Load Interrupter Switchgear - Narrow Design Brochure

MV Metal -Enclosed Fusible Switchgear Technical Data Effective: August 1999 Page 1 TD.45A.01A.T.E New Information Cutler-Hammer Description WLI (Load Interrupter) switchgear is an inte- grated assembly of switches, bus and fuses which are coordinated electrically and mechanically for medium voltage circuit protection. All major components are manu- factured by Cutler-Hammer, establishing one source of responsibility for the equipment’s performance and assuring high standards in quality, coordination, reliability, and service. A complete line of Cutler-Hammer switches and fuses is available, as follows: ? 5, 15, 27, and 38 kV voltage classes. ? 600-ampere continuous and load inter- rupting ratings, all voltage classes, 1200 amperes continuous and load interrupting for 5 kV and 15 kV classes. ? Non-fused or fused with current limiting or boric acid-type fuses. ? Manual or motor operated. ? Indoor or outdoor non-walk-in enclosures. ? Single switches and transformer primary switches. ? Duplex load break switch arrangements for selection of alternate feeds. ? Two-position, manual no-load selector switches for selection of alternate feeds (5 kV and 15 kV only). ? Lineups with main bus. ? Standard arrangements with automatic transfer control systems, two sources feeding one load or two sources feeding two loads on a split bus with tie switch. Standard design configurations for: ? NEMA pads for cable lugs, ? Surge arresters, ? Instrument transformers, ? Control power transformers, ? IQ electronic metering, ? PowerNet accessing devices such as ad- dressable relays and PONI cards, ? Other auxiliary equipment. Application Cutler-Hammer Load Interrupter (Type WLI) metal-enclosed switchgear provides safe, reliable switching and fault protection for medium voltage circuits rated from 2.4 kV through 38 kV. The WLI switch is ideal for applications where high duty cycle operation is not needed. WLI switchgear has the advantage of low initial cost inherent in switch designs while offering the characteristics most vital to safety and coordination. The WLI switch’s quick-make, quick-break mechanism provides full-load current inter- rupting capability while fuses provide accu- rate, permanently calibrated short circuit detecting and interrupting capabilities. Visibility of actual blade position improves safety by giving positive assurance of circuit de-energization. WLI switchgear meets or exceeds the follow- ing industry standards: IEEE C37.20.3, ANSI C37.22, ANSI C37.57, ANSI C37.58, NEMA SG5. WLI switchgear assemblies are available as listed products with Underwriters Laborato- ries Incorporated or Canadian Standards Association with a limited variety of options. WLI switchgear assemblies are available seis- mically labeled to meet the seismic zone 4 requirements of either UBC or California Title 24 or BOCA (Building Officials and Code Administration, International). Load interrupter switches should not be used for interrupting fault currents, phase or ground, as they are neither designed nor tested for interrupting fault currents on electrical systems. For ground fault current tripping see WVB switchgear, section C2 of CAT.71.01.T.E or TD.45B.01.T.E. Technical Data Effective: August 1999Page 2 TD.45A.01A.T.E MV Metal-Enclosed Fusible Switchgear Cutler-Hammer 7 8 Construction 1 Switch Mechanism. Quick-make, quick-break stored energy operation. The opening and closing of the switch blades is done by the operating spring. An opera- tor’s actions only charge and release the operating spring. The switch blades cannot be teased to any intermediate positions. During the closing operation, full clearance between blades and stationary contacts is maintained until the switch mechanism goes over toggle. The switch mechanism has only metal-to- metal linkage - no chains or cables are used. Arc interruption takes place between copper- tungsten tipped auxiliary (flicker) blade and arcing contacts within a DE-ION arc chute; no arcing takes place between the main blades and the stationary contacts. Blow out forces cannot be transmitted to the operating handle. 2 Provisions for Padlocking Door. 3 Inspection Window. A single gasketed, rectangular, high impact viewing window permits full view of the posi- tion of all three switch blades through the closed door. 4 Full Height Main Door. The door has a return flange, is reinforced and has two rotary latch-type handles to provide latching members held in shear. It closes over a projecting frame and has concealed hinges. 5 Foot Operated Door Stop. 6 Grounded Metal Safety Barrier. Prevents inadvertent contact with any live part, yet allows full-view inspection of the switch blade position. 7 Door Interlock. Prevents the door of the enclosure from being opened when the switch is closed. 8 Switch Interlock. Prevents inadvertent closure of the switch if the door of the enclosure is open. 9 High Quality Insulation. Bus and switch insulators, switch drive rods barriers between phases, and barriers between outer phases and the housing, are of high strength, non-hygroscopic, track resistant glass polyester as standard. 10 Permanent Switch Position Indicators. 11 Provisions for Padlocking Switch Open or Closed. 2 3 7 8 4 2 5 9 6 14 10 11 12 1 12 Provisions for Door and Switch Key Interlocks. 13 The Operating Handle. It is conveniently located behind a small access door giving the structure a smooth homogeneous appearance and discourages casual contact by unauthorized personnel. 14 Switchgear Assembly Rating Nameplate. 