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OWNER’S MANUALCE-140 Mul? -Oil FurnaceCE-180 Mul? -Oil Furnace CE-250 Mul? -Oil FurnaceWith CE-3 BurnerCE-330 Mul? -Oil FurnaceWith CE-4 BurnerClean Energy Heating Systems, LLC540 Maple Street, Honey Brook, PA 19344www.CleanEnergyHeatingSystems.com(888) 519-2347WARNING: For your safety - DO NOT store gasoline or other flammable vapors and liquids in the vicinity of this or any appliance.8/22/12 Part # 70001TABLE OF CONTENTSSAFETY CONSIDERATIONS AND GUIDELINES.............................................................. 4FURNACE ASSEMBLY....................................................................................................... 6 (1) Installing the blower........................................................................................... 7 (2) Air discharge configuration................................................................................ 9 - Unit Heater (Free Air with no ductwork) - Central Furnace (ductwork installed) (3) Installing the combustion chamber target.......................................................... 12 (4) Installing the burner........................................................................................... 13 (5) Installing the connector block and oil line.......................................................... 14FURNACE INSTALLATION........................................................................... ..................... 15 (1) Selecting a location........................................................................................... 16 (2) Mounting the furnace in position........................................................................ 17 (3) Connecting the electrical supply........................................................................ 18 (4) Installing the chimney components................................................................... 19 (5) Oil storage tank set up ...................................................................................... 21 (6) Installing the metering pump and oil lines......................................................... 21 (7) Connecting the compressed air line.................................................................. 26 (8) Installing the wall thermostat............................................................................. 27PREPARING THE METERING PUMP FOR START UP..................................................... 27STARTING AND ADJUSTING THE BURNER.................................................................... 28 (1) Preparing the burner for start up....................................................................... 28 (2) Priming the oil pump.......................................................................................... 28 (3) Adjusting the Burner.......................................................................................... 28RESETTING THE OIL PRIMARY CONTROL..................................................................... 29SETTING THE DRAFT........................................................................................................ 30MAINTENANCE.................................................................................................................. 31FURNACE DIMENSIONS................................................................................................... 35WIRE DIAGRAMS.............................................................................................................. 37PARTS DIAGRAMS............................................................................................................ 42SERVICE RECORDS......................................................................................................... 66WARRANTY INFORMATION............................................................................................. 67WARNING: Incorrect installation, adjustment, or misuse of this heating equipment could result in death, severe personal injury, or substantial property damage.To the Equipment Owner:• Read and understand all instructions provided in this manual• Installation and service must be completed by qualified personnel who are familiar with oil-fired appliances.• Save this manual for future reference.To the Professional, Qualified Installer or Service Agency:• Read and carefully follow all instructions provided in this manual before installing, starting, or servicing this heating equipment.• All installations must be made in accordance with state and local codes having jurisdiction.SAFETY CONSIDERATIONS AND GUIDELINESNOTICE: Intended to clarify or bring special attention to previous information. CAUTION: Indicates a hazardous situation, which can result in minor or moderate personal injury if not avoided.WARNING: Indicates a hazardous situation, which can result in death or serious personal injury if not avoided.DANGER: Indicates a hazardous situation, which will result in death or serious personal injury if not avoided.DANGER: DO NOT store or use gasoline or other flammable/explosive liquids/vapors in or around the furnace.DANGER: DO NOT operate the furnace if excess oil, oil vapors, or fumes have accumulated in or around the furnace.DANGER: Improper installation, operation, or maintenance of the furnace may create a fire or explosion hazard.WARNING: DO NOT mix unapproved substances to the used oil supply, such as: • Anti-Freeze • Carburetor Cleaner • Paint Thinner • Parts Washer and/or Solvents • Gasoline • Oil Additives • Chlorinated solvents • Any other inappropriate / hazardous materialInstruct your personnel NEVER to add unapproved substances to your used oil. Burning any unapproved substance will immediately void the furnace warranty and may cause damage and unsafe operating conditions.WARNING: Unauthorized furnace modifications may cause damage and unsafe operating conditions.HAZARD DEFINITIONS:SAFETY CONSIDERATIONS:4WARNING: The CE-3 Burner is only approved for use on a furnace manufactured by Clean Energy Heating Systems. The Furnace is only approved for use with the CE-3 burner manufactured by Clean Energy Heating Systems. WARNING: The installation, operation, and maintenance of this equipment in the United States must be done by qualified personnel according to instructions in the Clean Energy Heating Systems Owner’s Manual and in accordance with all national, state, and local codes or authorities having jurisdiction and the following standards: NFPA 30 Flammable and Combustible Liquids Code NFPA 30A Automotive and Marine Service Station Code NFPA 31 Installation of Oil Burning Equipment NFPA 70 National Electrical Code NFPA 88A Parking Structures NFPA 88B Repair Garages NFPA 211 Chimney’s, Fireplaces, Vents and Solid Fuel Burning AppliancesLikewise, the installation, operation, and maintenance of this equipment in Canada must be done by qualified personnel according to instructions in the Clean Energy Heating Systems Owner’s Manual and in accordance with all regulations and authorities having jurisdiction and the following CSA Standards: B139 Oil Burning Equipment B140 General