayIts components are similar to the MobiCAN. A 1.1 GHz ATOM processor provides computing power at low energy consumption. There are 512 MB RAM available as well as an integrated SD-card with 2 GB for applications. The terminal contains a control and display panel for visualising data and operat-ing software tools. Consequently, Panel-PC 8000 is an ideal HMI.InterfacesThe terminal provides 2 CAN-channels with M12 plugs. External periphery like mouse or keyboard are simply connected via USB2.0. It provides an eth-ernet port via M12 with a bandwith of 100 MBit. Flexibility via PCI extensionsThe two extension slots enable an integration of addi-tional extensions. There are many different versions of extension cards available, much like our IPC-4: CAN, FireWire, digital and analogue inputs and outputs, Profibus and many more functions can be integrated for a customer-specific solution. Panel-PC 8000 can therefore be used as a standard-HMI or as an individ-ually tailored control system.Robust designHMIs in production facilities might be exposed to temperature changes, splash water and mechanical forces. Panel-PC 8000 is designed to withstand such effects with the help of a robust design. No water can enter the housing. All connectors have an inward barrier. The foil keyboard with extra large buttons is made for bigger gloves. Finally, a wall mount arm can be used for having the terminal mounted outside of a control cabinet.Panel-PC 8000Panel-PC 8000 combines the flexibility of our industrial PCs with a rigid control and display panel. Due to its robust design, it is highly suited for machine control and HMI purposes.Key Features – Robust terminal for machine control– Powerful and energy-saving ATOM-CPU– Extension slots for individual adaptations– Wall-mount arm for flexible usagePossible Usecases– HMI for machine control– Central processing unit with CAN master capability– ECU flashing4 TerminalsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201375Panel-PC 8000 Technical data Housing Plastic housing with wall mount armDimensions (L,W,H) 308 mm × 283 mm × 80 mmWeight 3,00 kgTemperature range Operation: 0°C – 45°C, Storage: -10°C – 55°CHumidity 5% - 95%, non-condensingIP-Class IP65Current supply 24 VDC ± 20% via CAN-M12 interfacesCPU ATOM 1,1 GHzRAM 512 MByteMemory Internal SSD ATA SolidStateDrive-Flash, 512 MB Internal SD-Slot with integrated 2GB SD-card Other SD-cards available upon enquirySupported CAN-interfaces CANUSB, CANfox, CANUSBlight, others upon enquiryTouch ResistiveCAN 2x CAN via 2x M12 connectors (2x female)USB 2x USB 2.0, interface „A“Ethernet 1x Ethernet, 100 MBit, M12Buttons / Foil keyboard 19 buttons incl. keypad and navigationLEDs 2 LEDs for monitoring current supply and errorsTouch ScreenSize 7“Resolution 800 x 480, 262 coloursSurface Anti-glare and wide viewOrdering informationArt.-No. DescriptionV970001000 Panel-PC 8000USB-interface Contact Pin assignment1 VCC (VBUS)2 – Data3 + Data4 GND (Ground)1234CAN1 Contact Pin assignment1 CAN-GND234 CAN-High5 CAN-Low432 15CAN2 with VCC Contact Pin assignment1 CAN-GND2 24V +/- 20% Current supply3 0V Current supply4 CAN-High5 CAN-LowEthernet Contact Pin assignment1 Tx+ (transmit data +)2 Rx+ (receive data +)3 Tx- (transmit data -)4 Rx- (receive data -)5. Connector thread is shield432 15432 1Products of interestIndustrial PCs Page 64CANexplorer 4 Page 100MDT Page 102ODX-Editor Page 107Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©20137605| PLCs The Sontheim programmable logic controllers (PLC) with CODESYS Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu ·www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201377Remote IO-ModulesPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201378Micro-controllerThe ARM7 micro-controller benefits from CODESYS as a runtime system which gets the most out of its performance and makes it programmable at will. The PLC works with the configured values auto-nomously. Hardware supportµ-FlexControl supports various hardware due to the CODESYS runtime system. It can easily be con-nected to other CAN-modules for a decentralised position in a CAN-network.CAN-InterfaceThe integrated CAN-interface is designed in accor-dance to DS301 and 401 for a flexible use in diffe-rent places and tasks in the CAN-bus network. All Sontheim CAN-interfaces comply to ISO11898 with a transfer rate of up to 1 Mbit. The signals can be ac-quired via RJ45 plug.Display and switchesSontheim follows a design concept of free configura-tion of hardware and software. That is why our PLCs can be adapted according to the requirements of your processes. There is a 7-segment display integra-ted which content can be programmed by you. Simi-lar to our IO-modules, you can also set baudrate and module address with four HEX-switches.Debugging-FunktionenCANopen facilitates numerous functions for rea-ching high process reliability and stability such as ints, write, force, step, data trace and remote de-bugging via CAN.Key Features – CODESYS 2.3 based– IEC in flash memory does not need to be loaded again– Debugging functions– Cycle time of 1 ms– Configurable switches and 7-segment displayµ-FlexControl is a programmable logic controller (PLC) with 16 digital inputs and outputs each. It uses CODESYS 2.3 that com-bines all programming languages. Therefore, the small PLC has a wide area of possible deployments.PLCsProducts of interestRM35 standard- and light-modules Page 14Industrial PCs Page 64CANexplorer 4 Page 100µ-FlexControl Technical data Runtime system CODESYS V2.3MemoryProcess replica Input 1024 Bytes, output 1024 BytesMarker 1024 flags with 8 Bits eachSize of IEC coder 640 KByteSize of data width 128 KbyteMaximum amount of POUs 512Remanence IEC code in flash memoryCycle time 1 msProgramming IEC61131-3 via CAN on PCDebugging Changes in programs and variables, online monitor, expiration control, ints, write, force, step, data trace and remote debugging via CANCAN-interface According to ISO11898, galvanically isolated, plug version RJ45Protocol CANopen with a CANopen MasterData transfer rate 1 MBitDigital inputsNumber of inputs 16, galvanically isolatedPotential isolation OptocouplerSwitching level „1“ +15.0V ... +28.8VSwitching level „0“ 0V ... +8,0VInput current 11 mASignal delay < 100 µsDigital outputsNumber of outputs 16Type of switch FET - Highside switchPotential isolation OptocouplerIout Max 1A fg 1 kHz Short-circuit-proof YesSignal delay < 100µs Ordering informationArt.