7 8 12 13 Technical Data Effective: August 1999 Page 3 TD.45A.01A.T.E Cutler-Hammer MV Metal-EnclosedFusible Switchgear Typical Selector Switch Configuration Switch Mechanism The quick-make, quick-break mechanism utilizes a heavy-duty coil spring which provides powerful opening and closing action. To close the switch, the handle is inserted into the spring charging cam, then rotated upward through an angle of 120 degrees. This action charges the operating spring, and as the mechanism is forced past toggle, the stored energy of the spring is released and transferred to the main shaft which snaps the switch closed. As a result of the over-toggle action, the blades are moved independently of the opera- tor. It is impossible to tease the switch into any intermediate position. To open the switch, the handle is inserted into the spring charging cam and rotated down- ward through 120 degrees resulting in charg- ing of the operating spring, then releasing its stored energy in similar sequence. Spring Being Charged Quick-Break DE-ION Arc Interruption With the switch closed, both main and auxiliary (flicker) blades are closed, and all of the current flows through the main blades. The flicker blades are in the closed position in the arc chutes, but are past the arcing contacts and thus carry no current. As the main blades open, current is trans- ferred momentarily to the flicker blades, which are held in the arc chutes by high pressure contact fingers. There is no arcing at the main blades. When the main blades reach a pre-determined angle of opening, a stop post on the main blades prevent further angular movement between the main and flicker blades. This starts the flicker blades out of the high pressure contacts in the arc chutes and as contacts are broken, the flicker blades are snapped into position by their torsion springs. The heat of the arc, meanwhile, releases a blast of de-ionizing gas from the gas-generating material of the arc chute. This combination of quick-break and DE-ION action quickly extin- guishes the arc and the circuit is safely de-energized. Two-Position, No-Load Selector Switch The WLI load interrupter switch can be provid- ed with a two-position non-load break selector switch. This selector switch is mechanically interlocked such that operation can be per- formed only when the load interrupter switch is in the open position. Also, neither the WLI switch nor the main door can be closed without the selector switch being positively locked in one of the two feeder positions. Both Blades Disengaged Main, Flicker Blades Engaged Duplex Switch Configuration Two WLI load interrupter switch sections can be provided with a common load side bus feeding one load, fused or nonfused. Key interlocks are a standard feature provided to permit only one switch to be closed at one time and prevent opening any switch door unless both switches are open. Main Blades Disengaged, Flicker Blade Engaged Typical Two-Position Selector Switch for Bottom Cable Entrance Non Load Break Selector Switch Load Break Switch Mechanical Interlock Typical Duplex Switch Configuration Technical Data Effective: August 1999Page 4 TD.45A.01A.T.E MV Metal-Enclosed Fusible Switchgear Cutler-Hammer Motor Operated WLI Switches Application The WLI Pow-R-Drive motor operator makes possible the safety, convenience, and coordi- nation inherent in remote switch operation. Description A WLI Pow-R-Drive motor operated switch is a standard, manually-operated switch in combination with a heavy-duty electric motor-driven linear actuator which charges the spring. The linear actuator is located in a separate isolated low-voltage compartment. During electrical operation, it smoothly and quietly extends or retracts the proper distance to cause the switch mechanism to operate. Standard motor operators are mounted in the switch enclosure. This eliminates the separate motor compartment conserving floor space. Manual Operation A steel clevis pin connects the linear actuator to the spring charging mechanism. This pin can be removed by hand and the linear actuator pivoted away from the mechanism allowing manual operation. Kirk Key to Lock Switch Open The Kirk key locking bolt can only be extended when the switch is in the open position. When the switch is closed, the shaft interlock cam prevents the switch from being locked in the closed position. Extending the bolt not only locks the switch in the open position, but also breaks electrical motor contacts integral to the Kirk key and permits the key to be removed. With the key, the operator can then open the lock on the switch door. This scheme gives positive assurance that the switch is open and cannot be closed with the door open. Technical Data Effective: August 1999 Page 5 TD.45A.01A.T.E Cutler-Hammer MV Metal-EnclosedFusible Switchgear Application WLI switchgear with an automatic transfer control system is an integrated assembly of motor operated WLI switches, sensing devices and control components. Available in 5 through 38 kV classes. It is typically applied where the continuity of service for critical loads from two power sources in either a two-switch (one load) or three-switch (two loads) configuration is desired. WLI switchgear with an automatic transfer control system can meet most automatic throwover requirements as it has a wide variety of operational sequences embodied in one standard automatic transfer control system. IQ Transfer Controller The IQ Transfer is equipped to display history information either via the front panel or over PowerNet. Source 1 and Source 2 Run Time, Available Time, and Connect Time are avail- able as well as Load Energized Time, Number of Transfers, and the Date, Time and Reason for the Last 16 Transfers. For communications capability, the IQ Transfer can be equipped with a PONI card which will allow the user to communicate Typical Two-Switch Operation IQ Transfer Controller The IQ Transfer controller continuously monitors all three phases on both sources for correct voltages. Should the voltage of the normal source be lost while the voltage of the alternate source remains normal, the voltage sensing