Requirements for Oil Burning Equipment C22.1 Canadian Electrical Code, Part 1GUIDELINES FOR FURNACE USE: • This furnace is for industrial and/or commercial use only. This furnace is not intended for residential use. • This furnace is safety listed to burn the following fuels: • #2 fuel oil • Used crankcase oil up to 50 SAE • Used hydraulic oil • Used automatic transmission fluid (U.S.) • The EPA regulations for burning used oil are as follows: • Your supply of used oil is generated on-site. You may also collect oil from “do-it-yourself” oil changers. • Do not mix hazardous wastes, such as chlorinated solvents, with your used oil. • The exhaust gases of the furnace must be vented to the outside with an appropriate stack system. • The furnace is used to recycle used oil for “heat recovery”. The furnace is not to be used in warm weather just to dispose of used oil. • Only trained authorized personnel should service and maintain the furnace. Be sure the furnace receives annual maintenance to ensure safe and efficient operation.5SAFETY CONSIDERATIONS AND GUIDELINESGUIDELINES FOR USED OIL TANKS:(1) The tank installation must comply with NFPA 30 and NFPA 31 fire codes.(2) The tank should be installed on a slight slope with a drain on the low end to allow sludge and water to be removed from the bottom of the tank.(3) All oil lines must be constructed of copper, steel, or brass components. DO NOT use rubber, plastic, or any other inappropriate material for oil lines.(4) Be sure to follow all instructions for tank installation in the Owner’s Manual.6Figure 1: Typical Furnace AssemblyWARNING: To avoid serious injury or death, only store the following substances in the oil supply tank: (1) Used Crankcase Oil(2) Used Automatic Transmission Fluid (ATF)(3) Used Hydraulic Oil(4) #2 Fuel Oil (Diesel Fuel)DO NOT put flammable or corrosive substances such as gasoline, chlorinated solvents, paint thinner, or any other unsafe substance in the oil supply tank.WARNING: To avoid serious injury or death, do not weld or allow open flames within 35 feet of the used oil supply tank.Follow the steps below for furnace assembly (refer to Figure 1): (1) Install the blower (2) Determine the appropriate air discharge configuration - Unit Heater (Free Air with no ductwork) - Central Furnace (ductwork installed) (3) Install the combustion chamber target (4) Install the burner (5) Install the connector block and oil lineFURNACE ASSEMBLYSAFETY CONSIDERATIONS AND GUIDELINESCE70012132547Installing the Blower (CE-140, CE-180, and CE-250):(1) Refer to Figure 2.(2) Place the blower inside the mounting angles on the back of the furnace with the blower bubble turned up.(3) Use the included #10 self-drilling screws to secure the blower housing to the mounting angle brackets on the back of the furnace cabinet.(4) Connect the flexible conduit from the blower motor to the rear electrical box.(5) Connect the wire leads according to the electrical schematic label in the rear junction box.(6) Fasten the blower guards with the remaining #10 self-drilling screws to each side of the blower.WARNING: Blower guards must be in place to prevent personal injury. NEVER operate the furnace without all guards in placeNOTICE: The blower motor is designed to operate with the guards in place. Without the guards in place the blower will move more air which may overload and damage the blower motor.NOTICE: The blower must be mounted with the “bubble” turned up. If the blower is not mounted in this position, the internal air flow through the furnace cabinet will change which may cause the unit to cycle on high limit.Figure 2: Blower Assembly Installation (CE-140, CE-180, and CE-250)CE70019FURNACE ASSEMBLYInstalling the Blower (CE-330):(1) Refer to Figure 2A.(2) Place the blower inside the mounting angles on the back of the furnace with the blower bubble turned up.(3) Use the included #10 self-drilling screws to secure the blower housing to the mounting angle brackets on the back of the furnace cabinet.(4) Fasten the motor bracket and tensioning bracket to the blower according to dimensions shown in Figure 2A.(5) Secure the motor to the motor bracket with the supplied hardware.8(6) Install the blower pulley and motor pulley. Use a straight edge to make sure the pulleys are installed on the same plane.(7) Install the belt on the pulleys and tighten the tensioning bracket to maintain proper belt tension.(8) Connect the flexible conduit from the blower motor to the rear electrical box and connect the wire leads according to the electrical schematic label in the rear junction box.(9) Fasten the blower guards with the remaining #10 self-drilling screws to each side of the blower.FURNACE ASSEMBLYWARNING: Blower guards must be in place to prevent personal injury. NEVER operate the furnace without all guards in placeNOTICE: The blower motor is designed to operate with the guards in place. Without the guards in place the blower will move more air which may overload and damage the blower motor.NOTICE: The blower must be mounted with the “bubble” turned up. If the blower is not mounted in this position, the internal air flow through the furnace cabinet will change which may cause the unit to cycle on high limit.Figure 2A: Blower Assembly Installation (CE-330)CE70059 18.0" 8.5 4.5" 9FURNACE ASSEMBLYAir Discharge Configurations:Your Clean Energy Heating System may be installed in one of two ways:1. Unit Heater - Louvers are installed over the air outlet opening(s) to direct the hot air flow in the desired direction.2. Central Furnace (Static Pressure) - Duct work applications with less than 0.30” W.C. (inches of water column). Louvers are NOT installed. Ductwork is installed over the side air outlet opening(s) to direct the hot air flow.NOTICE: A qualified electrician should check the amp draw of the blower motor. Do not operate the blower motor over 85% of the amp rating on the motor nameplate.1. Unit Heater ConfigurationThere are several options for mounting the louvers on a unit heater for free air applications. Refer to Figures 3, 4, and 5. Cover the unused air outlet openings with the blank covers provided (one is painted and one is galvanized). The blank covers can be split in two.NOTICE: When splitting a side opening horizontally, the louvers should be positioned in the top half of the air outlet opening. When splitting a side opening vertically, the louvers should be positioned in the front (closest to the burner) half of the air outlet opening.Figure 3: Installing the LouversOne Side Air Outlet Fully OpenCE7004010FURNACE ASSEMBLYFigure 5: Installing the Louvers Splitting the Air Outlet Openings Between one Side and BottomFigure 4: Installing the LouversSplitting the Air Outlet Openings Between Both SidesCE70041CE70042FURNACE ASSEMBLYNOTICE: A qualified HVAC engineer should design the ductwork for your application and determine the static pressure of the ductwork installed. Existing ductwork may not be suitable for this furnace. Only connect ductwork to the side air outlets on the furnace. DO NOT install ductwork on the bottom air outlet of the furnace. Refer to the tables below for air flow specifications.2. Central Furnace (Static Pressure - Less than 0.30” W.C.)DO NOT install the louvers. Install the ductwork directly over the desired SIDE air outlet opening(s).NOTICE: DO NOT install ductwork over the bottom air outlet opening. Proper air flow will not be maintained and furnace damage may occur. CE-180 CE-250 CE-140 CE-330Louvers Mounted on FurnaceNo Ductwork1700 CFMNo Louvers InstalledDuctwork Installedon Furnace0.30” W.C.1400 CFMLouvers Mounted on FurnaceNo Ductwork1700 CFMNo Louvers InstalledDuctwork Installedon Furnace0.30” W.C.1400 CFMLouvers Mounted on FurnaceNo Ductwork2700 CFMNo Louvers InstalledDuctwork Installedon Furnace0.30” W.C.2400 CFMLouvers Mounted on FurnaceNo Ductwork3700 CFMNo Louvers InstalledDuctwork Installedon Furnace0.30” W.C.3300 CFM1112Installing the Combustion Chamber Target:NOTICE: Damage to the combustion chamber may occur if the furnace is used with a damaged or missing target. Inspect the target regularly for proper positioning and wear.