Model MJB 160-200 series - Industrial Low Voltage Generators Brochure

Three PhaseSynchronous GeneratorsMJB SERIES 160 - 200 FRAME SIZESSIN.CT.030.0 GBSTANDARDS The MJB generator series is designed in compliance with: BS EN 60034; BS 4999-5000; VDE 0530; NEMA MG 1.22 and bears the CE marking.EXCITATION SYSTEM The generators are self-excited by means of a brushless type excitation system.The generators are equipped with an AVR type Mark V. The voltage stability is maintained within ±0,5% of the nominal value in steady condition with balanced and non distorting load. The Mark V operates at 50 and 60 Hz frequency and it is equipped with a radio interference filter.This regulator offers a low speed protection and over-excitation protection.Auxiliary windingThe excitation system of generators is fed by an auxiliary winding which gives a better response to the variation in loads and sustains the power supply in the case of a short-circuit.Manual Voltage RegulationAvailable within ±5% of the rated value by means of a potentiometer placed inside the voltage regulator. Remote voltage sensing is possible by means of an external potentiometer, which can be supplied on request.VOLTAGE AND FREQUENCYGenerators can operate at 50 and 60 Hz.Frame Size [mm] Connection Voltage [V]50 Hz 60 Hz160 ÷ 200 Series star 380 - 440 416 - 480 Parallel star 190 - 220 208 - 240 Series delta 220 - 254 240 - 277 WINDINGSThe generators are supplied with 2/3 pitch winding to reduce the voltage harmonic content in application with non-linear loads. The no-load voltage waveform is sinusoidal with a residual harmonic less than 2%. The Total Harmonic Distortion (THD) is less than 2%. The Telephonic Harmonic Factor (THF) is less than 2% as defined by BS 4999 part 40. The Radio Interference suppression complies to grade N of VDE 0875.OVERLOADSThe overloads (only for continuous duty) are:10% for 1 hour;15% for 10 minutes;30% for 4 minutes;50% for 2 minutes.These overloads must be followed by at least 6 hours of running at nominal load or less. No overload are allowed in stand-by duty.INSULATION, IMPREGNATION AND PROTECTIVE TREATMENT OF WINDINGSThe insulation is H class. Generators are impregnated with high grade resin and a further protective treatment is applied on the whole range, making the generators suitable for harsh environment conditions.PROTECTION DEGREEThe standard protection degree is IP 23.ROTOR BALANCING, BEARINGS & OVERSPEED The rotors are dynamically balanced and are fitted with sealed-for-life ball bearings on single and double bearing configurations. The max overspeed allowed is 1,5 times the rated speed (referred to 50 Hz).THREE PHASE SHORT CIRCUIT CURRENTGenerators with auxiliary winding ensure a three phase short-circuit current (Icc) higher than 3 times the rated current (In): Icc > 3 In.SINGLE PHASE OPERATIONThree phase (12-wire) wound generators can be reconnected and derated to 66% for single phase operation (with a zig-zag connection).Otherwise generators with dedicated (4-wire) single phase windings can be supplied on request.The following derating factors must be applied to the corresponding configurations:Connection Star series Delta series Star parallel Zig - zagK factor (L - L) 0,60 0,50 0,60 0,66K factor (L - N) 0,33 - 0,33 0,33AUTOMATIC VOLTAGE REGULATOR (AVR) SPECIFICATIONSThe generators are equipped with the following AVR set.Model MARK V Voltage remote control Available Code M16FA655A Radio interference suppressor Included AVR supply Auxiliary winding / Mains Standard protection Over-excitation Voltage sensing Single phase Limiters Under-frequency INDUSTRIAL APPLICATION / LOW VOLTAGEType LeadsPower rating [kVA] Temp. rise / Ambient temp. [°C]Efficiency 4/4Inertia B3Weight B3Continuous duty Stand by pf = 0.8 Approx. Approx.125/40 105/40 163/27 150/40 125/40 J?T cl. H ?T cl. F [%] [kg m2] [kg]4 poles 400 V @ 50 Hz - 1.500 rpm - Three Phase IP23MJB 160 XA4 12 14 13 15 14 85,0 0,098 109MJB 160 SA4 12 17 16 19 18 85,6 0,109 129MJB 160 SB4 12 20 18 22 21 87,4 0,124 140MJB 160 SC4 12 23 21 25 24 87,5 0,135 150MJB 160 MA4 12 28 26 31 30 88,2 0,160 178MJB 160 MB4 12 32 29 35 34 88,3 0,170 188MJB 200 SA4 12 42 38 46 44 88,5 0,275 219MJB 200 SB4 12 50 45 55 53 88,7 0,301 225MJB 200 MA4 12 62 57 68 66 90,1 0,361 264MJB 200 MB4 12 75 69 82 80 90,5 0,426 3054 poles 480 V @ 60 Hz - 1.800 rpm - Three Phase IP23MJB 160 XA4 12 17 15 18 17 85,8 0,098 109MJB 160 SA4 12 21 20 24 23 86,4 0,109 129MJB 160 SB4 12 25 23 27 26 88,2 0,124 140MJB 160 SC4 12 