Model DUPLEX GU40J - Open Diesel Generators Brochure

pag. 1/5 60Hz@1800rpm DUPLEX GU40J RATINGS Model Voltage Phase Hz Power Factor Standby KW Standby KVA Standby Amps Prime KW Prime KVA Prime Amps Starting KVA GU40J 480/277 3 60 0.8 30 37 45 27 34 41 N/A GU40J 440/254 3 60 0.8 30 37 49 27 34 44 N/A GU40J 240/139 3 60 0.8 30 37 89 27 34 81 N/A GU40J 220/127* 3 60 0.8 30 37 98 27 34 89 N/A GU40J 208/120 3 60 0.8 30 37 103 27 34 94 N/A GU40J 240/120 1 60 1.0 26 26 109 24 24 99 N/A RGU40J 240/120** 1 60 1.0 30 30 124 27 27 113 N/A (*) Factory default connections (**) with full power alternator RATING DEFINITION Standby Rating: Applicable for supplying emergency power for the duration of normal power interruption limited to maximum 500h per year within the following maximum operating time: 100% load 25h per year, 90% load 200h per year. No overload capability is permitted for this rating. “Limited Time running Power (LTP)” rating conforms to ISO 8528-1. Prime Rating: Applicable for supplying power at a variable load for an unlimited number of hours per year. A 10% overload capability is available for one hour in twelve hours periods. This rating conforms to ISO 8528-1 “Prime Running Power (PRP)”. STANDARD REFERENCE CONDITIONS: The above mentioned power data are calculated with: air temeparture of 25°C (77°F); 99kPa of barometric pressure, 100m of altitude a.s.l and 30% of relative humidity. For different conditions please refear to the derating factor’s table specific for this engine. Genmac provides one-source responsibility for the generating system and accessories. ? All units and components are prototype tested, factory build and production tested. A specific control procedure during the several stages of production ensures long life and reliability. ? Rugged 4 cycle heavy-duty Industrial diesel engine, of primary brands with direct fuel injection system and swirl intake ports combine for a low fuel consumption and excellent transient response. ? Powerful alternators with insulation system of H class and impregnation made with tropicalized epoxy resins, are used as standard. ? Generator set accepts one-step 100% of full load. ? The variation of the Voltage is maintained between +- 1,5% by sophisticated Electronic Voltage Regulators. ? Fully programmable AMF controller is supplied with auto start control system and digital instrumentation. Automatic device for setting the periodic exercise is integrated into the AMF. ? Heavy-duty built-in anti-vibration insulators assures lower noise and longer components life. ? Protection guards on rotating parts ? Fork-lifting facilities are supplied together with 4 lifting brackets on the base frame ? The Silent version consist of a weather-proof bolted modular pre-painted enclosure (2000/14/CE compliant) with hinged lockable doors, radiator coolant hatch, base mounted radiator coolant and engine oil drain lines. These items affords superior flexibility and ease of maintenance. ? A stub-up area is provided to make easier the electrical connection to the load. ? A wide range of accessories is provided on request in order to satisfy the needs of the user and to let the generator work in almost every condition. DUP L EX pag. 2/5 60Hz@1800rpm DUPLEX GU40J INSTALLATION AND APPLICATION DATA 50 Hz 60 Hz Units PRP LTP PRP LTP Emission certificates NOT CERTIFICATED Noise level (silent version) dB(a) 7mt N/A General Rated Speed rpm 1800 Engine Brand - Model John Deere – 3029 DF128 Gross Engine Output hp (KW) 44,9(33) 40,8 (30) Number and arrangement of cylinders 3 vertical in-line Type of air intake Natural Type of cooling Water-cooled Total displacement liters (cu. In.) 2.9 (179) Bore x Stroke mm (in.) 106(4.19) x 110 (4.33) Speed control Mechanical Engine basic data Speed drop +- 5% Type of fuel Diesel Maximum Fuel Transfer Pump Lift– m 0.9 Fuel consumpion @ 25% load Liters/h (gal/h) 2.4 (0,6) 2.8 (0,7) Fuel consumpion @ 50% load Liters/h (gal/h) 4,5 (1,2) 5.1 (1,3) Fuel consumpion @ 75% load Liters/h (gal/h) 6.4(1,7) 7,1 (1,9) Fuel consumpion @ 100% load Liters/h (gal/h) 8,0(2.1) 9,1 (2,4) Standard fuel tank capacity (open) Liters (gal) 95 (25,6) Autonomy @75% load (open) Hours 15 Standard fuel tank capacity (silent) Liters (gal) Fuel system Autonomy @75% load (silent) Hours Type of oil (for usage at std reference conditions) 15W40 to API CG4 Total Quantity of oil (including filters) Liters (qt. ) 6 (1,6) Oil Maximum Oil consumption N/A Type of coolant Glicole Mixture 50% Antifreeze – 50% demineralized water Coolant Total quantity of coolant Liters (qt) 14.5 (3,8) Air filter type Dry Element Max. perm. intake vacuum kPa (in.H2O) 3 Air system Combustion air flow m3/min (cf/min) 2.2 (78) 2,3 (80) Exhaust flow m3/min (cf/min) 6,1 (218) 6.4(225) Max. permissible exhaust backpressure kPa 7,5 Exhaust system Outlet size diameter mm (in.) 60 (2,3) Voltage of electric system V 12 Starter motor capacity A 640 Electrical system Type of battery Lead acid type Number of poles 4 Number of bearings 1 Excitation Self excitated Type of regulation Automatic Voltage Regulation Regulator model SR7/2 Alternator Voltage accuracy ±1,5 % with any power factor and speed variations between -5% +30% pag. 3/5 60Hz@1800rpm DUPLEX GU40J STANDARD EQUIPMENTS PHYSICAL DATA Units Duplex GU40J Length mm (in.) 1600 (63,0) Width mm (in.) 680 (26.8) Height mm (in.) 1950 (76.8) Weight Kg (lbs) 640 (1411) ENGINE ? Air Cleaner (Dry-cartridge type) ? Fuel Pump ? Fuel Filter ? Fuel stop solenoid ? Thermostat and Housing ? Dry Exhaust Manifold ? Blower Fan & Fan Drive ? Radiator - Unit Mounted ? Electric Starting Motor ? Housing & Flywheel ? Charging Alternator ? Battery Rack & Cables ? First filling of oil and filters ? First filling of coolant GENERATOR ? Self-ventilated and drip-proof construction ? Synchronous, Brush-less, Self Exciting , Self Regulating ? Direct Coupled With Flex Disk ? 12 Leads winding ? Class H Insulation ? Drip-Proof Construction ? Humidity Tropical Protection ? Radio Interference Suppressor EMC Filter EXHAUST ? Built-in Industrial Muffler (for Open generators ) ? Built-in Residential Muffler (for Silent generators) ? Rain Cap HANDLING ? Fork lift facilities ? Lifting and holding down points BASE FRAME ? Heavy duty fabricated welded base plate with high quality steel. ? Heavy duty rubber anti-vibration mountings ? Integrated fuel tank with drain plug and fuel sender ? Stub-up area ELECTRICAL SYSTEM ? Battery (for 50Hz is supplied as standard, for 60Hz is to be ordered separately) ? Battery rack and cables ? Engine driven battery charger ? Battery disconnect switch CANOPY (for silent units) ? Nylon hinges ? Heavy duty lockable handles in each door ? Large doors for easy access for service and monitoring ? Coolant refilling specific hatch ? Sound foam UL94HF1 compliant ? Modular bolted assembly after painting. ? Grey RAL 7035 “orange peel” specific powder coat paint for outdoor usage ? Weatherproof sealed joints. ? Cut using high precision laser technology. ? Bent using high precision numeric control technology. ? Glazed acoustic sealed control panel door. ? Fuel filler outside enclosure. ? In base oil and coolant drains CONTROL PANEL (see specific section below) ? AMF controller C-06 ? Single phase sensing for voltage and currents ? Battery charger (to be supplied by mains into the 208-240V range) ? Circuit breaker (for 50Hz-230/400V is supplied as standard, for other voltages is to be ordered separately) ? On/Off button ? Emergency stop button ? External ATS connection board ? EC Conformity in compliance with EN 60439-1 PACKAGING ? Nylon filming protection package ? Alternator, Engine and Generating set operator’s manual are supplied together with electrical drawings pag. 4/5 60Hz@1800rpm DUPLEX GU40J CONTROL PANEL CIRCUIT BREAKER 50Hz – 400V generators are supplied together with a circuit breaker that permits a thermal protection against overloads and magnetic protection against short-circuit. For 60Hz or 50Hz-230V versions the circuit breaker has to be ordered separately indicating the voltage at which the generator has to work. All the generator of this line are fully re-connectable according to the specification indicated in the “RATINGS BOOK” AUXILIARY SOCKETS A special box with sockets or quick connectors or connection boards can be supplied as an option in order to ease the fast connection between the generator and the electrical line or between the