(1) Refer to Figure 6 to view the proper position of the combustion chamber target.(2) Open the front door of the furnace by loosening the two over-center latches and swinging the door open.(3) Guide the target toward the back of the combustion chamber. Hang the loop on the back of the target on the hook welded to the back of the combustion chamber.(4) Close the front door and secure the two over center-latches.FURNACE ASSEMBLYFigure 6: Proper Position of the Combustion Chamber TargetCE70020Target hanging on back ofcombustion chamber hook andresting against stabilizerTarget Stabilizer13Installing the Burner:NOTICE: The nozzle, electrode, and retention head may need adjustment after shipping and installation. The nozzle should remain centered in the retention head. Refer to Figure 7 for proper dimensions.(1) Remove the two serrated flange nuts from the front door.(2) Slide the blast tube of the burner through the throat of the front door.(3) Fasten the burner to the front door by tightening the two serrated flange nuts.Figure 7: Nozzle and Electrode SettingsFURNACE ASSEMBLY3/16" GAPBETWEENELECTRODESAND NOZZLECE700181/8" GAP BETWEEN ELECTRODESELECTRODE 1/8" PAST NOZZLE14Installing the Connector Block and Oil Line:(1) Refer to Figure 9 to position the connector block.(2) Fasten the connector block to the side of the furnace with the bolts provided.(3) Install the supplied 3/8” copper tubing from the swivel fitting in the connector block to the burner.NOTICE: The connector block with the swivel fitting must be used to allow the front door to swing open properly. If the connector block is not used the oil line will need to be disconnected before the door is opened.Figure 9: Installing the Connector Block and Oil LineFigure 8: Installing the Burner Cord(4) Refer to Figure 8(5) Line up the key in the receptacle with the slot in the cord.(6) Tighten the electrical cord when in position.NOTICE: Make sure the plug and receptacle are properly aligned. The ground prong in the receptacle is longer than the other prongs and must be lined up properly.FURNACE ASSEMBLYWARNING: To prevent the risk of electrical shock, shut OFF main power to the furnace before connecting or disconnecting the burner power cord.CE70013CE70021Oil Line Connector Block15Figure 10: Typical Furnace InstallationRefer to Figure 10 for a typical furnace installation illustration.Installation of your furnace will include the following steps:(1) Selecting a location(2) Mounting the furnace in position(3) Connecting the electrical supply to the furnace(4) Installing the chimney components(5) Positioning the oil storage tank(6) Installing the metering pump system and oil lines(7) Connecting the compressed air line(8) Installing the wall thermostat(9) Inspecting the furnace installationFURNACE INSTALLATION8 FT. MIN. FROM FLOOR TO FURNACECHECK LOCAL CODES AND NFPA 88-B8 FT. MAXIMUM LIFTDEDICATED ELECTRIC SERVICEOIL PUMP ELECTRICAL CIRCUITCOMPRESSEDOIL PRESSURE LINESUCTIONOIL LINETHERMOSTAT10 FT.3 FT.8" MINRELIEFRETURNCE70009PRESSUREOIL LINEOIL STORAGETANKWALLAIR LINE(MIN.)16Select a location:There are several considerations when selecting a location for your new furnace:(1) Do not obstruct shop personnel or equipment(2) Find a location where the warm air will be evenly distributed.(3) The installation must meet the clearance to combustible material requirements (Figure 11)(4) The location must be safely accessible for maintenance and service(5) The installation must comply with all local codes and regulations(6) Keep the stack / chimney system simple. A complicated stack with multiple elbows and long horizontal runs will reduce the natural draft of the unit which can damage critical burner components. Figure 11: Clearances to Combustible MaterialsMinimum Distances from Combustible MaterialsWARNING: Carefully follow all installation instructions for safe and efficient operation.FURNACE INSTALLATIONUNIT HEATER UNIT HEATER CENTRAL FURNACE(with side warm air outlet) (with bottom warm air outlet)Front (burner) 60" Front (burner) 60" Front (burner) 60"Back (blower) 2" Back (blower) 2" Back (blower) 2"Side with air outlet 60" Side 12" Side 12"Side with no air outlet 12" Top of furnace 18" Top of furnace 18"Top of furnace 18" Bottom 60" Bottom 18"Bottom 18" Single wall chimney pieces 18" Ductwork (within 3ft of furnace) 6"Single wall chimney pieces 18" Single wall chimney pieces 18"CE70017BACK 2"TOP 18"SIDE WITHOUTAIR OUTLET 12"BOTTOM 60"STACK 18"AIR OUTLETSIDE 60"FRONT 60"(BURNER)17WARNING: Codes may require that the furnace is mounted eight (8) feet above the floor if there is potential for gasoline fumes. Refer to NFPA 88B, Standard for Repair Garages.Mounting the furnace in position:HANGING THE FURNACE FROM THE CEILING:(1) Refer to Figure 12 for a typical ceiling hung illustration.(2) Remove the kerf cut holes in the corners of the top and bottom of the furnace cabinet.(3) Insert all-thread rod (minimum 1/2”) through the cabinet and put a washer and two nuts on the bottom.(4) Use adequately sized square tubing or angle iron across sufficient structural members to safely carry the weight of the furnace.(5) Put a washer and two nuts on the top of each all-thread rod(6) Use a level to ensure the furnace is hanging level front-to-back and side-to-side.WARNING: Use adequate structural members to safely bear the weight of the furnace when either hanging it from the ceiling or mounting it on a stand.Figure 12: Typical Ceiling Hung FurnaceFURNACE INSTALLATIONMINIMUM1/2" ALL THREADROD (4 Pieces)DOUBLE NUTS(4 Places)DOUBLE NUTS(4 Places)USE ADEQUATE STRUCTURALMEMEBERS TO SAFELY BEARTHE WEIGHT OF THE FURNACEWARNING:CE7002318MOUNTING THE FURNACE ON A STAND:WARNING: The stand must be made of steel (non-combustible material) and must be anchored to ensure stability.(1) Refer to Figure 13 for a typical furnace mounted on a stand.