-No. DescriptionV966307000 µ-FlexControlµ-FlexControl5 PLCsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201379IPC-FlexControlQNXAs an operating system we advise you to use QNX which is already widely accepted as an OS for time-critical applications. Drivers, protocols and pro-grams are running in a memory-buffered area that does not afflict the system core in case of a failure.CODESYS V.3Control and visualisation is realised with CODESYS V3 according to IEC 61131-3. It is a soft-PLC for X86 and 32 Bit-operated embedded systems, containing a realtime-kernel and a visualisation for automation systems.Scaleable performanceWe will offer you advice concerning the clockrates that vary between 600 MHz with an Intel Celeron M and 2 × 2,16 GHz with an Intel Core 2 Duo. There is also energy-efficient ATOM technology available. You can have up to 4 GByte DDR RAM built in for complex and resource-consuming tasks.Rough environments …The IPC-4 uses SATA HDDs that are cleared for 24/7 operations. We are happy to switch to industrial temperature ranges for you. It is also possible to have devices with not rotating parts like Solid State Disks (SSD) which will guarantee you highest pro-cess reliability even in very rough environments.Many interfaces in a compact designThe IPC-4 offers 6 × USB 2.0, 2 × Gigabit Ethernet (10 / 100 / 1000 BaseT), 2 serial interfaces, a DVI and a VGA slot. Additionally, there is a CF slot implemen-ted. You will note that the device facilitates a clear arrangement of cabling with all interfaces being al-located at the front cover. The side parts are reser-ved for cooling fans and heat exhaust. Little cooling fins add up to controlling any heat.Left side = standard, right side = flexibleProbably the most important advantage of the IPC-4 is its modular design that is suited for customer-specific extensions. PCI104 and pC104+ cards are up to most individual requirements like CAN, FireWire, digital and analogue inputs and outputs, Frame-grabber and many more functions.32 KB battery-buffered ZERO-RAM The IPC will save runtime variables in this RAM me-mory for you in order to keep them in a case of a loss of power. Our most powerful PLC benefits from the modular concept of the IPC-4. You can quickly integrate extension cards for additional in-terfaces and qonsequently adapt the PLC to your processes.Key Features – QNX for time-critical applications– CODESYS-based soft-PLC– High performance and additional interfaces possible– Scaleable performance– Suited for rough environments– Integrated power supply and cooling fan– All interfaces located on front coverSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201380PLCsIPC-FlexControl Technical data Housing Compact aluminum case with integrated top hat rail (TS35)Dimensions (L,W,H) 244 mm (+ 10 mm minimum space to the left and right) × 121 mm × 95 mm (without connectors)Weight 1,5 kgTemperature range* active coolingOperating: 0°C – 45°C, optional with automotive HDD or Industrial CF-card (-20°C – 65°C);* Storage: -20°C – 65°CHumidity 5% - 95%, non-condensingPower supply 24 VDC ± 20% (for standard versions)24 VDC -25%/+30% (for GL-versions, German Lloyd)Power supply for automotive area available on enquiryPower adaptor (integrated) ATX – compatible, Wake-Up via LAN supportedStatus LEDs* please see the manual for further information5V - LED illuminated when connected to power supplyDevice ready for start / started*Run - shows operating status of the IPC-4*Err – Errors cause the error LED to blink*Rel - LED is ilumintaed when relay adduct, turns off at dropout (Pin 12, 11 & 14) *HDD - shows the status of the internal HDD and the CF-card*Buttons SHDN – Start resp. automatic shutdown and power off, as long as ACPI is activated. Reset - Causes a warm bootHDD 2.5“ HDD (SATA or IDE up to 9,5mm hight)Power consumption at 24V DC** without external peripheryMax. power consumption 1,0 to 2,0AStart-up current 2,5 to 4,5ASupport of periphery components via USBCD-/DVD-ROM; CD-/DVD-RW; HDDs, USB-sticks, mouse and keyboard, other peripheral componentsCertificates EMV acc. to CE with EN 61000-6-4:2007, EN 55022:2006, EN 61000-6-2:2005, EN 61000-4-2:1995 + A1:1998 + A2:2001, EN 61000-4-3:2006, EN 61000-4-4:2004, EN 61000-4-5:2006, EN 61000-4-6:1996 + A1:2001GL (on inquiry)Interfaces Power / Watchdog 1 × power supply, 1 × relay, 1 × remoteVGA Depending on COM Express module (see CPU types)DVI 1 × DVI (resolution 640 × 480 to 1600 × 1200, depen-ding on display)CF CF-card acc. to specification 4.1 (CF UDMA Mode 0-4, PIO Mode 0-6)USB flash memory Internal slot for DiskonModule flash memory via USB 2.0Ethernet LAN1 Gigabit ethernet, Realtek RTL8111 10 / 100 / 1000 BaseTLAN2 Intel 82573L 10 / 100 / 1000 BaseT interface via PCIexpress laneUSB 6 × USB 1.1 / 2.0 up to 480 MBitpower output 500 mA eachSerial interfaces 2 × standard RS232 (with all handshake-signals), galvanic isolation optional (up to 2 kV)PCI104 or PC104+ 2x PCI104 or PC104+ slots for customer-specific interfacesOptional PC104+ cards - CAN-Bus- FireWire- Serial interfaces (RS232 / RS485 / RS422)- Profibus- Framegrabber- Digital / analogue inputs and outputs- Customer-specific functionsCPU-types600 MHz CPU Intel Celeron M 600 MHz, ULV, 512 KByte Cache, FSB 400 MHz RAM SO-DIMM DDR2 DDR533/ PC4200 up to 2 GByte Chipset Graphics & memory controller hub: Intel 915GME IO-controller hub: Intel 82801FBM (ICH6-M VGA resolution Up to 2048 × 1536 (75 Hz)1,5 GHz CPU Intel Celeron M 370 1.5 GHz, 1 MByte Cache, FSB 400 MHz RAM SO-DIMM DDR2 DDR533/ PC4200 up to 2 GByte Chipset Graphics & memory controller hub: Intel 915GME IO-controller hub: Intel 82801FBM (ICH6-M VGA resolution Up to 2048 × 1536 (75 Hz)2 × 2,16 GHz CPU Intel Core 2 Duo T7400, 2.16 GHz, (4M Cache, 667 MHz FSB, 65nm), socket mPGA479M RAM 2 sockets, SO-DIMM DDR2 667/PC5300 up to 4 GByte, 3 GByte usable Chipset Graphics & memory controller hub: Intel 945GME IO-controller hub: Intel 82801GHM (ICH7M-DH) VGA resolution Up to 2048 × 1536 (75 Hz)Additional informationOperating system QNXRuntime system CODESYS5 PLCsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201381Ordering informationArt.-No. DescriptionV969000600 IPC-4; 600 MHz Intel Celeron MV969001500 IPC-4; 1,5 GHz Intel Celeron M 370V969002100 IPC-4; 2 × 2,16 GHz Intel Core2Duo T7400Equipment / Adaptation V990230000 IPC-4 CustomizingProducts of interestRM35 standard and light-modules Page 14CAN-interfaces Page 46CANexplorer 4 Page 100MDT Page 102ODX-Editor Page 107Extensions– PC104-HiLo-CAN for up to 2 additional CAN-channels– Multi-IO-PC104+ for up to 8 digital IOs each and as an option 4 analogue IOs each– RS-combicard-PC104+ 4 RS232/RS485 interfaces– LEDcc-PC104 for controlling LED units– PB-ZR-PC104+ for Profibus control– FireWire-PC104+ for up to 3 FireWire-channelsDVI Pin Pin assignment01 TDMS-data 2 –02 TDMS-data 2+03 Shield TDMS-data 2,404 TDMS-data 4 –05 TDMS-data 4+06 DDC frequency07 DDC frequency08 Analogue: V-Sync09 TDMS-data 1 –17 TDMS-data 0 –18 TDMS-data 0+19 Shield TDMS-data 0,520 TDMS-data 5 –21 TDMS-data 5+22 Shield TDMS-frequency23 TDMS-data +24 TDMS-data –C1 Analogue: redC2 Analogue: greenC3 Analogue: blueC4 Analogue: H-SyncC5 Analogue: MasseUSB Pin Pin assignment1 VCC (VBUS)2 – data3 + data4 GND (Ground)VGA Pin Pin assignment1 Red2 Green3 Blue13 HSync14 VSync12 DDC-data15 DDC-clock9 5V5-8,10 GND4,11 NCRJ45 Pin Pin assignment1 TXD+2 TXD-3 RXD+4 BIAS15 BIAS16 RXD-7 BIAS28 BIAS218COM1 Pin Pin assignment1 DCD2 RXD3 TXD4 DTR5 GND6 DSR7 RTS8 CTS9 RI1 56 91 2 3 4Remote IO-ModulesPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201382PLCsKey Features – NMT master or slave– SDO-manager– SYNC server or client– Minimum boot-up of CANopen devices– Expedited server and client SDOs– Cyclic, synchrone and asynchrone PDOs– Identifier are allocated while creating the device- and network configuration– Error handling according to CANopenYou are able to respond to any CAN-controlling task like confi-guration, control and manipulation of even the most complex CAN networks with the CANopen Master Software. In addition to that you will save time by creating pools of standard configu-ratoin sets and have your fieldbus working in very little time.Products of interestIndustrial PCs Page 64Visual CANopen Page 83Ordering informationArt.