30 27 33 32 88,3 0,135 150MJB 160 MA4 12 34 31 38 36 89,2 0,160 178MJB 160 MB4 12 40 37 44 42 89,1 0,170 188MJB 200 SA4 12 51 47 56 54 89,5 0,275 219MJB 200 SB4 12 60 55 66 64 89,3 0,301 225MJB 200 MA4 12 76 70 84 81 90,7 0,361 264MJB 200 MB4 12 90 82 115 95 90,9 0,426 305Ratings refer to following conditions: balanced non-deforming load, altitude 1.000 m a.s.f., minimum power factor 0,8OPERATING CONDITIONSTransient ratingsThe voltage drop due to the application of full load at 0,8 power factor inductive on the generators varies between 16 and 20% of the rated voltage: the output voltage recovers to within 3% of the rated value in less than 0,3 seconds.AltitudeThe rated outputs refer to installation up to 1.000 m a.s.l.Above this level the following derating factors must be applied.Altitude [m a.s.l.] < 1.000 < 1.500 < 2.000 < 2.500 < 3.000 K factor 1,00 0,96 0,93 0,90 0,86Ambient temperatureThe rated outputs given in this catalogue are based on a maximum ambient temperature of 40°C.When operating at different ambient temperatures the output rating can be obtained by applying the factors as in the following table.Ambient Temperature [°C] 30 35 40 45 50 55K factor 1,04 1,00 1,00 0,96 0,93 0,90Power factorThe nominal power factor is 0.8 lagging.For different power factor values the following derating factors must be applied.Power Factor 1 0,8 0,7 0,6 0,5 0,3 0K factor 1,00 1,00 0,93 0,88 0,84 0,82 0,80DOUBLE BEARING 160 FRAME SIZEDIMENSIONSSINGLE BEARING 160 FRAME SIZEDIMENSIONS [mm]MJB 160 XA SA SB SC MA MBL 471 471 501 501 571 571CG SAE 5-4 180 190 195 205 225 250CG SAE 3 175 185 190 200 225 245CONNECTINGCOUPLINGSAE J620FLANGESAE J6175 4 36½ • •7½ • •8 • • •10 • •11½ •FLANGE [mm]SAE J617N 0 -0,13 P MZaNR Ø5 314,32 355 333,38 8 11 45°4 361,95 404 381,00 12 11 30°3 409,58 451 428,62 12 11 30°COUPLING [mm]SAE J620PA MAYß WA WBNR Ø6½ 215,90 220,02 6 9 60° 30,2 9.87½ 241,30 222,25 8 9 45° 30,2 9.88 263,52 244,48 6 11 60° 62,0 -10 314,32 295,28 8 11 45° 53,8 -11½ 352,42 333,38 8 11 45° 39,6 -DIMENSIONS [mm]MJB 160 XA SA SB SC MA MBL 551 551 581 581 651 651CG 185 195 200 210 230 255DOUBLE BEARING 200 FRAME SIZESINGLE BEARING 200 FRAME SIZEDIMENSIONS [mm]MJB 200 SA SB MA MBL 665 665 760 760CG 245 260 270 300CONNECTINGCOUPLINGSAE J620FLANGESAE J6175 4 3 2 17½ • •8 • • • •10 • • •11½ • •14 •FLANGE [mm]SAE J617N 0 -0,13 P MZaNR Ø5 314,32 440 333,38 8 11 45°4 361,95 440 381,00 12 11 30°3 409,58 451 428,62 12 11 30°2 447,68 489 466,72 12 11 30°1 511,18 552 530,22 12 11 30°COUPLING [mm]SAE J620PA MAYß WA WBNR Ø7½ 241,30 222,25 8 9 45° 30.2 19.88 263,52 244,48 6 11 60° 62.0 -10 314,32 295,28 8 11 45° 53.8 -11½ 352,42 333,38 8 11 45° 39.6 10.414 466,72 438,15 8 14 45° 25.4 24.6DIMENSIONS [mm]MJB 200 SA SB MA MBL 615 615 710 710CG SAE 5-4 280 290 310 330CG SAE 3-2-1 285 295 305 325••••••HEADQUARTERS OVERSEAS COMPANIESMarelli Motori S.p.A.Via Sabbionara, 136071 Arzignano (VI) - Italy(T) +39 0444 479 711(F) +39 0444 479 888www.marellimotori.comsales@marellimotori.comBranchesMilanVia Cesare Cantù, 2920092 Cinisello Balsamo (MI) - Italy(T) +39 02 66 013 166(F) +39 02 66 013 483milan@marellimotori.comFlorenceVia Panciatichi, 37/250127 Firenze - Italy(T) +39 055 431 838(F) +39 055 433 351florence@marellimotori.comASIA PACIFICMarelli Asia Pacific Sdn BhdMarelli Manufacturing Asia Sdn BhdLot PT 5038-5041 Jalan Teluk Datuk 28/40Off Persiaran Sepang, Seksyen 28,40400 Shah Alam, Selangor D.E.Malaysia(T) +60 3 5192 7213(F) +60 3 5192 6293asiapacific@marellimotori.comCENTRAL EUROPEMarelli Central Europe GmbhHeilswannenweg 5031008 ElzeGermany(T) +49 5068 462 400(F) +49 5068 462 409germany@marellimotori.comGREAT BRITAINMarelli UK, LtdMeadow LaneLoughboroughLeicester LE111NBUK(T) +44 1509 615 518(F) +44 1509 615 514uk@marellimotori.comSOUTH AFRICAMarelli Electrical Machines South Africa (Pty) LtdUnit 4, 55 Activia Rd - Activia ParkElandsfontein,1406 GautengRepublic of South Africa(T) +27 11 822 5566(F) +27 11 828 8089southafrica@marellimotori.comSPAINRepresentative OfficeCalle Constanza 508029 BarcelonaSpain(T) +34 66 446 4121(F) +34 93 419 6094spain@marellimotori.comUSAMarelli USA, Inc1620 Danville RoadPO Box 410Harrodsburg, KY 40330USA(T) +1 859 734 2588(F) +1 859 734 0629usa@marellimotori.comMARELLI MOTORI reserves the right to change the design, technical specification and dimensions in order to update or improve its products, without prior noticeSIN.CT.030.0 GBItalian Manufacturing PlantArzignano - ItalyMalaysian Manufacturing PlantShah Alam - Malaysia