(2) The material used must be adequately sized to support the weight of the furnace.Connecting the electrical supply to the furnace:Figure 13: Typical Furnace Mounted on a StandElectrical Requirements:120 V / 60 HzSingle Phase20 Amp dedicated circuitWARNING: Shut off main power to the furnace before making any electrical connections. ONLY a qualified electrician should run wire and make connections to the furnace. All wires must be the proper gauge and run in approved electrical conduit. All wiring must meet the requirements of the National Electrical Code. FURNACE INSTALLATIONCE700158 FT. MINIMUM FROM FLOOR TO FURNACEIF THERE IS POTENTIAL FOR GASOLINE FUMESCHECK LOCAL CODES AND NFPA 88BUSE ADEQUATE STRUCTURALMEMEBERS TO SAFELY BEARTHE WEIGHT OF THE FURNACE.ANCHOR THE STAND TO BOTHA WALL AND THE FLOOR.WARNING: CE-140 CE-180120 V / 60 HzSingle Phase20 Amp dedicated circuit(1) Install a dedicated electrical circuit to the junction box indicated below. - Front electrical box by the burner on the CE-140, CE-180, and CE-250 - Back electrical box by the blower on the CE-330 (2) Connect the wires according to the label found on the inside of the junction box cover or in the wire diagrams section of this manual. Use stranded copper wire to ensure a secure connection.19Installing the chimney components:WARNING: Double wall “Class A” insulated stack must be used through any building penetration and for any exterior stack. Unapproved stack material and/or installation can create a fire hazard. Contact Clean Energy Heating Systems, LLC to purchase approved stack material for your installation.CAUTION: Using single wall stack on the exterior of your building will cause the stack gases to cool rapidly and adversely affect the natural draft of the furnace. This will create a back draft and may damage critical burner components.(1) Refer to Figure 14 for a typical through-the-roof chimney illustration and Figure 15 for a typical through-the-wall chimney illustration.(2) Observe the following requirements when installing the chimney: • The CE-140, CE-180 and CE-250 furnace models require 6” I.D. stack components. • The CE-330 furnace model requires 8” I.D. stack components. • Have a minimum of 10 feet vertical chimney to ensure -.02” w.c. draft over fire. • Keep horizontal runs short. Slope any horizontal sections at least 1/4” per foot. • Keep the stack installation simple. Multiple turns and horizontal runs will reduce the natural draft of the furnace which may damage critical burner components.(3) Single wall stack may be used inside the building. Observe proper clearances from combustibles. Do not put single wall stack in areas that may create a burn hazard to personnel.(4) Install a barometric damper, as shown in Figures 15 and 16, so that proper draft can be maintained. Follow the instructions provided with the damper for proper installation.(5) Use double wall “Class A” insulated stack when making a penetration through the roof or side wall of your building. Install proper flashing around the exterior penetration of the stack to make a water tight seal. Clean Energy Heating Systems, LLC recommends “Dektite” flexible pipe flashing, or equivalent, for through the roof installations.(6) Install a “Class A” non-restrictive stack cap only.CAUTION: If your building utilizes an exhaust fan, ensure that there is adequate make-up air available. Lack of make-up air will create a vacuum in your building which will result in a back draft at the furnace. A back draft will damage critical burner components.FURNACE INSTALLATION120 V / 60 HzSingle Phase30 Amp dedicated circuit CE-250 CE-330230 V / 60 HzSingle Phase30 Amp dedicated circuitNOTE: The CE-330 needs a four wire feed. Two 115V Line voltage legs, a neutral, and a ground.20Figure 14: Typical Through-the-Roof Chimney IllustrationFigure 15: Typical Through-the-Wall Chimney IllustrationFURNACE INSTALLATION10 FT.3 FT.(MIN.)"CLASS A" STACK COMPONENTSMINIMUM 10 FT. VERTICALSTACK HEIGHT TO MAINTAINPROPER DRAFTSINGLE WALL STACK COMPONENTSBAROMETRICDAMPER"CLASS A" STACK CAPNON-RESTRICTIVE TYPESET DRAFTOVER FIREAT -0.02 IN. W.C.CE7002210 FT.CE700163 FT.(MIN.)"CLASS A" STACK CAPNON-RESTRICTIVE TYPEMINIMUM 10 FT. VERTICALSTACK HEIGHT TO MAINTAINPROPER DRAFTBAROMETRICDAMPERSET DRAFTOVER FIREAT -0.02 IN. W.C."CLASS A" STACK COMPONENTSINSTALL AN ADEQUATEWALL SUPPORT SYSTEMTO SAFELY BEAR THE WEIGHT OF THE "CLASS A" STACK21Oil storage tank setup:Figure 16: Typical Oil Storage Tank Installation(1) Refer to Figure 16 for a typical oil storage tank setup.(2) The tank must be installed according to all NFPA requirements and State and Local codes.(3) An inside tank is recommended.(4) Locate the tank in a position that will allow the oil pump to be mounted as close as possible(5) Only use a tank with a drain on the bottom. Over time, dirt and sludge will naturally accumulate on the bottom of the tank and there must be a way of removing this unwanted material.(6) Some state and local codes require the tank to be vented to the outside.(7) Educate all personnel what substances are allowed to be added to the used oil supply and apply the provided tank warning label near the fill location.Installing the metering pump system and oil lines:Metering Pump Installation Guidelines:(1) Use non-hardening thread sealer for all threaded pipe fittings. DO NOT use teflon tape. (2) The pump must be installed with the shaft in the horizontal position and the oil outlet pointing up.NOTICE: The gauge arrow on the front of the pump head must be pointing up. CAUTION: The metering pump must be mounted above the oil tank. The pump is not designed to take head pressure. If the pump is below the level of oil in the tank the pump seals may begin to leak.FURNACE INSTALLATION8 FT. MAXIMUM LIFTSUCTIONOIL LINE8" MINRELIEFRETURNCE70024PRESSUREOIL LINETO THE FURNACEPRESSURE OIL LINEEMERGENCYVENTDRAIN PANWITH SHUT OFFVALVECHECK VALVECLEAN OUTVALVE WITHPLUGSUCTION OIL LINE IS ONE CONTINUOUSPIECE OF COPPER TUBING INSTALLEDTHROUGH THE SLIP FITTINGVENTCAPFigure 17: Typical Metering Pump Installation (Standard Mounting on a Wall)(3) The metering pump system is a fixed displacement pump. The pump shaft is driven by a gearmotor at a specific rpm for each furnace model. This delivers a constant flow (gph) of fuel. Change in oil viscosity and temperature have very little effect on fuel flow. Therefore no oil pressure adjustment is needed for the metering pump system.(4) The metering pump must be mounted as close to the tank as possible. The suction oil line (length of oil line from the bottom of the tank up to the pump) must not exceed 8 vertical feet. Every 3 horizontal feet of suction line reduces the maximum allowable vertical lift by 1 foot.(5) The suction oil line must be a minimum of 8” from the bottom of the tank to reduce the likelihood of sludge and/or water being delivered to the furnace.(6) The metering pump system is not weatherproof. Mount the pump indoors only.Mounting the metering pump assembly:NOTICE: The metering pump system comes assembled for standard mounting on a wall.STANDARD MOUNTING:(1) Refer to Figure 17 for a typical metering pump installation (standard mounting on a wall).(2) Use appropriate hardware to mount the metering pump system to the wall.(3) Keep the pump assembly as close to the tank as possible.ALTERNATE MOUNTING:(1) Refer to Figure 18 for an illustration of the alternate horizontal mounting.