Pow-R - 25 - Command Controller Brochure

LIGHTING CONTROL SYSTEM SECTION 16147 PS01412002E 16147-1 SECTION 16147 LIGHTING CONTROL SYSTEM PART 1 GENERAL 1.01 SCOPE A. The Contractor shall furnish and install the Lighting Control System as specified and as shown on the contract drawings. B. The Lighting Control System work shall be indicated on the drawings and by the requirements of this section. It is defined to include, but not limited to: 1. Power switching equipment 2. Lighting management equipment 1.02 RELATED SECTIONS A. Section 16470 - Panelboards B. Section 16475 - Circuit Breakers and Fusible Switches 1.03 REFERENCES A. NEMA Compliance: Comply with applicable portions of NEMA standards pertaining to types of electrical equipment and enclosures. B. UL Listing: Panelboards with Integral Intelligence are to be UL listed under UL 916 Energy Management Equipment, UL 67 Panelboard Interiors and UL 50 Panelboard Box. C. FCC Emissions: All control equipment shall be in compliance with FCC emissions standards in part 15 subpart J for class A application. 1.04 SUBMITTALS - FOR REVIEW/APPROVAL A. The following information shall be submitted to the Engineer: 1. Breaker layout drawing with dimensions indicated and nameplate designation 2. Component list 3. Conduit entry/exit locations 4. Assembly ratings including: a. Short-circuit rating b. Voltage c. Continuous current 5. Cable terminal sizes 6. Product data sheets. Submit manufacturer’s data sheets on system submitted and components supplied, with complete descriptions of hardware and software components supplied. LIGHTING CONTROL SYSTEM SECTION 16147 PS01412002E 16147-2 7. Series rating information 1.05 SUBMITTALS - FOR CONSTRUCTION A. The following information shall be submitted for record purposes: 1. Final as-built drawings 2. Installation information 3. Seismic certification and equipment anchorage details. B. The final (as-built) drawings shall include the same drawings as the construction drawings and shall incorporate all changes made during the manufacturing process. 1.06 QUALIFICATIONS A. The manufacturer of the panel shall be the manufacturer of the major components within the assembly, including circuit breakers. B. For the equipment specified herein, the manufacturer shall be ISO 9001 or 9002 certified. C. The manufacturer of this equipment shall have produced similar electrical equipment for a minimum period of five (5) years. When requested by the Engineer, an acceptable list of installations with similar equipment shall be provided demonstrating compliance with this requirement. D. The equipment and major components shall be suitable for and certified to meet all applicable seismic requirements of Uniform Building Code (UBC) for zone 4 application. Guidelines for the installation consistent with these requirements shall be provided by the switchgear manufacturer and be based upon testing of representative equipment. The test response spectrum shall be based upon a 5% minimum damping factor, UBC: a peak of 2.15g’s (3.2-11 Hz), and a ZPA of 0.86g’s applied at the base of the equipment. The tests shall fully envelop this response spectrum for all equipment natural frequencies up to at least 35 Hz. E. The following minimum mounting and installation guidelines shall be met, unless specifically modified by the above referenced standards. 1. The Contractor shall provide equipment anchorage details, coordinated with the equipment mounting provision, prepared and stamped by a licensed civil engineer in the state. Mounting recommendations shall be provided by the manufacturer based upon approved shake table tests used to verify the seismic design of the equipment. 2. The equipment manufacturer shall certify that the equipment can withstand, that is, function following the seismic event, including both vertical and lateral required response spectra as specified in above codes. 3. The equipment manufacturer shall document the requirements necessary for proper seismic mounting of the equipment. Seismic qualification shall be considered achieved when the capability of the equipment, meets or exceeds the specified response spectra. F. The manufacturer of the lighting control system shall be regularly engaged in manufacture of electrical distribution equipment, lighting control and/or energy management equipment of types and capacities required and shall be the manufacturer of the remote controllable circuit breakers contained in the system. LIGHTING CONTROL SYSTEM SECTION 16147 PS01412002E 16147-3 1.07 REGULATORY REQUIREMENTS A. The lighting control system shall be UL labeled. Panelboards with Integral Intelligence shall be UL listed under UL 916 energy management equipment, UL 67 Panelboard Interiors and UL 50 Panelboard Box. B. All control equipment shall be in compliance with FCC emissions' standards in part 15 Subpart J for class A application. 1.08 DELIVERY, STORAGE AND HANDLING A. Equipment shall be handled and stored in accordance with manufacturer’s instructions. One (1) copy of these instructions shall be included with the equipment at time of shipment. 