function in the IQ Transfer will change state starting the time delay function. If the voltage of the normal source is not restored by the end of the time delay interval the normal switch will open and the alternate source switch will close restoring power to the load. Typical Three-Switch Operation The WLI automatic transfer controller contin- uously monitors all three phases on both sources for correct voltages. Should the volt- age of either source be lost the failed source voltage sensing relays will change state start- ing the time delay function. If the voltage of the normal source is not restored by the end of time delay interval the failed source switch will open and then the tie switch will close. Both load buses are then fed from the remaining source. Standard Features Voltage sensing on both sources (two-switch uses IQ Transfer, three-switch uses voltage relays). Lights to indicate status of switches, sources, etc. Interlocking to prevent paralleling of sources via software. Control power for the automatic transfer control system is derived from the sensing voltage transformers. Manual override operation. Selectable closed or open transition on return to normal. Programmable time delays on both sources, "OFF DELAY" and "ON DELAY." Single-source responsibility: all basic compo- nents are manufactured by Cutler-Hammer. Key interlocking of operating system and doors where required to provide operator safety. Optional Features Lockout on phase and/or ground over- currents and/or internal bus faults. WLI Switchgear with Automatic Transfer Control Two-Switch Automatic Transfer IQ Transfer with the unit via Series III software. All settings for purchased options can be set from the faceplate of the unit or downloaded over PowerNet. Series III software allows for charting of key historical data as well as providing the capability to monitor and control the transfer switch from a remote location. Technical Data Effective: August 1999Page 6 TD.45A.01A.T.E MV Metal-Enclosed Fusible Switchgear Cutler-Hammer Electronic Metering and Communications Apparatus WLI switchgear assemblies can be equipped with Cutler-Hammer IQ Family of Electronic Meters to monitor a power circuit’s electrical quantities within the capabilities of each device. See section B1 of CAT.71.01.T.E for further information on these devices. WLI switchgear assemblies can also be equipped to interface with the Cutler-Hammer PowerNet integrated monitoring and control communications system with PONI accessories, Addressable Relays, etc. See section B5 of CAT.71.01.T.E for further information. Outdoor Enclosures Weatherproofing complying with the requirements of NEMA 3R and IEEE standard C37.20.3 is available for WLI switchgear assemblies. The weatherproofing consists of sloped roof panels that are joined together with caps. Doors and rear covers are fully gasketed. Externally accessable louvered filtered covers, top and bottom, front and rear, are provided for ventilation. At least one 250 watt heater is provided in each vertical section. Power for the heaters may be supplied from an exter- nal source, or an optional integral control power transformer may be specified to provide power for the heaters. Electronic Metering Outdoor Enclosure IQ Analyzer IQ-DP-4000 Technical Data Effective: August 1999 Page 7 TD.45A.01A.T.E Cutler-Hammer MV Metal-EnclosedFusible Switchgear Approximate Weights Switch Description Indoor Lbs. Outdoor Lbs. 5 or 15 kV Class Non-fused Switch Fuses (3), Add Indoor Transition Outdoor Throat 1500 200 300 — 1800 200 — 500 25.8 or 38 kV Class Non-fused Switch Fuses (3), Add Indoor Transition Outdoor Throat Motor Operator Adder 2000 300 1100 — 400 2400 300 — 1200 400 Table 1 – Layout A kV Class Fusing? Cable Width Height Depth? Indoor Outdoor In? Out? F? R? F? R? F? R? Fig. S1 Fig. S2 5 or 15 None or CL or RBA T B T or B T or B 36 56 36 36 100.4 90.4 90.4 90.4 N/A N/A 98.1 98.1 55.3 55.3 62 62 27 or 38 RBA T B T or B T or B 48 78 48 48 137 127 127 127 N/A N/A 135 135 80 80 100 100 None or CLX T B T or B T or B 48 78 48 48 111.5 101.5 101.5 101.5 N/A N/A 110 110 80 80 100 100 Layout B:? Multiple Vertical Section Arrangements (Lineups) Dimensions in Inches Not to be used for construction purposes unless approved. Table 2 – Layout B kV Class Figure Fusing Type? Cable In/Out Cable Access F/R?? Cable Direction T/B? Width Height Depth ? Indoor Outdoor 5 or 15 L1 N/A In or Out F or R T or B 20 90.4 98.1 55.3 L2 N/A In or Out F or R T or B 36? 90.4 98.1 55.3 L3 None In F or R T or B 36 90.4 98.1 55.3 L4 L4 L4 CL or RBA In In In F F R T B T or B 36 (42)? 56 (62)? 36 (42)? 100.4 90.4 90.4 N/A N/A 98.1 55.3 55.3 55.3 L5 CL or RBA Out F or R T or B 36 (42)? 90.4 98.1 55.3 L6 N/A N/A N/A N/A 36 90.4 98.1 55.3 L7 N/A N/A N/A N/A 36 90.4 98.1 55.3 L8 N/A N/A N/A N/A 15 90.4 98.1 55.3 L9 N/A N/A N/A N/A 36? 90.4 98.1 55.3 27 or 38 L1 N/A In or Out F or R T or B 30 101.5?? 110?? 80 L2 N/A In or Out F or R T or B 48? 101.5?? 110?? 80 L3 None In F or R T or B 48 101.5? 110? 80 L4 L4 L4 RBA or CLX In In In F F R T B T or B 48 78 48 137 127 127 N/A N/A 135 70? 70? 70? L5 L5 L5 L5 CLX CLX RBA RBA Out Out Out Out F or R F F or R F B T B T 48 48 48 48 101.5? 101.5? 127 127 110? 110? 135 135 70 80 70 80 L6 N/A N/A N/A N/A 48 101.5? 110? 70 L7 L7 N/A N/A N/A N/A N/A N/A N/A N/A 48 48 101.5? 127 110? 135 70 70 L8 N/A N/A N/A N/A 30 101.5? 110? 