(2) Loosen the pump head and rotate it 90o. The pump assembly may now be mounted in the horizontal position as on a shelf.22FURNACE INSTALLATIONPRESSURE OIL LINETO THE FURNACEPRESSURE RELIEF RETURN OIL LINE TO THE TANK(1/4" COPPER TUBING) SUCTION OILLINE TO TANK(1/2" COPPER TUBING)BALL VALVE USED FORVACCUUM TESTFILL BALLVALVECANISTER FILTERVACUUM GAUGEBLEEDER VALVECE70025AAFigure 18: Alternate Horizontal Metering Pump Mounting23Installing the suction oil line:(1) Refer to Figure 19.(2) Measure the height of the tank. Reduce this measurement by 8” and mark the 1/2” copper suction line tubing at this length.(3) Install the 1/2” MNPT slip-through fitting into the side of the 2” duplex fitting marked “S”.(4) Slide the 1/2” copper suction line tubing through the slip fitting in the 2” duplex fitting up until the mark that was made indicating 8” less than the height of the tank.(5) Install the 1/2” flare fitting into the foot valve (arrow on foot valve pointing toward the flare).(6) Flare the 1/2” copper suction line tubing and install it on the foot valve.(7) Insert the suction tubing into the tank and tighten the 2” duplex fitting.(8) Carefully bend the 1/2” copper suction line tubing up to the filter and cut it to length. (9) Flare the 1/2” copper suction line tubing and install it on the filter.Installing the pressure relief oil line back to the tank:(1) Refer to Figure 19 and 20.(2) Install the 1/2” MNPTx1/4” compression fitting into the side of the 2” duplex fitting marked“R”.(3) Run a piece of 1/4” copper tubing from the pump relief valve back to the tank.FURNACE INSTALLATIONPRESSURE OIL LINETO THE FURNACEPRESSURE RELIEF RETURN OIL LINE TO THE TANK(1/4" COPPER TUBING) FILL BALLVALVECANISTER FILTERVACUUM GAUGEBLEEDER VALVECE70014ABALL VALVE USED FORVACCUUM TESTSUCTION OILLINE TO TANK(1/2" COPPER TUBING)A24Figure 20: Metering Pump Pressure Relief ValveFigure 19: Installing the Suction Oil LineFURNACE INSTALLATIONCE700261/2" FOOT VALVESUCTION OIL LINE IS ONE CONTINUOUSPIECE OF COPPER TUBING INSTALLEDTHROUGH THE SLIP FITTINGADETAIL A1/2" MNPTSLIP-THROUGHFITTING1/2" FLARE FITTINGSUCTION OIL LINE(1/2" COPPER TUBING)PRESSURE RELIEF RETURN OIL LINE (1/4" COPPER TUBING) 2" DUPLEX FITTING1/2" MNPT X 1/4"COMPRESSIONCE70027PRESSURERELIEFVALVEPRESSURE RELIEFRETURN OIL LINETO THE TANK(1/4" COPPER TUBING) LOW FLOWCHECK VALVE25Installing the pressure oil line to the furnace:(1) Refer to Figure 21 to view pump oil outlet options.(2) Determine the desired position of the oil outlet and rotate the 1/4” T accordingly.(3) Determine the length of copper tubing needed for the pressure line (from pump to furnace) and use the appropriate sized tubing. If the pressure line is less than 100 feet, 3/8” copper tubing can be used. If the pressure line is greater than 100 feet, use 1/2” copper tubing.NOTICE: There are installations that will operate well with a long pressure oil line. However,to ensure proper performance with variables such as oil temperature and viscosity, CleanEnergy Heating Systems does not recommend exceeding 150 feet of total pressure oil line. (4) It is ideal to have the pressure oil line sloping up from the pump to the furnace. This reduces the risk of air pockets and nuisance shut downs.(5) Refer to Figure 22.(6) Connect the pressure oil line to the aluminum connector block on the side of the furnace.NOTICE: By connecting the oil line to the connector block, the swivel fitting is utilized which allows the front clean out door to be opened without disconnecting the oil line.Figure 21: Metering Pump Oil Outlet OptionsFURNACE INSTALLATIONPRESSURE OIL LINE TO THE FURNACEPRESSURE OIL LINE TO THE FURNACECE70028APRESSURE OIL LINE TO THE FURNACEUSER SUPPLIEDELBOW FITTINGPRESSURE RELIEF RETURN OIL LINE TO THE TANKPRESSURE RELIEF RETURN OIL LINE TO THE TANKPRESSURE RELIEF RETURN OIL LINE TO THE TANK26Connecting the Compressed Air Line:Figure 23: Installing the Air Line(1) Refer to Figure 23.(2) mount a water trap / air regulator (adjusted to 50 psi) and shut-off valve close to the furnace.(3) Run a flexible hose to the air inlet on the side of the burner. Carefully secure the air line to ensure it does not come in contact with any hot metal surfaces.NOTICE: If a flexible hose is not used the air line will need to be disconnected from the burner to swing the front door open.Figure 22: Connecting the Pressure Oil Line to the Connector BlockFURNACE INSTALLATIONCE70030AIR LINE CONNECTION(1/4" PUSH-TO-CONNECTTUBE FITTING)CE70029 ALUMINUM CONNECTOR BLOCKOIL INLET PORT (1/4" NPT)27Installing the wall thermostat:(1) Use the digital wall thermostat provided with the furnace.(2) Mount the wall thermostat according to the instructions provided with the thermostat.(2) Mount the thermostat on an interior wall and in a location that will be shielded from drastic temperature changes such as a door being opened.(3) Mount the thermostat at eye level to allow for easy viewing and adjustment.(4) Run the thermostat cable from the wall thermostat to the T-T terminals on the oil primary control of the burner. When connecting the wires refer to the burner wire diagram in this manual and to the wire diagram included with the thermostat .Changing the Wall Thermostat Batteries:(1) A low battery indicator will be displayed on the front screen to indicate low battery strength.(2) There is about a two week time frame to replace the batteries once the indicator comes on.(3) Follow instructions included with the thermostat to replace the batteries.Inspecting the Furnace Installation:NOTICE: The furnace installation should be inspected by qualified personnel before it is operated to ensure all state and local codes are followed.PREPARING THE METERING PUMP FOR START UPFigure 24: Priming the Metering Pump System(1) Refer to Figure 24.(2) Remove the 1/2” NPT plug and open the ball valve on the inlet of the filter.(3) Pour oil into the inlet of the filter until the suction oil line, filter, and pump head are full.NOTICE: A funnel can also be used to help direct the oil into the inlet of the filter.(4) Close the ball valve and insert the 1/2” NPT plug.(5) If the pressure oil line(from the pump to the furnace) is longer than 25 feet it is recommended to disconnect the oil line at the furnace and position a bucket under the line to catch the oil.FURNACE INSTALLATIONCAUTION: Omitting or deviating from installation instructions in this manual may create hazardous operating conditions and void your warranty.OPENFILL BALLVALVEBLEEDERVALVECE70031REMOVE1/2" NPTPLUG28STARTING AND ADJUSTING THE BURNERPreparing the burner for start up:(1) Plug the black cord into the top of the burner.(2) Turn on electrical power to the furnace.(3) Allow the burner heater element sufficient time to warm up the burner (time will vary according to ambient temperature). This usually takes 5 - 10 minutes. Once the burner has warmed up the “proving switch” will close and send power to the oil primary control.(4) Close the combustion air intake on the side of the burner. This will be opened up and adjusted once a flame is established.