1.09 OPERATION AND MAINTENANCE MANUALS A. Equipment operation and maintenance manuals shall be provided with each assembly shipped and shall include instruction leaflets, instruction bulletins and renewal parts lists where applicable, for the complete assembly and each major component. PART 2 PRODUCTS 2.01 MANUFACTURERS A. Cutler-Hammer B. Or Equal The listing of specific manufacturers above does not imply acceptance of their products that do not meet the specified ratings, features and functions. Manufacturers listed above are not relieved from meeting these specifications in their entirety. Products in compliance with the specification and manufactured by others not named will be considered only if pre-approved by the engineer ten (10) days prior to bid date. 2.02 GENERAL A. The lighting control system shall be the Eaton – Cutler Hammer - Pow-R-Command type PRC-25 system and meet or exceed the following capabilities: B. Power Switching Equipment Placement - The smart panelboards shall be mounted in electrical closets as indicated on the drawings. The numbered breakers in the panels shall be wired to control the power to each circuit as indicated on the panel wiring schedules included in the drawings. Override switches and other low voltage devices shall be mounted and wired to individual controllers according to the reflected ceiling plan. All wiring shall be identified with the number of the breaker, switch or low voltage device. C. Wiring - All low voltage wire must be UL listed as conforming to Class 2 or Class 2P wiring requirements. 2.03 POWER SWITCHING EQUIPMENT REQUIREMENTS LIGHTING CONTROL SYSTEM SECTION 16147 PS01412002E 16147-4 A. General Equipment Overview - The power switching equipment shall be switch-able circuit breaker panelboards. The smart panelboards shall contain “intelligence," low voltage controlled circuit breaker switching and thermal magnetic overcurrent protection in a standard panelboard enclosure. B. “Intelligent” Panelboard General Requirements - The “intelligent” panelboard shall contain an integral programmable "Plug and Play" intelligent panelboard control module that provides on/off control for low voltage switchable circuit breakers. The panelboard shall be wired and assembled at the factory and consist of the following modular construction: 1. Enclosure to be standard 20-inch wide by 5 3/4 in. deep NEMA Type 1. 2. Trim to be standard 20-inch wide NEMA Type 1. 3. Circuit breakers shall be of such type that may be remotely controlled on or off with Class 2 low voltage. 4. Interior to be sized to Distribution System Characteristics, Voltage and Current requirements. 5. Internal Remote Controllable Circuit Breaker electronic bus. 6. Internal Class 2, 120/277 Vac Power Supply with primary fuse and secondary thermal magnetic on/off protection. 7. Class 2 barrier. C. “Intelligent” Panelboard Construction Requirements: 1. The panelboard shall be rated for * [480Y/277] [120/208Y] volts AC, or as shown on the drawings. Continuous main current ratings shall be as indicated on associated panelboard schedules, not to exceed 400 amperes maximum for main breaker or main lugs. Minimum short circuit current rating shall be * [14,000 at 480/277 volts AC] [10,000 at 120/208 volts AC]. Panelboard may be fully rated or series rated to meet the panelboard short circuit current rating shown on the drawings. 2. Panelboard bus current rating shall be determined by heat-rise tests conducted in accordance with UL 67. Provide one (1) continuous vertical bus bar per phase. Each bus bar shall have sequentially phased branch circuit connectors suitable for bolt-on branch circuit breakers. The bussing shall be fully rated. Bussing shall be * [aluminum] [copper]. Panelboards shall be suitable for use as Service Equipment where shown on the drawings. 3. Main breakers shall be vertically mounted. Nametags shall be provided and secured to the dead front with screws. 4. Interiors shall be capable of housing an intelligent panelboard control module and sized to allow easy access and replacement of the intelligent panelboard control module. 5. Interiors shall provide a Class 2 separation for the panelboard control module with an internal Class 2, 120/277 Vac Power Supply with primary fuse and secondary thermal magnetic On/Off protection to provide power to the panelboard control module. * Note to Spec. Writer – Select one * Note to Spec. Writer – Select one * Note to Spec. Writer – Select one LIGHTING CONTROL SYSTEM SECTION 16147 PS01412002E 16147-5 6. Interiors shall come complete and factory assembled with rigid chassis assembly that assures accurate alignment of interior and intelligent panelboard control module with panel front and prevent flexing and possibility of loosening or damage to parts during and after installation. 7. Interior to provide dead front cover for access to intelligent panelboard control module. 8. Control module to provide operating information to include: a. Local programming / diagnostic port. b. Intelligent panelboard control module ON/OFF switch, and replaceable primary power supply fuse. 9. Main Circuit Breaker: a. Main circuit breakers shall have an overcenter, trip-free, toggle mechanism which will provide quick-make, quick-break contact action. Circuit breakers shall have a permanent trip unit with thermal and magnetic trip elements in each pole. Thermal elements shall be true RMS sensing and be factory calibrated to operate in a 40 deg. C ambient environment. b. Two and three pole circuit breakers shall have common tripping of all poles. Circuit breaker frame sizes above 100 amperes shall have a single magnetic trip adjustment located on the front of the breaker. Breaker handle and face plate shall indicate rated ampacity. c. Lugs shall be UL Listed to accept solid or stranded (copper and aluminum conductors only). Lugs shall be suitable for (75 deg C rated wire), (90 deg C rated wire, sized according to the 75 deg C temperature rating per NEC Table 310-16). Lug body shall be bolted in place, snap-in designs are not acceptable. 