70 L9 N/A N/A N/A N/A 48 127 135 90 IQ Cable Pull Section Cable Pull Section with Metering? Main Unfused Switch Main Fused Switch (Bus Transition Required) Feeder Section Bus Metering Section? Tie Section (Bus Transition Required) Bus Transition Section Bus Transition with Metering Section?? Figure L1 Figure L2 Figure L3 Figure L4 Figure L5 Figure L6 Figure L7 Figure L8 Figure L9 (L8) (L9) (L8) Layout A: WLI Arrangements, Cable-in Cable-out (Single Unit) ? Optional Metering. Current transformers and IQ meter. Voltage for operation to be obtained from voltage transformer instrument bus in switchgear or voltage transformers in the section. ? CL – Cutler-Hammer Current Limiting Fuse. RBA – Cutler-Hammer Expulsion Fuse. CLX – Non Cutler-Hammer Current Limiting Fuse. Not to be used for construction purposes unless approved. The arrangements and accompanying tables in this section represent the most common switch- gear arrangements. Many other con?gurations and combinations are available (contact Cutler- Hammer for further information). Dimensions of vertical sections will vary if cabling is differ- ent from a maximum of two 500 kcmil, XLP or EPR insulated cables per phase using preformed slip-on cable termination devices, and/or if devices such as surge arresters, instru- ment transformers, special cable termination devices, etc., are required. For unit substation applications, see section D2 of CAT.71.01.T.E or TD.49A.02.T.E. Figure S1 Figure S2 ? H W IQ IQ IQ ? ? ? ? T = Top entry of power cable. B = Bottom entry of power cable. ? F = Front only access for installing power cables. R = Rear access for installing power cables. ? Cannot mix front and rear accessible structures. ? When used for utility metering, larger dimensions may be necessary. ? Depth of any vertical section must always match depth of deepest vertical section. Depths shown are for rear covers. Add 1.2 for optional rear doors. ? Height must always match tallest vertical section in complete switchgear assembly. ? When VTs are required, depth must be 100 inches. ? Vertical section widths may vary for all Cutler- Hammer disconnect mounted fuses, and Cutler- Hammer CLE-1100 fuses. Technical Data Effective: August 1999Page 8 TD.45A.01A.T.E MV Metal-Enclosed Fusible Switchgear Cutler-Hammer K K K (L5) Layout C: Manual Main-Tie Main Available with feeder switches or cable in and out Table 3 – Layout C kV Class Fusing? Cable Access F/R? Cable Direction T/B? Width Height Depth Indoor Outdoor 5 or 15 None or CL or RBA R F F T or B B T See Table 2 90.4 90.4 100.4 98.1 N/A N/A 55.3 55.3 55.3 27 or 38 None R F F T or B B T See Table 2 101.5? 101.5? 111.5? 110? N/A N/A 80 70 70 CLX or RBA R F F T or B B T See Table 2 127 127 137 135 N/A N/A 80 70 70 Dimensions in Inches Not to be used for construction purposes unless approved. Table 4 – Layout D kV Class Fusing? Cable Access F/R? Cable Direction T/B? Width Height Depth Indoor Outdoor 5 or 15 None or CL or RBA R F F T or B B T See Table 2 90.4 90.4 100.4 98.1 N/A N/A 55.3 55.3 55.3 27 or 38 None R F F T or B B T See Table 2 101.5? 101.5? 111.5? 110? N/A N/A 100 100 100 CLX or RBA R F F T or B B T See Table 2 127 127 137 135 N/A N/A 100 100 100 ? CL – Cutler-Hammer Current Limiting Fuse RBA – Cutler-Hammer Expulsion Fuse CLX – Non Cutler-Hammer Current Limiting Fuse ? F = Front only access for installing power cables. R = Rear access for installing power cables. ? T = Top entry of power cable. B = Bottom entry of power cable. ? Height must always match tallest vertical section in complete switchgear assembly. Layout D: Automatic Transfer Control Assemblies Available with feeder switches or cable in and out Assemblies involving two switches with motor operators and controls for automatic transferring of the single load from source 1 to source 2. Assemblies involving three switches with motor operators and controls for automatic transferring between two sources to two loads (two mains with tie). Additional Feeders L5 as Needed Additional Feeders L5 as Needed Figures L5 L8 or L9 L4 L7 L4 L5 L4 30 L4 L8 or L9 L5 L4L8 or L9 30 L7 L415 L8 or L9 L5 L8 L8 or L9 MM M ATC M M ATC Figures Figures Technical Data Effective: August 1999 Page 9 TD.45A.01A.T.E Cutler-Hammer MV Metal-EnclosedFusible Switchgear H W W Figure 1 H W M ? 5 kV and 15 kV only. ? CL – Cutler-Hammer Current Limiting Fuse RBA – Cutler-Hammer Expulsion Fuse CLX – Non Cutler-Hammer Current Limiting Fuse ? T = Top entry of power cable. B = Bottom entry of power cable. Layout E: Selector Switch Arrangement? Table 5 – Layout E Rear Access Always Required kV Class Fusing? Entering Cable Direction? Exiting Cable Direction? Width (W) Height (H) Depth Indoor Outdoor 5 None or CL or RBA T T B B T B B T 36 36 36 36 90.4 90.4 90.4 90.4 98.1 98.1 98.1 98.1 70 62 62 70 15 None or CL or RBA T T B B T B B T 36 36 36 36 90.4 90.4 90.4 90.4 98.1 98.1 98.1 98.1 80 70 62 80 Layout F: Duplex Arrangement Layout G: Motor Operated Switches H W Dimensions in Inches Not to be used for construction purposes unless approved. Optional Motor operator does not change dimensions of WLI switchgear. See Layout D for Automatic Transfer Control type assem- blies for exceptions. Table 6 – Layout F kV Class Fusing? Entering Cable Direction? Exiting Cable Direction? Width (W) Height (H) Depth Indoor Outdoor 5 or 15 None or CL or RBA T or B T or B 36 90.4 98.1 62 27 or 38 RBA or CLX T or B T or B 48 127 135 100 Technical Data Effective: August 1999Page 10 TD.45A.01A.T.E MV Metal-Enclosed Fusible Switchgear Cutler-Hammer 98.1 VacClad-W Switchgear 4W Feeder Switch Feeder Switch Front View 4 70 VacClad-W Switchgear Feeder Switch WLI Switchgear W? 36 Plan View (Vac-Clad Main Bus Location Only) WW 90.4 4.6 VacClad-W Switchgear Feeder Switch Feeder Switch 94 VacClad-W Switchgear Feeder Switch WLI Switchgear W? 36 96.25 Front View Plan View 90.4 W 20 100 AMPGARD MCC Main Switch Front View 55.3 AMPGARD MCC Main Switch WLI Switchgear 30 1.28W? 20 36 Plan View 55.3 AMPGARD MCC Feeder Switch WLI Switchgear 30 W? 36 Plan View 1.28 100 W AMPGARD MCC Feeder Switch Front View Layout H: Assemblies Involving Connections to Other Apparatus Connections to transformers – see section D2 of CAT.71.01.T.E or TD.49A.02.T.E. Connections to AMPGARD MCC (7.2 kV Max Only) Connection to VacClad-W Switchgear Assembly (5 or 15 kV