(5) Adjust the wall thermostat 10 - 20 OF above room temperature.(6) The burner should start when there is a call for heat. If the burner does not start, wait a few more minutes to ensure the burner is warmed up. If the burner still does not start try resetting the oil primary control (refer to the section on “Resetting the Oil Primary Control” in this manual).Priming the oil pump:(1) After the burner starts, press and hold the reset button for 15 seconds until the yellow light on the primary control turns on (the burner will shut off).(2) Release the reset button. The yellow light will turn off and the burner will start again.(3) Within 15 seconds click (push and release) the reset button. This will transition the primary control to “Pump Prime” mode which will bypass the flame sensor and keep the pump on for 4 minutes.(4) Open the pump bleeder valve and purge all air bubbles from the pump (refer to figure 24).(5) After 4 minutes the yellow light on the primary control will turn off and the control will automatically return to standby mode.(6) Repeat steps 1 - 5 until the pump is fully primed and oil is delivered to the burner.Adjusting the burner:(1) Once a flame is established adjust the combustion air intake and the compressed air pressure to maintain a healthy flame (refer to Figure 25).(2) The air intake plate on the left side of the burner can be adjusted to increase or decrease the pie shaped opening sizes to let in more or less combustion air.(3) The compressed air pressure can be adjusted by turning the knob on the air regulator.(4) Visually inspect the flame to ensure proper settings.(5) The flame should go 1/2 to 3/4 of the way down the combustion chamber, and should not impinge on any surface of the combustion chamber.CAUTION: Failure to prime the pump properly can result in unstable combustion, puff back, and heavy smoke.29Figure 25: Flame AdjustmentRESETTING THE OIL PRIMARY CONTROL(1) Refer to Figure 26 to locate the oil primary control reset button.(2) Do not attempt to reset the burner if there is excess oil in the combustion chamber, vapor has accumulated in the unit, or when the furnace is hot. Oil flooded furnace: Turn off power to the furnace and disconnect the burner cord. Open the clean out door and wipe out the accumulated oil before continuing. Vapor filled furnace: Allow the unit to cool for 30 minutes and all vapors to dissipate before resetting the oil primary control.(3) When the combustion chamber has cooled, and there is no vapor or excess oil in the combustion chamber, push the reset button for 3 seconds and release.(4) If the burner does not restart contact the Clean Energy Heating Systems service department.WARNING: Explosion and Fire Hazard. Failure to follow these instructions could result in heavy smoke emission, puff back, fire and smoke hazards.STARTING AND ADJUSTING THE BURNERCOMPRESSED AIR REGULATORCE70036COMBUSTION AIRINTAKE30Resetting the burner from restricted lock out:NOTICE: If the control locks out three times before a call for heat is satisfied, it will enter restricted lockout mode in order to limit the amount of unburned oil in the combustion chamber.(1) Push the reset button in for 15 seconds. Release the reset button when the red light turns off and the yellow light turns on.Figure 26: Oil Primary Control Reset ButtonSETTING THE DRAFT(1) Allow the furnace to run for 5 to 10 minutes.(2) Refer to Figure 27 to locate the draft gauge hole.(3) Insert a draft gauge through the hole in the observation port. Follow the manufacturers instructions for adjusting the barometric damper to obtain -0.02” w.c. draft over fire.(4) If a proper draft is not obtained, follow the instructions below to check for a vacuum in your building.Checking for vacuum in your building:(1) Have someone slowly open an overhead door while you are taking a draft reading.(2) Watch the draft gauge and tell them to stop when you get a -0.02” w.c. draft over fire.(3) Measure the opening created by the overhead door. This is the opening size you need for make up air to allow the furnace to draft properly. Figure 27: Draft Gauge Hole in the Observation PortWARNING: Do not operate you furnace if a proper draft is not obtained or damage to critical burner components will occur.RESETTING THE OIL PRIMARY CONTROLCE70032PRIMARY CONTROLRESET BUTTONDRAFTGAUGEHOLE CE70033A31MAINTENANCEPeriodic Maintenance Schedule:(1) Clean the oil filter and pump head screen..................................once a year(2) Clean sludge and water from the tank........................................ once a year(3) Clean ash from the heat exchanger............................................1200 hours(4) Flush the nozzle adapter heater block........................................2000 to 3000 hoursFigure 28: Removing the Oil Canister Filter ScreenCleaning the oil canister filter screen:(1) Place a container under the canister filter to catch any released oil.(2) Use a 3/16” allen wrench to loosen the canister. (3) Drop the canister down and remove the filter screen.(4) Thoroughly clean the filter screen in a parts washer.(5) Fill the canister 3/4 full with used oil (this will aid in pump priming) and slowly insert the filter screen back into the canister.(6) Tighten the 4 socket head screws in a crisscross pattern. NOTICE: Do not over-tighten or the aluminum filter casting may crack.Cleaning the oil pump head screen:(1) Place a container under the oil pump head to catch any released oil.(2) Use a 5/32” allen wrench to loosen the pump head cover.(3) Remove the cover, pump head screen and gasket. Carefully scrape the gasket off if any pieces remain stuck to the pump head.(4) Thoroughly clean the pump head screen in a parts washer.(5) Install a new pump head gasket and put the cleaned screen in place. (6) Tighten the 4 socket head screws in a crisscross pattern. NOTICE: Do not over tighten or the aluminum pump head cover may crack.(7) Once the filter and pump head screen are clean, follow instructions in the “Priming the Metering Pump” section.Figure 29: Removing the Oil Pump Head ScreenCE70035CANISTER FILTER SCREEN# 40008# 40009CANISTER FILTER 0-RINGCE70034PUMP HEADGASKET# 40006PUMP HEADSCREEN# 4000732Cleaning sludge and water from the bottom of the tank:NOTICE: Because of the nature of used oil handling practices, it is very difficult to keep all water and sludge out of the used oil supply. Drain the used oil supply tank at least once a year to ensure no unwanted substance is being delivered to the furnace.(1) Connect a tube to the drain on the bottom of the tank and collect a sampling in a drain pan or bucket. Keep draining the tank until all water and sludge has been removed.(2) If there is no drain on your supply tank insert a transfer pump with the suction line inserted down to the bottom of the tank. Keep pumping out the tank until all sludge and water has been removed. MAINTENANCECAUTION: Wear safety goggles, gloves, long sleeves and a dust mask when cleaning ash form the furnace. The accumulated ash is in the form of a fine powder and may cause irritation. (1) Refer to Figure 30.