-No. DescriptionV940601000 CANopen Master SoftwareV940610000 CANopen Master Software Runtime (128 PDOs)V940611000 CANopen Master Software Runtime (256 PDOs)V940612000 CANopen Master Software Runtime (512 PDOs)CANopen Master Software Technical data SYNC function ImplementedEmergency messages ImplementedBoot-up messages ImplementedNode Status Displayed in softwareSupported CAN-interfaces PowerCAN-PCI V1 and V2, PowerCAN-PCI104 V2InitNode function ImplementedHeartbeat SupportedTimestamp service SupportedSDO communication SupportedAPI function calls (NMT, SDO …)ApplicationAPISoftware-DPRAM Commonly used memoryCAN basic driverNMT-ManagerCANopen EnginePDO-ManagerSDO-ManagerRecvMsg-ManagerGuarding TimerPowerCANCANopen device 1 CANopen device nCANopen device 2Process data PDOHardware + FirmwarePCI-BusCAN-BusCANopen Master Soft wareSupported standardsThe software complies with CiA DS 301 for commu-nication with OSI layer 7. A comprehensive and cleanly programmed CANopen handling is espe-cially for the master in such a network essential. Thus, the software also contains CiA DSP405 for IEC11313-programmable devices.Functions of the softwareBy using the Sontheim CANopen Master Software you will be able to control digital and analogue CANopen devices. The driver as a NMT master is re-sponsible for starting up the network and monitor-ing it. It also synchronises the slaves and handles all data transfer. CANopen Master Software is capable of dealing with simple to most complex CAN envi-ronments.5 PLCsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201383Visual CANopenEasy configuration With the help of device data (EDS-files) Visual CA-Nopen will configure CAN-nodes for you. Those data will be compiled with the program „DCFCon-BIN“. All data that has been created with Visual CA-Nopen can be transfered to CANopen Master Soft-ware. Therefore, it provides a complete and easy configuration of CAN networks via modified EDX-data.Key Features – Display and processing of RPDOS, TPDOs and whole nodes– Saving and loading of whole project configurations– Writing of DCF-files and compiling via DCFConBinVisualCANopen is the complement to the CANopen Master Soft-ware. With its user-friendly graphical interface it allows a com-fortable configuration and parametrisation of all CANopen nodes in a CAN network. Products of interestCANopen Master Software Page 82RM35 standard and light-modules Page 14Industrial PCs Page 64PowerCAN-cards Page 47Visual CANopen Technical data Allocation of elements Tree structure with PDOs on the leftInformation on the rightData type VisualCANOpenFile (.vcof)Data classes – DK1: Information about a complete project, its values and changes to each node– DK2: Allocation of HTREEITEMs and the rest of information – DK3: Recording of global path information – DK4: Self-programmed functions– DK5: Recording of data that is created while reading out a specific folder (all folders and EDS-data)Writing of DCF-data – Changes to entries will be collected from the data class CProjectData and written into the corresponding EDS-file.– Object list will be converted to a DCF-file.DCFConBIN Compilation of DCF-fileDrivers Available for Windows 2000 and XPOrdering informationArt.-No. DescriptionV940602000 Visual CANopenRemote IO-ModulesPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201384Development in your standard systemThe realtime API facilitates developing in the com-monly used systems with no training necessary for C++ or Delphi software engineers. It is also possible to use customer-specific control software in combi-nation with the API.“Highspeed“ at “low requirements“The innovative realtime environment for Windows enables you to control CANopen modules with a frequency of 5 KHz. A timer module guarantees its realtime capabilities. While working with the soft-ware, you will develop and work in a conventional way in a user-mode. However, after finishing and testing, it will create a DLL that is processed in ker-nel-mode with highest priority of the operating systems. rt AIDiAAPIKey Features – Realtime CAN environment for Windows 2000 and XP– Cycle times of 200 µsec with a jitter of < 5 %– Data communication and exchange via shared memory– CANopen protocol stack– Interface for applications between user software and realtime-kernel– No training for complex realtime development tools necessary Rt AIDiA (realtime- Automation API for Immediate Direct IO-Ac-cess) is an innovative API for realtime control of CAN applica-tions with the operating systems Windows 2000 and XP. It is ai-med at enabling a highspeed control of CAN-participants.PLCsProducts of interest RM35 standard and light-modules Page 14 Industrial PCs Page 64PowerCAN-cards Page 47CANexplorer 4 Page 100Ordering informationArt.-No. DescriptionV940200000 rt AIDiArt AIDiA Technical data Software requirementsPC-Hardware Standard CPU with minimum 400 MHz Memory Min. 256 MBCAN-hardware Intelligent CAN-card of the PowerCAN-family with 2 CAN-interfaces 2.0BSoftware development system Borland Delphi and Windows Visual C++Realtime-module CANopen stackOverviewApplication – Visualisation of process data – Parametrisation– Suitable for any Windows applicationsKernel – Shared memory for data transfer and CANopen master configuration– Protocol stacks – User application– Fieldbus basic communicationDebugging – For machine control with cycle time of 1 ms – Realised on application layerClipping – All actor and sensor data in shared memory – Synchronisation of data in 100msec rate via process parame-ter module – User data exchange module for transport between control software and application layerControl – Execution of control with up to 256 individual tasks – Timer– Sequencer– Datentransfer to applicationAdditional informationOperating system Windows 2000 and XP5 PLCsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201385Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©20138606| Motion control Overview of our motor control sectionSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu ·www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201387Remote IO-ModulesPC InterfacesIndustrial PCs Terminals PLCs MotionControlPrinting SystemsProgramming Interfaces (API)Analysis-Diagnostics- ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201388HousingThe compact housing is made of aluminum. It con-tains a top hat rail mount and a front cover with all