only) A)Depth 84 or 94 inches to rear align with VacClad-W. B)Cable exit rear only, top or bottom. A)Depth - Section adjacent VacClad-W, 70 inches.B)Depth addition WLI sections 55.3 inches. C)2000A bus maximum. Outdoor Indoor ? See table 2 Dimensions in Inches Not to be used for construction purposes unless approved. Technical Data Effective: August 1999 Page 11 TD.45A.01A.T.E Cutler-Hammer MV Metal-EnclosedFusible Switchgear Roof for Outdoor Unit Base for Outdoor Unit Front Fuse Switch Depth 98.1 90.4 Roof for Outdoor Unit Base for Outdoor Unit Front Fuse Switch 98.1 90.4 Depth 5, 15 kV Switches With Main Bus Without Main Bus 27, 38 kV Switches With Main Bus Without Main Bus ? When high continuous current fusing or instru- mentation is required, consult Cutler-Hammer factory for guidance. Roof for Outdoor Unit Base for Outdoor Unit Front Fuse Switch Depth 135 110 101.5 127 ? ? Roof for Outdoor Unit Base for Outdoor Unit Front Fuse Switch Depth 135 110 101.5 127 ? ? ? 110 and 1011/2 inch dimensions are for non-fused switches, or switches with current limiting fuses. When RBA fuses are used, the switches will be shipped in two sections. Dimensions in Inches Not to be used for construction purposes unless approved. Technical Data Effective: August 1999Page 12 TD.45A.01A.T.E MV Metal-Enclosed Fusible Switchgear Cutler-Hammer 36 1.5 8 A & B 36 5.5 8 B 56 1.5 8 1630 A 10 6 8 56 42 16 B 6.3 36 1.5 8 8 19 B ? 10 16 10 A 10 16 10 36 8 6.3 10 16 A? 10 D D D D D D A? 1.2 Optional Rear Door A? 10 16 10 10 16 10 8 6.3 10 16 10 1.2 Optional Rear Door 1610 10 Front Front Front Front Front Front 5 kV and 15 kV Roof Layouts and Floor Layouts 27 kV and 38 kV Roof Layouts and Floor Layouts Rear Access Top or Bottom Entry and Exit Front Access Top Entry, Top or Bottom Exit Front Access Bottom Entry, Top or Bottom Exit Roof Layout Floor Layout Roof Layout Floor Layout Roof Layout Floor Layout Note: A=Power Cable to Load. B=Power Cable from Source. See tables 1 through 6 as applicable for dimension D on pages 7, 8 and 9. 48 1.5 8 48 1.5 8 8 16 29.6 B ? 16 16 16 A & B A 16 16 A 78 1.5 8 1646 16 5.5 8 B 48 8 6.3 16 16 A? 16 48 8 78 6.3 11 59 DD D DDD A? 16 8 16 B 16 16 A?8 6.3 16 16 16 1.2 Optional Rear Door 16 16 16 1.2 Optional Rear Door 16 16 16 Front Front Front Front Front Front Rear Access Top or Bottom Entry and Exit Front Access Top Entry, Top or Bottom Exit Front Access Bottom Entry, Top or Bottom Exit Roof Layout Floor Layout Roof Layout Floor Layout Roof Layout Floor Layout ? Cable location not available with top main bus. ? When high continuous current fusing or instru- mentation is required, consult Cutler-Hammer Factory for guidance. Dimensions in Inches Not to be used for construction purposes unless approved. Technical Data Effective: August 1999 Page 13 TD.45A.01A.T.E Cutler-Hammer MV Metal-EnclosedFusible Switchgear Typical Anchor Plan for Indoor Vertical Sections Typical Anchor Plan for Outdoor Vertical Sections ? Locations for 0.50 inch anchor bolts. For seismic application, use SAE grade 5 bolts and torque to 75 foot-pounds. ? Locations for customer’s tie-down clips. For seismic applications, the tie-down clips must be at least as strong as AISI 1010 steel, be made as shown in the detail, and overlap the leg of the C-channel by at least 1.00 inches. Use a .50 inch SAE grade 5 bolt torqued to 75 foot-pounds. ? Door swing equals vertical section width at 90 degrees. ? Minimum clearance on side. Local jurisdictions may require a larger clearance. ? Minimum clearance in front is the width of the widest vertical section plus one inch. Local juridictions may require a larger distance. ? Minimum clearance in rear is 30 inches. If rear doors are supplied, the minimum clearance is the width of the widest vertical section equipped with a rear door plus one inch. Local jurisdictions may require a larger clearance. ? Finished foundation under the switchgear must be flat, level and in true plane. 30.00 MIN. (Rear Access) 1.00 MIN. (Front Access) ?2.12 (TYP) 5.81 (TYP) ? 1.00 MIN. 6.00 MIN. ? 5.81 (TYP) 1.28 (TYP) ? FRONT ? ? MIN. 30.00 MIN.? 4.50 (TYP) .53 (TYP) ? 1.00 MIN.6.00 MIN. ? 1.28 (TYP) ? FRONT ? ? MIN. 1.75 (TYP) 1.28 (TYP) 1.75 (TYP) .53 (TYP) Typical Seismic Tie-down Clip .62 DIA 1.00 .50 2.00 .75 2.50 Technical Data Effective: August 1999Page 14 TD.45A.01A.T.E MV Metal-Enclosed Fusible Switchgear Cutler-Hammer Table 8 - Switchgear Assembly Ratings Rated Maximum Volts kV Rated BIL kV Rated Main Bus Current Amperes Rated Momentary Current kA RMS Asym. Rated Short-Time Current (2 seconds) kA RMS Sym. 5 5 5 60 60 60 600-2000 600-2000 600-2000 40 61 80 25 38 50 15 15 15 95 95 95 600-2000 600-2000 600-2000 40 61 80 25 38 50 27 27 125 125 600-1200 600-1200 40 61 25 38 38 150 600-1200 40 25 Technical Data Test Data All WLI switch ratings have been thoroughly tested in recognized high power laboratories. Tests were performed to substantiate all pub- lished ratings in accordance with ANSI and NEMA standards. The testing program included tests of: Basic Impulse Levels Momentary Withstand Short Time Withstand Fault Closing Load Interrupting at various loads, various power factors Mechanical Life Tests These tests verified not only the performance of the switch and integrated switch-fuse assembly, but also the suitability of the enclosure venting, rigidity, and bus spacing. The mechanical life test subjected the WLI switch to a number of no load cycles greater than the requirements tabulated in ANSI C37.22 standards. There were no moving or current carrying part failures as a result. Surge Protection IEEE standard C62.11 for metal oxide surge arresters lists the maximum rated ambient temperature as 40°C. The ambient tempera- ture inside a WLI switchgear vertical section may exceed this temperature, especially in outdoor applications where solar radiation may produce a