(2) Turn OFF power to the furnace and disconnect the power cord from the top of the burner.(3) Release the two over-center latches on the left side of the front door.(4) Carefully open the front clean out door.(5) Use a long broom handle or rod to reach to the back and gently remove the combustion chamber target.(6) Brush out the combustion chamber and use an industrial vacuum to clean out the remaining ash.(7) Release the four over-center latches on the top clean out door. Carefully swing the top clean out door open.(8) Use a 3” flue brush to completely remove ash from the flue tubes.(9) Use an industrial vacuum to clean out the top header.(10) Remove the 6” round cap opposite the chimney connection. Remove the chimney if there is no access to the 6” round cap. Use an industrial vacuum to clean the bottom header.(11) Fasten all clean out doors and chimney components.Flush the nozzle adapter heater block:(1) Refer to Figure 31.(2) Open the igniter hinge cover on the burner.(3) Remove the electrode(4) Loosen the oil line swivel fitting with a 9/16” open end wrench. (5) Disconnect the air line by pushing on the release ring and pulling the tube out of the fitting.(6) Disconnect the quick disconnect electrical connector.(5) Carefully remove the entire aluminum nozzle adapter heater block from the burner.(6) Remove all the components from the nozzle adapter heater block.(7) Remove all the plugs from the oil ports with a 5/32” allen wrench.(7) Clean the nozzle adapter heater block in a parts washer. A tube cleaning wire brush (rifle barrel cleaning brush) can be used to properly clean the oil ports.(8) Blow out all passages with a compressed air blowgun.(9) Put all the plugs and components back on the nozzle adapter heater block and re-install it in the burner. CAUTION: DO NOT attempt to clean ash from a hot furnace. It is a burn hazard as well as a fire hazard when the hot ashes are disposed of. Cleaning ash from the heat exchanger:33MAINTENANCEFigure 30: Cleaning Ash From the Heat ExchangerCE7003734Figure 31: Flushing the Nozzle Adapter Heater BlockMAINTENANCENozzle adapter heater block with all components and plugs removed.CE70039AANOZZLE ADAPTER HEATER BLOCKRELEASE RINGON AIR LINE FITTINGQUICKDISCONNECTELECTRICALCONNECTOROIL LINESWIVELFITTINGCE70038A35FURNACE DIMENSIONSCE-180CE70001CE-140CE700577678271228142712495836FURNACE DIMENSIONSCE70002CE-25011058287832342878CE-330CE70056735837CE-140 AND CE-180 BLOWER WIRE DIAGRAM:WIRE DIAGRAMSCE-140 AND CE-180 FURNACE CABINET WIRE DIAGRAM:L1L1L2L2345 FANSWITCHHIGHLIMITAUTOHIGHLIMIT* ** * DRAFT INDUCER(OPTIONAL) OILPUMP* ** ** *POWER 120 VAC 1 PHL1L2GRDTO BLOWERWHITEREDBLACKORANGEBLACKWHITECONNECTORCORDW/R HTWHT / RED H.T.WHT / RED H.T.WHT / BLK H.T.WHT / BLK H.T.BLACK75006BURNERGRDWHITECE-18075016BLOWERMOTORCAPACITORBLACKBLACKWHITE TO FRONTJUNCTION BOXWHITECE-18038CE-250 BLOWER WIRE DIAGRAM:CE-250 FURNACE CABINET WIRE DIAGRAM:L1L1L2L2345 FANSWITCH HIGHLIMITAUTOHIGHLIMIT* ** * DRAFT INDUCER(OPTIONAL) OILPUMP* ** ** *POWER 120 VAC 1 PHL1L2GRDTO BLOWERWHITEREDBLACKORANGEBLACKWHITECONNECTORCORDW/R HTWHT / RED H.T.WHT / RED H.T.WHT / BLK H.T.WHT / BLK H.T.BLUE75015BURNERGRDWHITEBLACKCE-25075017COMN.O.BLOWERMOTORCAPACITORBLACKBLACKWHITEWHITEBLUE TO FRONTJUNCTION BOXCE-250WIRE DIAGRAMS39CE-330 BLOWER WIRE DIAGRAM:CE-330 FURNACE CABINET WIRE DIAGRAM:WIRE DIAGRAMSL1L1L2L2345 FANSWITCHHIGHLIMITAUTOHIGHLIMIT* ** * DRAFT INDUCER(OPTIONAL) OILPUMP* ** ** *GRDELECTRICAL BOXWHITEREDBLACKORANGECONNECTORCORDW/R HTWHT / RED H.T.WHT / RED H.T.WHT / BLK H.T.BLUE75033BURNERWHITEBLKCE-330USE COPPERCONDUCTORS ONLYWHT / BLK H.T.TO BACKELECTRICALORANGEBLACKBLUE75035WHITECE-330USE COPPERCONDUCTORSTO FRONTPOWER 230 VAC 1 PHL2NEUTRAL (WHITE)GREENBLACKBOXWHITEMOTORTO BLOWER230 VoltsONLYCONTACTOR COIL ISRATED FOR 110 -120 VACREFER TO MOTOR LABELL1 230 VOLT CW ROTATION LEAD END40CE-3 BURNER WIRE DIAGRAM (USED ON CE-140, CE-180, AND CE-250):WIRE DIAGRAMS13121110987654321* VALVE* L1* MOTOR* L2* IGNITER* LIMIT*T* N.O.RELAYWHTBLACKORANGEREDGRN112233445 65 6 OILSOLENOIDPROVINGSWITCHPREHEATERTHERMOSTAT200 WATT HEATERSOLENOID AIRIGNITERBURNER MOTORPOWERLIGHTPUMPLIGHTAIR SWITCH N.O.HOURMETERREDREDREDORANGEVIOLETBLACK WHITECAD CELLBLUEBLACKAIR COMPRESSOR (OPTIONAL)BLACKWHITETHERMOSTATBROWNWHITE**TPRIMARY CONTROLWALL N.O.75005REDVIOLETWHTWHTWHTBROWNCENTRIFUGALSWITCH41WIRE DIAGRAMSCE-4 BURNER WIRE DIAGRAM (USED ON CE-330):13121110987654321* VALVE* L1* MOTOR* L2* IGNITER* LIMIT*T* N.O.RELAYWHTBLACKORANGEREDGRN112233445 65 6 OILSOLENOIDPROVINGSWITCHPREHEATERTHERMOSTAT200 WATT HEATERSOLENOID AIRIGNITERBURNER MOTORPOWERLIGHTPUMPLIGHTAIR SWITCH N.O.HOURMETERREDREDREDORANGEVIOLETBLACK WHITECAD CELLBLUEBLACKAIR COMPRESSOR (OPTIONAL)BLACKWHITETHERMOSTATBROWNWHITE**TPRIMARY CONTROLWALL N.O.75043REDVIOLETWHTWHTWHTBROWNCENTRIFUGALSWITCH200 WATT HEATER17343921221281633541 437340 18237111015284232725423524293130261419363238209611321CE70043CE-3 / CE-4 Burner Assembly42ITEM NO. PART NUMBER DESCRIPTION QTY.1 30017 Burner Blower Motor 12 50015 Squirrel Cage - Burner 13 65001 Burner Housing 14 20034 Motor Mount Plate 15 50020 Igniter 16 Burner Manifold Block 17 50019 Primary Control 18 20033 Front Motor Cover 19 65002 Ignitor Hinge Plate 110 30034 Amber Light 111 30033 Green Light 112 65006 Air Intake - Inner Plate 113 30025 Burner Receptacle (5-Wire) 114 30022 CAD CELL 115 30057 Plug - push in 7/8" hole 216 30016 Hour Meter 117 50016 Oil Pressure Gauge 118 50017 Air Pressure Gauge 119 58014 HHCS 1/4 -20 x 1/2 220 30009 Relay SPST 121 58033 Cap Screw Socket Head 10-24 x 3/8 SS 722 20037 Air Intake - Outer Plate 123 58023 Flange Serrated Nut 10-24 Z 324 50065 1/8 MP X 2 HEX NIPPLE 225 30038 Terminal Block Quick Disconnect - Female 126 30026 Terminal Block Quick Disconnect - Male 127 50056 1/4 TUBE-1/8 FNPT 90 128 30027 Post Contact - Igniter 229 50059 3/8 CP x 1/8 FP 90o 130 50051 3/8" Compression Nut 131 50052 3/8" Compression Ferrule 132 50057 3/16 Compression Nut 233 50058 3/16 Compression Ferrul 234 50066 3/16 CP x 1/8 MP 135 50061 1/8 Tube - 1/8 FP x 90o 136 20153 Copper Tube 3/16 oil gauge 137 58024 Lock Nut 8-32 Nylon Z 338 50060 3/16 CP x 1/8 FP 90 deg 139 Nozzle Assembly Heater Block 140 20025 Gauge Mount 141 65003 Top Cover - Burner 142 20035 Motor Opening Cover 143 65012 Retention Head 1434414126Nozzle Adapter / Heater Block Assembly159101432115138745ITEM NO. PART NUMBER DESCRIPTION QTY.1 30001 Electrode 12 40005 9-5 Nozzle 13 50009 Nozzle Adapter / Heater Block 14 50024 Swivel Fitting 15 20008 Nozzle Adaptor Bracket - Three Legs 16 30002 HEAT ELEMENT 17 50022 SOLENOID AIR/OIL 115VAC 18 50063 1/8 Tube x 10-32 19 58040 Washer Neoprene Bonded, #10 , 1/2" OD 110 58045 Pan Head Phillips Mach Screw 10-32 x 7/8 Z 111 58016 Machine Screw 10-32 x 1/2 Z Ext Tooth LW 212 30003 Thermostat 120F - Proving Switch 113 30011 Thermostat 150F - Heater 114 50067 Plug - Hex Socket 1015 50064 1/8 x 1-1/2 Nipple 14672CE700453451410698CE - 3 Manifold Block Assembly47ITEMNO.PARTNUMBER DESCRIPTION QTY.1 30010 Terminal Block - Burner 12 50021 Regulator- Surface Mount 13 50008 Burner Manifold Block 14 50062 Tube Fitting 1/8T x 1/8MP 25 50054 