generator and the loads. Please refer to the apposite section on the “ACCESSORIES PRICE LIST”. . COMMANDER C-06 C-06 is a very easy to use and reliable controller that includes a digital multi-meter, an engine protection card and a controller with “Autostart” logic and “Automatic Mains Failure logic”. All the controls and commands are indicated by leds and by clear graphic design. The box project assures a very high protection against external agents. Here follows a list of the features of the controller: Alarms ? High engine temperature (digital sensor) ? Low oil pressure (digital sensor) ? Low fuel level (digital sensor) ? High Battery voltage ? Low battery voltage ? Battery charger alternator fault ? Mechanical fault ? Low engine speed / low generator frequency ? High engine speed / high generator frequency ? Starting failure ? Emergency stop ? Low generator voltage ? High generator voltage ? Remote stop active ? Generator overload ? n.1 programmable user alarm Special Functions included ? Remote start ? Remote stop ? SCR ? EJP - EJP/T Communication ports ? 1-RS232 on the rear side Display Informations ? A (current ) ? kVA (power, estimated with cos fi 0,8) ? Vac ( Mains and generator voltage) ? Vdc ( Battery voltage) ? Hours (Hourcounter, resettable only by password) 4 FUNCTION MODE BUTTONS WITH LEDS: ? Automatic weekly test enable ? Automatic mode ? Manuale mode ? Reset mode 5 FUNCTION MODE BUTTONS: ? Button MEAS for display electrical measures selection ? Button START to start in manual mode ? Button STOP to stop in manual mode ? Button GEN to close changeover switch on generator side in manual mode ? Button MAINS to close changeover switch on mains side in manual mode 17 INDICATION AND STATUS LED ? Weekly test enable ? Manual mode selected ? Automatic mode selected ? Reset mode selected ? Frequency measure selected on the display ? Current measure selected on the display ? KVA measure selected on the display ? Battery voltage measure selected on the display ? Hourcounter selected on the display ? Genset voltage measure selected on the display ? Mains voltage measure selected on the display ? Engine running status ? Mains voltage presence ? Generator voltage presence ? Mains contactor closed ? Generator contactor closed ? General alarm active References ? IEC/EN 50082-1 ? IEC/EN61000-6-2 ? IEC/EN61000-4-2 ? IEC/EN 61000-4-3 ? IEC/EN61000-4-4 ? IEC/EN61000-4-5 ? IEC/EN 61000-4-6 pag. 5/5 60Hz@1800rpm DUPLEX GU40J OPTIONAL EQUIPMENTS A wide range of optional equipments are available to satisfy all the needs of the installator. Please contact GenMac’s sales department for full details of these and other options WARNINGS ? Access to control panel and doors on both sides for inspection and maintenance is required. ? Adequate ventilation on both sides is required. WARRANTY Please refer to Genmac for warranty policy described into WG001 module. Distributed By: GENMAC Group: Subsidiary Genmac USA, Inc. 7060 NW 52nd STREET MIAMI - FL 33166 - U.S.A. Ph. (+1) 305 599 80 99 Fax (+1) 305 599 80 98 Toll Free Dial # 1-877-257-4541 E-mail : genmacusa@genmac-group.com Web space: www.genmac-group.com All Specifications and Materials are subject to change without prior notice. Head Quarter Genmac S.r.l. 42044 Gualtieri, (Reggio Emilia) Italy via Don Minzoni, 13 Tel. (+39) 0522 828 179 Fax (+39) 0522 829 218 E-mail: info@genmac.it Web space: www.genmac.it ENGINE ? Starting aids (glow plugs-coolant heaters-oil heaters ..) ? Double-stage filters GENERATOR ? Thermal protections ? Anti-condensation heaters ? Special treatment for usage in marine environmental conditions ? Full power alternator for single phase connection EXHAUST ? Exhaust adapters ? Extension exhaust hose ? FAP filters ELECTRICAL SYSTEM AND CONTROL PANEL ? Auxiliary sockets and plugs ? Oil pressure meter ? Water temperature meter ? Generator Monitoring/Remote control of complete system (with analog, GSM or Ethernet connection) ? Automatic Transfer Switches HANDLING AND CANOPY ? Central lifting hook ? Slow drive trailers ? On-road Trailers ? Bigger Fuel tanks ? Double wall UL compliant fuel tanks ? Precision fuel sender MAINTENANCE ? Consumable Filters and spares for each maintenance interval