10. Branch Circuit Breakers: a. Branch circuit breakers shall have bolt-on type bus connectors. b. Circuit breakers shall have an overcenter toggle mechanism which will provide quick-make, quick-break contact action. Circuit breakers shall have thermal and magnetic trip elements in each pole. Two and three pole circuit breakers shall have common tripping of all poles. c. There shall be two forms of visible trip indication. The circuit breaker handle shall reside in a tripped position between ON and OFF. In addition, there shall be a trip indicator appearing in the window of the circuit breaker housing. d. Circuit breakers marked "Remotely Controlled" on panel schedules shall be of the remote controllable latching type. Circuit breaker contacts shall respond to a remote low-voltage Class 2 signal for Open or Closed contact positioning. Circuit breaker power contacts shall remain Open when the breaker handle is in the OFF or tripped position, regardless of the remote low-voltage Class 2 signal. Remote control shall only be possible when the breaker handle is in the ON position. Circuit breakers may be manually controlled by operating the breaker handle in the event of a panelboard control module hardware failure. Control power to the remotely controlled circuit breakers must come from an ac source. 11. Enclosures: a. Type 1 Boxes shall be standard size 20 in. wide x 5 3/4 in. deep galvanized steel constructed in accordance with UL 50 requirements. Boxes shall have removable box ends without knockouts on both ends. b. Fronts shall meet strength and rigidity requirements per UL 50 standards with ANSI-61 Gray finish over cleaned steel. Fronts shall be 1-piece with hinged flush-type lock/latch handle LIGHTING CONTROL SYSTEM SECTION 16147 PS01412002E 16147-6 assembly on door and mounting screws. Mounting shall be (flush) or (surface) as indicated on associated panelboard schedules. c. Gutter space shall meet or exceed U.L. and N.E.C. Code requirements. 12. Smart Panelboard Control Requirements - The panelboard shall operate as a standalone device. 13. Smart Panelboard Performance Requirements a. Hardware Requirements 1. Control Power - The panelboard controller shall be powered from a Class 2 AC power source. Power source shall be factory adjustable to operate on either 120V ac or 277V ac. Power source must be directly connected to bus, and may not occupy any branch circuit breaker pole spaces. 2. Self-powered -- The networks shall be self-powered from the panelboard, no external power supply shall be required. 2.04 LIGHTING CONTROL EQUIPMENT REQUIREMENTS A. Universal Functions - The lighting Control controllers shall share the following functions: 1. Control Power - The controller shall be powered from a Class 2 AC power source. 2. Visual Indication - There shall be LEDS for indicating the following conditions, normal controller operation and power to the controller. 3. Each panel shall have either four (4) or six (6) two (2)-wire control inputs that can accept either dry contacts or 0 - 30 V ac inputs. 4. Each system shall be accompanied by proper training material including operating instructions for components. PART 3 EXECUTION 3.01 FACTORY TESTING A. The factory service shall provide adequate testing of the supplied equipment and software to ensure that the system performs as intended by the specification. Building engineering personnel shall be trained on all aspects of operating and maintaining the system. Care shall be taken to ensure that the system load connections are to the electrical drawing and that the control scenarios are operating properly. 3.02 DOCUMENTATION A. Documentation shall be provided as indicated below: 1. Wiring Diagrams -- Show typical interconnect wiring diagram for each system component supplied. 2. Installation Guide and Manual - Provide instructions how to install system components. LIGHTING CONTROL SYSTEM SECTION 16147 PS01412002E 16147-7 3.03 INSTALLATION A. The Contractor shall furnish, install and terminate all external inputs from switches, time clocks, photocells, occupancy sensors, photo-sensors, motion detectors, timed override switches and the like. B. The Contractor is responsible for providing all of the ancillary equipment that will provide the inputs to the PRC25 panels. These ancillary pieces of hardware include, but are not limited to, the following pieces are hardware: external switches (low voltage); time clocks; photocells, occupancy sensors, photo-sensors, motion detectors and timed override switches. 3.04 WARRANTY A. The warranty shall insure that the Lighting Control System manufactured and supplied as specified will be the kind and quality described in the specification and will be free of defects in workmanship and material. 1. Warranty shall be 1 year from date of startup not to exceed 18 months from date of shipment. 2. Warranty replacement parts shall be available on a 24 hour delivery basis if requested during normal working hours. 3. Warranty shall provide for on site technical assistance if deemed necessary.