interfaces for better overview in the control cabi-net. The technician will note the convenience while working at the bus cabling. You can also set modu-le address and baud rate in short time via DIP-switch.Stepper motorAll connected stepper motors are current-con-trolled. Either 24V or 48V stepper motors with up to 10A can be dealt with. The current in each phase is seperately controlled. Finally, stanby current can be adjusted to the nominal current between 0 and 100%. Operation modesYou can switch between full, half and micro-step.There is an incremental encoder with a resolution of 16 Bit available as well.Safety firstThe current limit can be configured and saved as a basis value, avoiding errors in the calculation. Like all our controlling devices SMC100 also contains an emergency-stop function which is activated as soon as it registers a lack of bus communication. Key Features – Control of 2 bipolar 2-phase stepper motors– Phase current of up to 10A– 4 galvanically isolated inputs and outputs– CAN-interface according to DIN ISO 11898– Own intelligence for self-regulation and data organisation– Free configuration and saving of operating data– Compact IP20 case with integrated top hat railCANSMC100 is a stepper motion controller for bipolar 2-phase step-per motors. Similar to VC105 and MC105 the controller offers some functions for configuration and safety. You will benefit from an integrated logic module for configuring and saving operating data. Ordering informationArt.-No. DescriptionV966295400 SMC 100Products of interestRM35 standard- and light-modules Page 14Industrial PCs Page 64PowerCAN-cards Page 47 SMC100 Technical data Hardware Power supply of motors Separated, 24V/48V DC up to max. 10Aµ-Controller Texas Instruments TMS320 DSPFieldbus CANopen according to DS402Interfaces 4 dig. inputs / 4 dig. outputs, galvanically isolated, opt. 1 encoder-interfaceOperating modes 1/1, 1/2, Micro-stepPower supply 24V DC/ 48V DCHousing Aluminum case with IP 20Temperature range Operating: 0 °C to 60 °C Storage: –10 °C to 70 °CHumidity 90% non-condensingOperating status 1 × LED green for power supply (5V) 1 × LED green for operation mode (Run) 1 × LED red for error status (Err)Dimensions 115 x 45 x 118mm (WxHxD)Baud rate and Pins Range Baud / assignment0 101 202 503 1254 2505 5006 8007 10002 CAN L (low)3 GND7 CAN H (high)SMC 1006 Motion ControlSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201389MC105 Key Features – Compact aluminum housing with IP20 and top hat rail– Safety functions for process reliability– Own intelligence for autonomous operation and data handling– Free configuration and memorising operation dataMC105 Technical data Hardware Dimensions 241 mm × 120 mm × 48 mmHousing Aluminum case with IP20Weight approx.: 800gTemperature range Operation: 0 °C to 60 °CStorage: –10 °C to 70 °CHumidity 90 % non-condensingPower supply 24V DCFieldbus EtherCATMicro-controller Philips Arm 7Power supply of valves separately, 24V DC to max. 5ALEDs VCC RUNERRORDisplay 2 lines with 16 characters eachProducts of interestRM35 standard and light-modules Seite 14Industrial PCs Seite 64PowerCAN-cards Seite 47MC105 is a motion controller for up to 4 DC motors. Similar to the VC105, it has various possibilities for configuration, safety functions and a high user-friendliness. An integrated logic module auto-matically sets and saves all relevant operation data. The motors are all current-controlled. It is possible to handle 24V DC motors with up to 5A via incremental encoder with a resolution of up to 12 Bit. Ordering informationArt.-No. DescriptionV966295000 MC105-4 EtherCATAdditional current settingsThe maximum current can be configured and saved as a basis value in order to avoid miscalculations.The integrated emergency-stop function is activa-ted as soon as it registers a lack of bus communica-tion.RJ45 (Ethernet connector) Pin Pin assignment1 TX+2 TX–3 RX+4 –5 –6 RX–7 –8 –189-pole Phoenix clamp Pin Pin assignment1 24V (supply)2 0V (supply)3 24V (Encoder)4 0V (Encoder)5 A (Encoder)6 B (Encoder)7 0 V (Encoder)8 + (Motor)9 – (Motor)1 2 3 4 5 6 7 8 9Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©20139007| Printing systems Have a look at our EvoPrint for indsutrial printing tasksSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu ·www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201391Remote IO-ModulesPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201392Key Features Technically advanced – 300dpi at a printing speed of 180m/min– Active velocity compensation and a detection of the current printing direction– Assembly in machine or on moving axes– Printing of text, 1D & 2D barcodes as well as graphics– No changes to production processIntegrationYou can integrate the EvoPrint into your production line without changing it - the printing system re-quires neither an additional process step nor an ex-tra PC. Consequently, you will save process time and costs.PrintingAt a printing speed of 3m/sec you will reach a reso-lution of 300 dpi, making EvoPrint faster than most other devices. A diagonal arrangement of print heads allows a print height of 50mm per line. You are absolutely free in choosing the printed content. The system is capable of printing text, barcodes, datamatrix or graphics.Area of applicationDue to a very compact design, MobiCAN can be in-tegrated into processes in many packaging and handling processes. Moreover, it can be assembled statically or moving on 2 axes. Have it mounted in a 90° angle for printing on packages from left and right.Velocity compensationPrinting systems face grat challenges as soon as they have to manage changes in speed or direction of printing. An active and fieldbus-controlled com-pensation of both accelerating and decelerating avoids stretching or rupture of the printed image. Direction monitoringMore complex production processes often lead to rapid changes in the movement of the objects that shall be printed upon. This is especially true of the packaging industry. In order to print only once on the media there is a direction monitoring imple-mented.ControlEvoPrint is connected to a user-interface via LAN/ethernet. You are free to use EtherCAT, CAN, stan-dard ethernet or incremental encoders for control-ling it.EvoPrint is a TIJ 2.5-based industrial printing system for the quick and precise prrinting on different surfaces. Key advantages are its different inks for changing print media, a high quality at high velocities and an easy integration into existing processes.Possible usecases– Packaging– Wood-processing– Special engineering – Pharma packaging – Materials handling– Plant engineering– Other industries with highspeed printing tasksPrinting systemsEvo Print Example for a system integrationUser-PC 1Driverer32 Bit Micro-processorIncremental encoderCartdridge 1Cartdridge 2Cartdridge 3Cartdridge 4s7 Printing SystemsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201393Ordering informationArt.