significant contribution to the temperature. Table 10 lists the recommended minimum duty cycle voltage rating for vari- ous system grounding methods. Table 7 - Switch Ratings Rated Maximum kV Impulse Withstand kV Continuous and Load-Break Amperes Fault-Close and Momentary Amperes kA RMS Asym. (10 cyc.) Rated Short-Time Current (2 seconds) kA RMS Sym. 5 5 5 5 60 60 60 60 600 600 1200 1200 40 61 40 61 25 38 25 38 15 15 15 15 95 95 95 95 600 600 1200 1200 40 61 40 61 25 38 25 38 27 27 125 125 600 600 40 61 25 38 38 150 600 40 25 Table 10 - Suggested Minimum Ratings (kV) for Metal Oxide Surge Arresters Located in Metal Enclosed Switchgear? System Grounding Nominal System Line-to-line Voltage (kV) 2.4 4.16 4.8 7.2 12.0 12.47 13.2 13.8 14.4 22.9 24.9 34.5 Solidly Grounded Systems 3 6 6 6 12 12 12 12 12 21 24 30 Low Resistance Grounded Systems 3 6 6 6 12 12 12 12 12 21 24 30 High Resistance 6 6 9 12 18 18 21 21 24 36 39 54 ? Surge arrester rating is based upon the ambient air temperature in the switchgear vertical section not exceeding 55°C. ? For further fuse data and coordination curves refer to fuse documents in section C4 of CAT.71.01.T.E. Table 9 - Primary Fuses, Standard Ratings? Type Fuse Switchgear Rated Maximum Voltage, kV Fuse Rated Continuous Current Range, Amperes Rated Interrupting Capacity kA Sym. RBA-200 RBA-400 RBA-800 HLE/CLE CLE600/750 5 5 5 5 5 10-200 .5-400 .5-720 20-450 600-750 19 37.5 37.5 50 40 RBA-200 RBA-400 RBA-800 HLE/CLE 15 15 15 15 10-200 .5-400 .5-720 20-250 14.4 29.4 29.4 50 RBA-200 RBA-400 RBA-800 Copper NX 27 27 27 27 10-200 .5-300 .5-450 .5-100 6.9 16.8 16.8 35 RBA-200 RBA-400 RBA-800 GE EJO 38 38 38 38 10-200 .5-300 .5-450 20-80 6.9 16.8 16.8 12.5 Technical Data Effective: August 1999 Page 15 TD.45A.01A.T.E Cutler-Hammer MV Metal-EnclosedFusible Switchgear Ratings Switchgear assembly ratings shall be as follows: Main Bus Current Ratings (When Equipped with Main Bus) and Switch Ratings Construction A. The metal enclosed load interrupter switchgear shall consist of dead front, completely metal enclosed vertical sections containing load interrupter switches and fuses (where shown) of the number, rating and type noted on the drawings or speci?ed herein. B. The following features shall be supplied on every vertical section containing a three- pole, two-position open-closed switch: 1. A high-impact viewing window that permits full view of the position of all three switch blades through the closed door. 2. The door shall be interlocked with the switch so that: a. The switch must be opened before the door can be opened. b. The door must be closed before the switch can be closed. 3. A grounded metal barrier in front of every switch to prevent inadvertent contact with any live part, yet allow for a full-view inspection on the switch blade position 4. Provision for padlocking the switch in the open or closed position 5. Permanent OPEN-CLOSED switch position indicators. C. Vertical section construction shall be of the universal frame type using die formed and bolted parts. All enclosing covers and doors shall be fabricated from steel whose thickness shall be equal to or greater than those speci?ed in ANSI/IEEE Maximum Design Voltage Basic Impulse Level System Voltage System Grounding ___ ___ ___ ___ kV (5)(15)(27)(38) kV (60)(95)(125) (150) kV three-phase [three] [four] wire [solid] [low resistance] [high resistance] [ungrounded] Switch continuous/ load break Momentary Current (10 Cycles, Asymmetrical) Two-Second Current Fault close ___ ___ ___ ___ Amperes (600)(1200) kA (40)(61) kA Sym (25)(38) kA Asym (40)(61) C37.20.3. To facilitate installation and maintenance of cables and bus in each vertical section, a removable top cover and [(a) removable rear cover(s)] [a rear door latched closed by tamper resistant padlockable latches] shall be provided. D. Each vertical section containing a switch shall have a single, full-length, ?anged front door and shall be equipped with two (2) rotary latch-type padlockable handles. Provision shall be made for operating the switch and storing the removable handle without opening the full length door. The switch operating handle shall be covered by a hinged door to discourage casual contact by unauthorized personnel. E. Each load interrupter switch shall have the following features: 1. Three-pole gang operated 2. Manual quick-make, quick-break over- toggle-type mechanism that does not require the use of a chain or a cable for operation, and utilizes a heavy- duty coil spring to provide opening and closing energy. 3. The speed of opening and closing the switch shall be independent of the operator, and it shall be impossible to tease the switch into any intermediate position under normal operation. 4. Separate main and break contacts to provide maximum endurance for fault close and load interrupting duty. 5. Insulating barriers between each phase and between the outer phases and the enclosure. 6. A maintenance provision for slow closing the switch to check switch blade engagement and slow opening the switch to check operation of the arc interrupting contacts. Bus A. All phase bus conductors shall be [tin- plated aluminum] [silver-plated copper] and rated [600] [1200] [2000] amperes continuously. B. Ground bus conductor shall be [tin-plated aluminum] [silver-plated copper] and be directly fastened to a bare metal surface of each vertical section, and be of a size suf?cient to carry the rated (2-second) current of the switchgear assembly. C. A neutral bus shall be provided only when indicated on the drawings. It shall be insulated for 1000 volts AC to ground. The current rating of the neutral bus shall be 600 amperes. Wiring/Terminations A. One (1) terminal pad per phase shall be provided for attaching contractor- supplied cable terminal lugs for a maximum of two (2) conductors per phase of the sizes indicated on