-No. DescriptionV966191000 EvoPrint printing systemV966191200 EvoPrint SAT printing controllerV966191210 EvoPrint SAT print head (1 ×T IJ 2.5)V966191010 HP C8842 Versatile BlackV966191020 HP SPS 1918 DyeV966191905 HP C6168A Spot Red TIJ 2.5V966191906 HP C6169A Spot Green TIJ 2.5V966191907 HP C6170A Spot Blue TIJ 2.5V966191908 HP C6173A Spot Yellow TIJ 2.5Encoder Pin Pin assignment1 Channel B2 Channel A3 –4 GND5 Earth6 +30 V7 –8 0 V9 –6 951RS232 Pin Pin assignment1 –2 RXD3 TXD4 –5 GND6 –7 /RTS8 /CTS9 –9-pole Phoenix Pin Pin assignment1 DI 0V2 DI + 30 v3 DO 44 DO 35 DO 26 DO 17 Earth8 FI 0V9 FI + 30 V1 2 3 4 5 6 7 8 9RJ45 (ethernet-connector) Pin Pin assignment1 LAN/EtherCAT_TX+2 LAN/EtherCAT_TX–3 LAN/EtherCAT_RX+4 CAN L (low) (optional)5 CAN H (high) (optional)6 LAN/EtherCAT_RX–7 CAN GND (ground) (optional)8 –18EvoPrint Technical data Dimensions (W × H × D) 114 mm × 218 mm × 187 mmIP class IP52 Power supply 30V DC (± 5 %)Weight approx. 3,3 kgHumidity while printing 10 % – 80 % Storage humidity 10 % – 80 % Temperature while printing +10 °C – +40 °CStorage temperature +10 °C – +30 °CInterfaces 1 × RJ45 LAN 100 MBit IEEE 802.3, 2 × RJ45 (EtherCAT or CAN),2 × incremental (encoder) interface (SubD 9), 1 × power supply 9-pole Phönix,4 × digital outputs (Ub -0,5 V), 1 × RS232 (SubD 9)Buttons, LEDs 4 buttons for menu, 6 × Status-LEDs for EtherCAT/CAN and LANLCD LCD-Display with 2 × 8 characters for system status, error code and filling level alarmSpeed Maximum speed of 180 m/min at 300 dpi resolutionDistance to medium < 2 mmPrinting height max. 5 cm in one printing lineCPU – Powerful 32 Bit µc with 200 MHz – Quick FPGA for controlling cartridgesMemory – 32 MB Flash, 64 MB RAM on boardFeatures – Printing while accelerating or decelerating– Active velocity compensation (no stretching or rupture of image)– Direction monitoring (positive, negative)– Software / firmware update via LAN– Protected against dustAssembly Static or flexible at moving axesNumber of cartridges 4 × HP (TIJ 2.5 technology) Supported cartridges C8842A Versatile Black, Q2344A SPS1918 DYE BlackC6168A, C6169A, C6170A and C6173A Spot Color (red, green, blue and yellow)VP90-E (UV-curing), others on inquiryAverage drop size 26 – 29 pl (depending on ink)Bulk system management Ink supply via bulk canisters for continuous printing Cartridge management Cartridge calibration (pre-warming, spitting, pulse amplitude, voltage)Software – Different software tools for configuration and integration in existing applications– Programmable 32 Bit API (DLL)6 951Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©20139408| Programming interfaces (API) This section is about the SiECA 132 MT-CANapi with up to 512 simultaneous handlesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu ·www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©20139508| Programming interfaces (API) This section is about the SiECA 132 MT-CANapi with up to 512 simultaneous handlesRemote IO-ModulesPC InterfacesIndustrial PC Terminals PLCs Motion Control Printing SystemsProgramming Interfaces(API)Analysis-Diagnostics- ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201396Interface-supportCANUSB, CANfox, CANUSBlight and also the diffe-rent versions of PowerCAN-cards are supported. We can also state some third-party interfaces on en-quiry. MultitaskingMT-API handles a simultaneous access of different applications and interfaces quite easily. This way, you can have a trace of the CAN-bus next to other CAN-processes on a parallel basis. Overall, 512 parallel handles are possible. It contains a buffer for 1.200 CAN messages for every handle (600 receive, 600 transmit).Creating an applicationOur MT-API comes with a DLL or LIB for integration into an own development system for creating indi-vidual applications. It offers all prototypes of func-tions to the programmer. Every interface contains a free-of-charge API with 4 simultaneous handles.SiECA 132MT-CANapiSiECA 132 Technical data Handles Simultaneous access of up to 512 handles to driverVersions – Restricted (max. 4 handles – free of charge) – Professional (max. 65 handles) – Enterprise (max. 512 handles)Driver-function On layer 2 of OSI layer modelSupport for CANAs, CANUSB, CANfox, CANUSBlight, PowerCAN-PCI V1 and V2, PowerCAN-CPCI, PowerCAN-PC104+ and PowerCAN-PCI104 V2Drivers Windows 98, 2000 Professional, XP, Vista, 7 32 and 64BitOrdering informationArt.-No. DescriptionV940171000 SiECA132 MT-CANapi RESTRICTEDV940172000 MT-CANapi SiECA132 ProfessionalV940173000 MT-CANapi SiECA132 EnterpriseProducts of interestCAN-Interfaces Page 46CANopen Master Software Page 82CANexplorer 4 Page 100All Sontheim CAN-interfaces are fitted with our MT-CANapi in or-der to provide a programming interface for you that enables an integration of your software into our hardware.Key Features – One API for all internal and external interfaces– Simultaneous access of different applications and interfaces onto the API– Depending on type of PI up to 512 parallel handles– Comes with a DLL or LIB for integrating own applications into a programming environmentProgramming interfacesApplication 1SiECA 132 TASK multithread-CANapiApplication … Application nSYS-Driver … SYS-DriverCAN-HW … CAN-HWphysical CAN-network8 Programming InterfacesSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©201397Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©20139809|Analysis, diagnostic & tools Please find the comprehensive diagnostic tool chain with its different component in this sectionSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu ·www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©20139909|Analysis, diagnostic & tools Please find the comprehensive diagnostic tool chain with its different component in this sectionRemote IO-ModulesPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013100Data processingCANexplorer 4 offers various functions for process-ing CAN-data, e.g. classical text-based traces, graphs, bar graphs, LEDs, filters and triggers. Gener-ating a test set-up can be carried out by connecting different functional elements via ‘Drag & Drop’. This enables the software to consequently display com-plex processes in a visual and common manner.Visualisation You can adapt the data visualisation by defining triggers and filters. It is also possible to take an ac-tive part in the bus communication and generate and transmit messages that are also shown in a vi-sualisation. Have your telegrams sent manually, ful-ly automatic or via trigger. Data abstraction Use an integrated protocol abstraction for auto-matically interpreting data to CANopen and J1939. The CAN-data is then available as pre-processed and ‘readable’ information. Further protocol stacks can easily be added with updates. All proprietary protocols and Raw CAN-data can be processed with a manual symbol editor. This tool is used for defining symbols and translating the payload of a CAN-frame into comprehensible values.Parallel processesCANexplorer 4 obtains a multi-thread support for parallel usage next to other applications running on a PC and the visualization of various modules at the same time.CANexplorer 4Modular, intuitive, efficient – CANexplorer 4 is a completely new developed field bus-analyzing software which represents the huge know-how in working with CAN-networks in complex ma-chines and vehicles. The new generation obtains a significantly enhanced range of functions and an improved handling. This makes the CANexplorer 4 a very intuitive and powerful tool.Key Features – User-defined test setups with graphic elements and Drag & Drop function– Receive, process, transmit and abstract raw data – J1939 and CANopen protocol support– Modular design with extension modules– Import and export of signal databasesFeaturesInputSignal processing Transmit Replay and hardware inputsProcessingFilter Protocol filter TriggerVisualisationLog Graph Trace Statistic …CANexplorer 4 9 Analysis, Diagnostics, ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013101CANexplorer 4 Technical data Operating system Windows 2000 SP4, XP, Vista (32 Bit)CPU 1,6 GHz Intel PentiumRAM 512 MByte Graphics 1024 × 768, 16 Mio. coloursMinimum hard disk space minimum 80 MByteSupported CAN hardware CANUSB CANfoxCANUSBlightPowerCAN-PCI V1 and V2PowerCAN-PC104+ PowerCAN-PCI104 V2Other CAN-hardware available upon enquiryFeaturesReceiving and transmitting CAN-messagesSignal generator with different signals (sinus, saw tooth, rectangle)Manual transmitting of definable CAN-messagesCyclic transmitting of definable CAN-messagesTransmitting in block modeFilter CANexplorer 4 supports filtering for identifier, data bytes, symbols and message typesTrigger Canexplorer 4 uses pre- and post-triggerSignal database Saving of messages in a database as well as visualizati-on via texts and graphic elements for intuitive handling Editor for generating and processing of signals (mes-sage, multiplexer, key, groups and signal)For both data import and export there are various data types supportedVisualisation Trace, graph, bar-graph, tachometer, symbol-monitorData processing Writing in log-file, replay mode Protocol support Raw-CAN, CANopen, J1939, implementation of proprie-tary protocols upon enquiryBus statistic Overview of transmitted and received messages bus-charge and CAN-levels Quick trace Quick monitoring of the CAN-channels without previous creation of a test setupOrdering informationArt.-No. DescriptionV940340010 CANexplorer 4 basisV940340099 Software maintenanceV940340020 Extended graphV940340021 Extended measurement setupV940340022 BarGraph & Tacho, LEDV940340023 Protocol filter J1939V940340024 Protocol filter CANopenV940340025 Signal-generatorV940340026 DBC-import & exportV940340027 ASC-supportV940340029 Vector-support for CANcardXLV940340030 Peak-support for PCAN-USBProducts of interestIndustrial PCs Page 64CAN-interfaces Page 46MobiCAN Page 72MDT Page 102Remote IO-ModulesPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013102MDTAuthoring ToolIntuitive handlingAll diagnostic applications and surfaces are created via „Drag&Drop“. The vehicle parameters are then visualised via graphs, tachometers, bar graphs etc. The latest release also includes a 3D graph for addi-tional diagnostic perspectives. You can see 3 differ-ent layers of your diagnostic values at the same time for a target performance comparison with scan of differences between all values.Guided diagnosticsYou can access a pool of ECU data without any need for experience with ECU communications. Instead, the user is guided via fault tree to the cause of an er-ror or non-defined status. MDT offers all means for doing in-detail expert diagnostics or guided ones for inexperienced users. MDT - your personal graphical repair shopThe MDT graphical programming allows service technicians to integrate their field-gained knowl-edge into the diagnostic application. Again, they don’t need programming experiences. This makes the analysis of data and eliminating errors much faster and more intuitive. You can add tool bars, buttons, menus and functions and have them allo-cated in a way that suits your requirements most. As branding becomes more and more important, you can even adapt it completely according to your Corporate Identity. The M.D.T. (Modular Diagnostic Tool) is an innovative and comfor-table software for creating all kinds of service applications for vehi-cles up to End-of-Line programming (EoL). Another field of appli-cation is measuring and analysing machine data in any machine network, like metering valves, speed or fuel levels. There are nu-merous possibilities for visualisation and different application flow charts, which enables. A major advantage is an abstraction of ECU-communication into ODX and an intuitive operating of the pro-gram without the need for in-depth programming-experience.Key Features – Different diagnostic modes depending an experience-level of the user– Easy adaptation an high flexibility at creating applications due to modular concept– Pre-defined functions of the program flow blocks– Different visualisation tools for the user interface– ODX-editor for creating own ODX-filesDiagnostics Creating an applicationCreate your diagnostic application in three easy steps: • Creation of a database via ODX-data and customer-specific data • Integration of database into your diagnostic project within the MDT Authoring Tool • Development or modification of your diagnostic project9 Analysis, Diagnostics, ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013103Ordering informationArt.-No. DescriptionV940800000 MDT Authoring ToolV940801000 MDT Authoring Tool maintenance contractV940802000 MDT runtime licenseProducts of interestIndustrial PCs Page 64CAN-interfaces Page 46CANexplorer 4 Page 100ODX-Editor Page 107MDT Authoring Tool Technical data Minimum system requirements of a service deviceIntel Pentium III, 750 MHz or higher256 MB RAMMinimum resolution of 800 × 600USB 1.1 or higherMinimum system requirements of a device for creating service applications Intel Pentium IV, 2 GHz or higher, 512 MB RAMOperating systems Windows 2000, XP, Vista & 7Supported CAN-interfaces CANUSB, CANfox, CANUSBlight, PowerCAN-PCI V1 and V2, PowerCAN-PC104+, PowerCAN-PCI104 V2General program structure Graphical program flow editor for internal data ma-nagement of a diagnostic page, graphical user interface designer (GUI designer)Supported standards CANopen, SAE J2534, SAE J1939, ISO 15765 (KWP2000 on CAN) ODX 2.0.1Access to Lotus Notes and other databasesHardware drivers Windows 2000, XP, Vista & 7Convenient multi-user administrationTake advantage of expiring access rights and give time-related permission for function elements to service personnel or con-tractors. For example, you will be able to define via voucher that a technician gets a timely limited access to ECU flashing applica-tions in addition to the standard diagnostics. That puts you in a position to have situative adaptations and different billing mo-dels. In addition to that every user can get updates for applica-tions via FTP that you can configure on your own. The whole pro-cess can be fully automatic. Our RP1210B is an interface for ab-stracting hardware