the draw- ings. Suf?cient space shall be supplied for contractor supplied electrical stress relief termination devices. B. Small wiring, fuse blocks and terminal blocks within the vertical section shall be furnished as indicated on the drawings. Each control wire shall be labeled with wire markers. Terminal blocks shall be provided for customer connections to other apparatus. Fuses A. Fault protection shall be furnished by fuses as shown in the contract docu- ments. The fuses shall have a minimum interrupting rating of ____ amperes sym- metrical at ____ kV and shall be Cutler- Hammer [current limiting type][expul- sion type]. Furnish three (3) spare [fuses] [re?lls] for each fused switch. Fuse/switch integrated momentary and fault close ratings speci?ed shall have been veri?ed by test. Utility Metering A. Where indicated on the drawings, each utility metering vertical section shall con- tain provisions for current transformers and voltage transformers as required by the utility. The construction shall conform to the utility company’s metering stan- dards. It shall also conform to the general electrical and construction design of the switchgear speci?ed above. Customer Metering A. Provide customer metering devices where shown on the drawings. Where indicated, provide a separate customer metering compartment with front hinged door. Include associated instrument transformers. B. Provide current transformers for each meter. Current transformers shall be wired to shorting-type terminal blocks. C. Potential transformers including primary and secondary fuses with disconnecting means shall be provided for metering as shown on the drawings. D. Microprocessor-Based Metering System Select devices as required for item D. Refer to section B1 of CAT.71.01.T.E for detailed speci?cation for metering. IQ Analyzer IQ DP-4000 IQ Generator IQ 200 Technical Data Effective: August 1999Page 16 TD.45A.01A.T.E MV Metal-Enclosed Fusible Switchgear Cutler-Hammer Accessories A. Supply key interlocks as shown on the drawings. B. ____ kV [station] [intermediate] [distribu- tion] class surge arresters shall be pro- vided connected at the incoming terminations and securely grounded to the metal structure as shown on the drawings. Enclosures A. Each outdoor vertical section shall have a sloped weatherproof roof. All openings shall be screened to prevent the entrance of small animals and barriered to inhibit the entrance of snow, sand, etc. A mini- mum of one (1) 250-watt, 120-volt space heater shall be provided in each vertical section. Power for the space heater(s) shall be furnished [as indicated on the drawings] [by a control power trans- former mounted in the switchgear] [by a transformer mounted within the low- voltage switchboard/switchgear]. The design shall be non-walk-in type. Normal access covers shall have two handles for ease of handling Nameplates A. A nameplate shall be mounted on the front door of each switch vertical section in accordance with the drawings. Finish A. Prior to assembly, all enclosing steel shall be thoroughly cleaned and phosphatized. A powder coating shall be applied elec- trostatically, then fused on by baking in an oven. The coating is to have a thick- ness of not less than 1.5 mils. The ?nish shall have the following properties: Impact resistance 60 direct/60 indirect (ASTM D-2794) Pencil hardness H (ASTM D-3363) Flexibility Pass 1/8-inch mandrel (ASTM D-522) Salt spray 600 hours (ASTM B117-85 [20]) Color ANSI 61 gray Miscellaneous Devices A. Motor operators, where indicated on the drawings, shall have the following features: 1. All motor-operated switches shall con- sist of a standard manually-operated switch in combination with an electric motor driven linear actuator which charges the spring. Connection between the linear actuator and switch mechanism shall be by reliable rigid metal-to-metal linkages; not chains or cables. The linear actuator and all associated low-voltage wiring shall be located in a low-voltage compartment or barriered to separate it from the high voltage. 2. Operating voltage shall be 120 volts, 60 Hz available [from a fused control transformer] [from an external source as shown on the drawings]. The switch shall be capable of manual operation should loss of control power be encountered. 3. The linear actuator shall be a highly repetitively manufactured item, com- pletely sealed and weather protected, and designed for rugged industrial application. No lubrication or adjust- ments shall be necessary for its nor- mal operating life. The motor shall be equipped with an automatically reset thermal overload protector. B. Communication equipment, where indi- cated on the drawings, shall have the following features: 1. The communication system shall be Cutler-Hammer PowerNet. 2. Each load interrupter switch position (open and closed), where shown, shall be communicated via an addressable relay. This relay shall communicate over a local area network consisting of a twisted pair of shielded wires. The relay shall monitor an auxiliary switch contact that monitors the primary switch position and shall be rated for the application. Each relay shall have a unique address so that it is possible to “call up” and “read” each load inter- rupter switch’s position from a host computer. 