in order to connect a CAN-interface to the ve-hicle network.Support of standard und proprietary protocolsMDT supports numerous international protocol layers like CANo-pen, SAE J2534, SAE J1939, ISO 15765 (KWP2000 on CAN) as well as proprietary and customer-specific protocols. The range of your MDT can therefore be adapted to your individual applications and processes. Finally, we have a broad knowledge in the imple-mentation of third-party protocols.MDT in action Specific user-interface Classical interface with guided diagnostic session Different means of visualisationRemote IO-ModulesPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013104CLC-MCommunication Lifecycle ManagerData lifecycle CLC-Manager focusses on a comprehensive visualisa-tion and editing of all communication-related pro-cesses and definitions in ECUs. The goal is to achieve an acceleration of ECU development as well as a sim-ple and reproducible working with ECU communica-tion data. There are four main areas covered by the software:- Definition of requirements- Implementation of data and processes- Test and evaluation- Releases and export into diagnostic applicationsRequirementsBoth a vague definition of the communication inter-faces and the vehicle / machine structure are listed in this section. Such a pool of information is kept in a for-mat that is independent from any protocol. It is there-fore a data collection for later editing or already a bib-liography of device and process data.ImplementationThe implementation section contains all compo-nents for ECU software developers and diagnostic authors. There is a project view integrated for edit-ing ODX-files, style sheets and test environments as well as verifying sources. The protocol and vehicle view enables a convenient handling of ECUs and their corresponding communication. CLC-Manager offers different layers for a better overview and clear picture of the superior and inferior objects in the ECU communication. In addition to that it is also possible to work on software versions, proto-cols, busses and tasks.A detail and table view provides search fields, navi-gation tools, copy and paste and other functions for making the work at ECUs convenient and avoid-ing mistakes.TestThere is a test view integrated for testing the creat-ed communication services on the fieldbus. It is also used for verifying specifications and protocols. The user can arrange the test view and content in a way that suits his own setups. Similar to the MDT, the CLC-Manager can be adapted according to in-dividual requirements. CLC-Manager is a development environment for the management of fieldbus-based data. The data format is based on ODX. All func-tions within the development of applications are covered, starting with the organisation of ECU-data, going on to monitoring the physical and logical connections between different ECUs. This way, it is possible to organise, edit and handle the complete lifecycle of communication data. Key Features – Management of all fieldbus-related data ranging from specification to release– Development, visualisation and maintenance of communication interfaces in ECUs– Full description of the dataflow between and within ECUs– Simple connection with the Sontheim MDTDiagnosticsPossible use-cases– ECU development and tests– Service at fieldbus-based systems with comparison and revision of different releases– Visualisation of the communication flow in machines or vehicles9 Analysis, Diagnostics, ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013105Ordering informationArt.-No. DescriptionV940822000 CLC-ManagerV940822001 CLC-Manager Software-MaintenanceProducts of interestIndustrial PCs Page 64CAN-interfaces Page 46CANexplorer 4 Page 100MDT Page 102CLC-Manager Technical data Minimum system requirements 2 GHz or higher1 GB RAMMin. resolution of 800 × 600Recommended system requirements 3 GHz or higher2 GB RAMSupported operating systems available for Windows XP, Vista & 7Supported CAN-interfaces CANUSB, CANfox, CANUSBlight, PowerCAN-PCI V1 and V2, PowerCAN-PC104+, PowerCAN-PCI104 V2FeaturesODX-data - Description of all vehicle diagnostic data and ECU data in XML- Extended ODX for full description of all communica-tion data- Layer models for avoiding duplicated data- Data abstraction, overwriting, and replicating data via referencesDiagnostic services - Description of diagnostic data like request/response, Param, DataObjectProp, CompuMethod, Unit- Replication via referencesRequirements - Data collection of communication interfaces and vehicle / machine structure- Creation of data independent from protocolsImplementation - Detailed implementation of interfaces- Import function for .dbc und a2I- Project view for ODX-files, style sheets and Test setups- Detail view for convenient creation of ODX-data- Table view for editing ODX-data even without ODX experienceTest - Execution of communication processes in a test environment- Creation of test specifications and protocols- Adaptation of the test view via style sheets- Comparison to reference valuesRelease and diagnostics - Code-generator for different platforms and program-ming languages- Diagnostic-interface towards MDT- Document handling via XSLT, data will be converted into .pdf or .doc- Firmware release organisation and history of different firmware versionsCLC-Manager Different layers within the ECU communication Clearly arranged view of the ECU-data Test view for simulating communicationRelease and diagnostics Together with the Sontheim MDT the CLC-Manager offers a platform for both development and service tasks at vehicles and machines. The combination of the tools is realised with an easy-to-use software interface. The integrated code generator is used for creating source code independent from operating platforms and programming lan-guages. Moreover, firmware releases and communication data can be exported into .doc and .pdf format for keeping track of the work at ECUs.Remote IO-ModulesPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013106VehicleSimulatorComprehensive simulation functionsThe Sontheim simulator offers numerous functions for creating a broad understanding of the vehicle CAN-bus. There are switches and displays of the ignition, the electronics with lighting and power supply as well as a dashboard on the simulator available. You can adjust all of the vehicle functions via jumpers, slide controls or within the software that comes along with the device. All possible error conditions can be simulated for an in-dept training at the CAN-bus in connection with different ECUs in vehicles. Hard- and software diagnosticsBesides the hardware controls, the user can define error conditions and solutions to that via Sontheim diagnostic software MDT. Depending on the know-ledge of the user, you can choose between guided analysis or expert analysis. The software shows for each error the corresponding vehicle behaviour and is also suited for a virtual-only simulator versi-on.A very useful feature for you might also be the vali-dation and simulation in the prototype construc-tion. Specifically designed for training and education purposes, the vehicle simulator facilitates a very practical and descriptive knowhow transfer in the area of ECU communication. The users are trained at an operational device in vehicle electronics, ECUs, diagnostics, end-of-Line programming (EoL), CAN-bus and SAE J1939Key Features – Practical training for visualising communication processes between ECUs– Training in handling CAN-data and based on that ODX-data– Comprehensive simulation and diagnostic possibilities– User-friendly diagnostic software MDT for creating diagnostic applicationsDiagnostic-ToolsOrdering informationArt.