3. A blown high-voltage fuse condition on each set of three (3) fuses shall be monitored by an addressable relay. Any blown fuse operation shall be communicated immediately over a local area network via the monitoring addressable relay over a twisted pair of shielded wires. Each relay shall have a unique address so that it is possible to “call up” and “read” a fuse blown operation for a set of fuses with the communication system. Special Switchgear Configurations A. Non-Load Break Selector Switches 1. For 5- or 15-kV ratings, furnish non- load break selector switches where shown on contract drawing. A two- position non-load break interrupter switch for the selection of two incom- ing sources shall be provided. The selector switch shall have the same continuous current rating as the load interrupter switch. Interlocking shall be supplied so that the selector switch can only be operated with the load interrupter switch in the open posi- tion. Also, neither the main door nor the load interrupter switch shall be able to be closed without the selector switch being positively locked in one of the two feeder positions. B. Duplex Switchgear Assembly 1. Furnish, where shown on the draw- ings, a duplex switchgear assembly con?guration consisting of two (2) load interrupter switches with com- mon load side bus to feed one load cir- cuit, which shall be fused or unfused as indicated on the drawings. Key interlocks shall be supplied to prevent paralleling the incoming sources, and to prevent opening the front door of each vertical section containing one of the two switches unless both switches are locked open. C. Automatic Transfer Control Relay 1. Furnish, where shown on the drawings, a switchgear assembly with automatic transfer control relay system for two (2) mains with common load bus. The switchgear assembly shall consist of a dead-front, metal-enclosed and inte- grated assembly including two (2) load interrupter switches with motor opera- tor as herein after speci?ed, and an automatic transfer control relay system containing sensing devices, low-volt- age logic control, and auxiliary equip- ment, as indicated on the drawings. The automatic transfer control relay system, when put into “automatic” mode, shall automatically transfer the load bus circuit to the alternate power source upon failure on the preferred source. The following features shall be incorporated: a. Two (2) sets of line-to-line con- nected (open delta) “line side” volt- age transformers with primary and secondary fuses to provide both sensing and control power. b. The automatic IQ transfer control- ler relay system which contains: 1. An automatic/manual mode selector switch. 2. IQ transfer controller for voltage sensing of each source, logic control, and indication of closed switch. 3. One (1) open-close control switch for manual electrical operation of each load inter- rupter switch. c. If the switchgear is operating in the “automatic” mode with manual return to normal source pre- selected, the normal source has Technical Data Effective: August 1999 Page 17 TD.45A.01A.T.E Cutler-Hammer MV Metal-EnclosedFusible Switchgear failed and the automatic IQ transfer controller has performed a transfer to the alternate source, the normal source has been restored, then the alternate source fails, the auto- matic transfer control relay shall perform an open transition retrans- fer to the preferred source to keep the load bus energized. 2. Furnish, where shown on the drawings, a switchgear assembly with automatic transfer control relay system for two (2) mains and normally open tie. The auto- matic transfer switchgear shall consist of a dead-front, metal-enclosed and integrated assembly including two (2) main load interrupter switches and one (1) tie load interrupter switch each being driven by a motor operator here- inafter speci?ed, and an automatic transfer control relay system containing sensing devices, low-voltage logic con- trol and auxiliary equipment, as indi- cated on the drawings. Operation shall be such that upon loss of voltage to the line side of a main, that main shall open and then the tie shall close. The follow- ing features shall be incorporated: a. Line side voltage transformers with primary and secondary fuses to provide both sensing and control power. b. The automatic transfer control relay system which contains: 1. An automatic/manual mode selector switch. 2. Four (4) relays for sensing volt- age, two (2) for each source 3. Programmable logic controller for providing timing and logic to control opening and closing of the load interrupter switches. 4. Open and closed indicating lights for each load interrupter switch. 5. One (1) open-close control switch for manual electrical operation of each load inter- rupter switch. 6. A switch to permit a choice of automatic or manual return to the normal condition of the two mains closed and the tie open. 7. A switch to permit a choice of closed transition operation or open transition operation for return to the normal condition if automatic return to normal con- dition has also been selected above. 8. Two (2) test push buttons to simulate loss of voltage on either source to test automatic transformer operation. c. If the switchgear is operating in the “automatic” mode with manual return to the normal condition of the two mains closed and the tie open selected, one of the sources has failed and the automatic trans- fer controls have performed opening the affected main load interrupter switch and closing the tie load interrupter switch, the power to the affected main has been restored, then the power source to the other main fails, the automatic transfer controls shall perform an open transition transfer of opening the other main load interrupter switch, then reclosing the ?rst main load interrupter switch to restore power to all loads. For a complete product specification in CSI format, see Cutler-Hammer Product Spec- ification Guide, section 16361A and B. Copyright Cutler-Hammer Inc., 1999. All Rights Reserved. Technical Data Effective: August 1999Page 18 TD.45A.01A.T.E MV Metal-Enclosed Fusible Switchgear Cutler-Hammer Notes Technical Data Effective: August 1999 Page 19 TD.45A.01A.T.E Cutler-Hammer MV Metal-EnclosedFusible Switchgear Notes Technical Data Effective: August 1999Page 20 TD.45A.01A.T.E Printed in U.S.A. / Z99036 Cutler-Hammer Cutler-HammerMV Metal-EnclosedFusible Switchgear T D 45 A 01 A T E