-No. DescriptionV930242100 Vehicle SimulatorProducts of interestIndustrial PCs Page 64CAN-interfaces Page 46CANexplorer 4 Page 100MDT Page 102Vehicle Simulator Technical dataComponentsCANUSB 2x CAN, CANUSB-cable Interface PC / SimulatorMDT Runtime license Software for MDT vehicle diagnostic applicationsDiagnostic application Specifically created applicationCANexplorer 4 CAN-Bus diagnostic software ModulesPower supply and communication Battery, ignition, voltage control, dashboard and ECU controlMotor and gearbox Motor engine speed, gear, speed, fuel level, cooler temperatureDashboard Analogue values, digital values, CAN-based messages and valuesLighting ECU-control, lighting ECU9 Analysis, Diagnostics, ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013107ODX EditorMonitoringODX-data is created and edited with the help of a graphi-cal user interface. The software monitors all adherence to rules for creating valid data and it facilitates the writing of texts.User supportThe ODX-Editor is made for handling and processing ODX-data for diagnostic applications. All parameters of an ECU are transferred into a database, including communication parameters like baudrate and ECU ID, for which you can adjust both access and protocol specification. In order to support the user in the process of verifying the created data, ODX-Editor can check the validity by calling a con-nected ECU and displaying the return value. ODX-Editor is a software that completes the range of functions of the MDT Modular Diagnostic Tool. It is used for abstracting ECU parameters and visualising existing ODX-data. The software is compliant with ASAM MCD-2D V2.0.1.ODX-Editor Technical data System requirements Intel Pentium IV, 2 GHz or higher 512 MB RAMSupported operating systems Windows 2000, XP, Vista & 7Supported CAN-interfaces CANUSB, CANfox, CANUSBlight, PowerCAN-PCI V1 and V2, PowerCAN-PC104+, PowerCAN-PCI104 V2Overall program structure Integrated module for executing ODX-servicesSupported standards CANopen, SAE J2534, SAE J1939, ISO 15765 (KWP2000 on CAN) ODX 2.0.1 Access to Lotus Notes databasesHardware-drivers Windows 2000, XP, Vista & 7Key Features – Support for the following protocols: • CANopen, • SAE J2534, • SAE J1939, • ISO 15765 (KWP2000 on CAN) • ODX 2.0.1– Access to Lotus Notes databases– Detailed and extendable help function– Debugging mode for verifying service configurationsOrdering informationArt.-No. DescriptionV940820000 ODX-EditorV940821000 ODX-Editor MaintenanceProducts of interestIndustrial PCs Page 64CAN-interfaces Page 46 CANexplorer 4 Page 100MDT Page 102Remote IO-ModulesPC InterfacesIndustrial PCs Terminals PLCs Motion Control Printing SystemsProgramming Interfaces (API)Analysis-Diagnostics- ToolsSontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de/en · info@s-i-e.de · ©2013108Ordering informationArt.-No. Description940840000 SiE Flash-Tool (KWP 2000)Products of interestIndustrial PCs Page 64CAN-interfaces Page 46CANexplorer 4 Page 100MDT Page 102ODX-Editor Page 107Support of protocols and microcontrollersThis tool enables a download of applications, flash-loaders and other data - based on the KWP2000 communication protocol. However, its multi-proto-col support also facilitates the use of other proto-cols like CANopen, SAE J1939 and customer-specific or proprietary protocols. In addition to that there are numerous 8, 16 and 32 Bit microcontrollers sup-ported like Infineon, Motorola, Fujitsu Siemens, Philips ARM7 and Atmel ARM9 as well as TriCore-based ECUs.OperationIn order to guarantee the highest possible operat-ing comfort, there are various “Look and Feel“ ele-ments implemented. The flash process itself can be set to either guided or automatic mode.Modular designWith its modular design the Flash-Tool can be equipped individually, fitting its functions and us-er-interface exactly to your requirements. Besides Intel and Motorola Hex-format there is support for proprietary formats available upon request. Anoth-er benefit for you is a programming of binary data if needed. All configuration files that have been read and cre-ated by the Flash-Tool are saved in XML-format for further editing.As part of the Sontheim diagnostic tool chain, the Flash-Tool is designed for flashing single ECUs in a vehicle. Key Features – Realised as an MDT- or MFC-application, depending on your requirements– Individual realisation of your specific flash process– Adaptation to individual security and data collection means like seed & key algorithms– Multi-protocol support by using the MDT diagnostic tool protocol layers– OEM look and feel– Support of existing hardware-interfaces upon enquiryFlash-Tool Technical data Bus systems CANAdditional bus systems upon enquiryProtocols KWP2000CANopenISO 15765 (Diagnostics on CAN) J1939Raw-CANOther protocol upon enquiryMicrocontroller-support Infineon SAK C167 familyPhilips ARM7, ARM9 familyMotorolaFujitsu SiemensAtmelTriCore-based ECUsOther microcontrollers upon enquiryFormat-support Intel Hex-formatMotorola Hex-formatSystem requirements Windows 2000/XP, 700 MHz CPU, 256 MB RAMFlash-ToolFlash-ToolIf you require further information about our products, please fill in product name and cross “Info”. We will contact you as soon as possible with the requested documents. It is also our pleasure to answer telephone questions or welcome you to our facilities.Art.No. Description Amount Info[ ][ ][ ][ ][ ][ ][ ][ ][ ][ ][ ][ ][ ][ ][ ][ ]Type of enquiry[ ] Order[ ] Information requestCompany stamp / addressSignatureOrder formPlease copy and fax to the number men-tioned below.Sontheim Industrie Elektronik GmbHGeorg-Krug-Str. 2 · D-87437 KemptenPhone +49 (0)831/575 900 - 0Fax +49 (0)831/575 900 - 73info@s-i-e.de · web: www.sontheim-industrie-elektronik.de/enSubject to modifications and possible errors. All versions prior to this catalogue lose their validity. Some of the mentioned product names in this catalogue might be trade marks of their specific owners. They are not necessarily marked via ™ or ®.We are looking forward to your enquiry. For a personal advice and detailled information please refer to our specialists:Sontheim Industrie Elektronik GmbHGeorg-Krug-Straße 2 · D-87437 KemptenTelephone +49 (0)8 31 / 57 59 00 - 0Telefax +49 (0)8 31 / 57 59 00 - 73info@s-i-e.de · www.sontheim-industrie-elektronik.deSontheim Industrie Elektronik GmbH Product catalogue