Air Pressure Switch 16 50022 Solenoid Air/Oil 115VAC 17 50067 Plug - Hex Socket 128 58030 Cap Screw Socket Head 8-32 x 5/8 Black 49 58035 Lock Washer #8 Z 410 58029 Machine Screw 8-32 x 3/8 Z 22576453CE-4 Manifold Block Assembly12 1198101CE7005848ITEMNO.PARTNUMBER DESCRIPTION QTY.1 50022 SOLENOID AIR/OIL 115VAC 12 50021 Regulator - Surface Mount 13 30010 Terminal Block - Burner 14 50008 Burner Manifold Block 15 50062 Tube Fitting 1/8T x 1/8MP 26 50054 Air Pressure Switch 17 50067 Plug - Hex Socket 128 58030 Cap Screw Socket Head 8-32 x 5/8 Black 49 58035 Lock Washer #8 Z 410 58029 Machine Screw 8-32 x 3/8 Z 211 30002 HEAT ELEMENT 112 30011 Thermostat 150F - Heater 14931019242161716222571832913142628853029 1120233312334CE-140 Furnace Cabinet1427CE7005350ITEM NO. PART NUMBER DESCRIPTION QTY.1 65020 Heat Exchanger CE 140 WA. 12 20144 Shrouding RH Side CE 140 13 20146 Shroud Top CE 140 14 20077 6" Shroud. Ring 25 20075 Front Door Hinge 46 20086 Top Switch Cover 17 20009 Electrical Box 18 20010 Electrical Box Lid 19 20080 Observation Port Lid 110 20100 Observation Port Ring 111 50007 Oil Connector Block 112 20084 Rear Shrouding 113 65022 Air Sweep CE 140 A 214 65007 CE140 Front Door 115 20145 SHROUD LH SIDE CE 140 116 50014 Insulation - Top Clean Out Door 117 20076 Top Cleanout Door 118 20087 Hinge Flue Box Door 419 50082 Overcenter Latch 620 20045 Louvers 221 20082 Blank Louver Cover Half 222 30008 Thermostat 200F - Fan Switch 123 20105 Bracket - High Limit Switches 124 30006 Thermostat 200F NC - HL 125 30007 Thermostat 290F - Aux. HL 126 50011 Insulation - Front Door 127 20083 Blank Louver Cover half (Galv) 228 50001 Soft Target 129 50042 Swivel 3/8 Comp 1/4 NPT 130 20099 Hookup Tube 131 30023 Terminal Block 132 50010 Hinge - Observation Port 133 30040 Electrical Box 2x4 134 30041 Electrical Box Cover 2x4 1515217326412153036183711232214535161341910927 28213324258CE7004620CE-180 Furnace Cabinet2293126393853ITEM NO. PARTNUMBER QTY.1 65015 Heat Exchanger Weld Assembly CE180 12 20072 Right Side Shrouding 13 20073 Left Side Shrouding 14 50010 Hinge - Observation Port 15 20075 Front Door Hinge 46 20080 Observation Port Lid 17 20085 Angle Blower Mount (CE 180) 28 20084 Rear Shrouding 19 20009 Electrical Box 110 20010 Electrical Box Lid 111 20086 Top Switch Cover 112 20100 Observation Port Ring 114 50007 Oil Connector Block 115 65007 CE180 Front Door 116 65008 CE180 Air Sweep - Top 117 65009 CE180 Air Sweep - Bottom 118 50082 Overcenter Latch 619 30024 Connector Cord 5 Wire 120 30036 Conn 90 E BOX 121 30023 Terminal Block 122 50042 Swivel 3/8 Comp 1/4 NPT 123 20099 Hookup Tube 124 30040 Electrical Box 2x4 125 30041 Electrical Box Cover 2x4 126 20105 Bracket - High Limit Switches 127 30008 Thermostat 200F - Fan Switch 128 30007 Thermostat 290F - Aux. HL 129 30006 Thermostat 200F NC - HL 130 50001 Soft Target 131 20074 Top Shrouding 132 20076 Top Cleanout Door 133 20087 Hinge Flue Box Door 434 20077 6" Shroud. Ring 235 20045 Louvers 236 20083 Blank Louver Cover half (Galv) 237 20082 Blank Louver Cover half (Painted) 238 50011 Insulation - Front Door 139 50014 Insulation - Top Clean Out Door (CE 180) 154213465CE70047CE-140/180 Blower55ITEMNO.PARTNUMBER DESCRIPTION QTY.1 50013 Blower CE180 12 65013 Blower Mtr Bracket (3/4 HP Motor) 13 30005 Motor 3/4 HP. 14 30012 Capacitor 15 MFD 370V 15 30018 Boot Capacitor 16 50018 Blower Guard 25638CE-250 Furnace Cabinet92523372142835361CE700484039412816292473433327522172010323163024264357ITEM NO. PART NUMBER DESCRIPTION QTY.1 65016 Heat Exchanger Weld Assembly CE 250 12 20090 CE250 Rt. Side Shroud. 13 20080 Observation Port Lid 14 20075 Front Door Hinge 45 50010 Hinge - Observation Port 16 20091 CE250 Left Side Shroud 17 50011 Insulation - Front Door 18 20095 Blower Mount 29 20086 Top Switch Cover 110 20009 Electrical Box 115 20093 CE250 Rear Shroud. 116 50007 Oil Connector Block 117 65007 Front Door 118 65010 CE250 Air Sweep - Top 119 65011 CE250 Air Sweep - Bottom 120 20010 Electrical Box Lid 121 50012 Insulation - Top Clean Out Door 250 122 20100 Observation Port Ring 123 20105 Bracket - High Limit Switches 124 30008 Thermostat 200F - Fan Switch 125 30007 Thermostat 290F - Aux. HL 126 30006 Thermostat 200F NC - HL 127 50079 Spring Handle 128 50042 Swivel 3/8 Comp 1/4 NPT 129 20099 Hookup Tube 130 30023 Terminal Block 131 50082 Overcenter Latch 632 30036 Conn 90 E BOX 133 50001 Soft Target 134 30024 Connector Cord 5 Wire 135 30042 Electrical Box 4x4 136 30043 Electeical Box Cover 4x4 137 20087 Hinge Flue Box Door 438 20077 6" Shroud. Ring 239 20045 Louvers 240 20082 Blank Louver Cover half (Painted) 241 20083 Blank Louver Cover half (Galv) 242 20094 CE250 Header Box Dr. 143 20092 CE250 Top Shroud. 15846CE700493512CE-250 Blower59ITEMNO.PARTNUMBER DESCRIPTION QTY.1 50002 Blower CE250 12 30004 Motor 1HP 13 30013 Capacitor 20 MFD 370V 14 30018 Boot Capacitor 15 50018 Blower Guard 26 65014 Blower Mtr Backet (1 HP) 1762924101615363732281322212019 18171438313023113433CE700521CE-330 Furnace Cabinet1225272635495860Item No. Part Number Description Qty.1 65019 Heat Exchanger Weld Assembly CE 330 12 20119 Air Sweep Right Side CE 330 23 20120 Air Sweep Left Side CE 330 24 20121 Air Sweep CE 330 25 20122 Shroud RH (CE 330) 16 20123 Shroud LH (CE 330) 17 20124 Shroud Top (CE 330) 18 20125 Rear Shroud (CE 330) 19 20126 Stack Ring 8" 210 20127 Door Flue Box (CE 330) 111 20128 Louver (CE 340) 212 20129 Angle Blower Mount (CE 330) 213 20130 Blank Louver Cover (CE 330) 214 20131 Blank Louver Cover (CE 330) Galv. 215 20087 Hinge Flue Box Door 416 50133 Insulation - Top Clean Out Door (CE-330) 117 50001 Soft Target 118 50011 Insulation - Front Door 119 65007 CE330 Front Door 120 20100 Observation Port Ring 121 20080 Observation Port Lid 122 50010 Hinge - Observation Port 123 20075 Front Door Hinge 424 50082 Overcenter Latch 625 20105 Bracket - High Limit Switches 126 30007 Thermostat 290F - Aux. HL 127 30006 Thermostat 200F NC - HL 128 30008 Thermostat 200F - Fan Switch 129 20086 Top Switch Cover 130 50007 Oil Connector Block 131 50042 Swivel 3/8 Comp 1/4 NPT 132 20009 Electrical Box 233 30023 Terminal BLock 134 30024 Connector Cord 5 Wire 135 30036 Conn 90 E Box 136 20010 Electrical Box Lid 237 30059 2 Pole Contactor 138 20160 Hookup Tube CE330 1618911 CE700541024 36 571CE330 Blower62ITEM NO. PART NUMBER DESCRIPTION QTY.1 50126 CE330 Blower Housing 12 20132 Blower Motor Mount CE330 13 20133 Tensioner Brace 14 30060 CE330 Blower Motor 15 50130 CE330 Blower Motor Bushing - 7/8" 16 50128 CE330 Blower Motor Pulley 17 50127 CE330 Blower Pulley 18 50129 CE330 Blower Wheel Bushing - 1" 19 50131 CE330 Blower Drive Belt 110 50123 Blower Guard 111 65023 Belt Guard (CE 330) WA 1636416181917212012136781429114345 11510Metering Pump AssemblyCE7005065ITEM NO. PART NUMBER DESCRIPTION QTY.1 50030 Bushing 3/4 x 1/4 NPT 12 50031 Bushing 3/4 x 1/2 NPT 13 50037 TEE 1/2F x 1/2F x 1/2M 14 50053 Ball Valve 1/2 NPT 25 50038 Plug 1/2 NPT Hex 16 40002 Metering Pump (A2RA-7710) 17 50026 ST EL 90° 1/4F x 1/4M 18 50028 Nipple 1/4 NPT Hex Plated 19 50005 FILTER 110 50033 1/2 Flare x 1/2 NPT Brass 111 50034 1/2 Flare Nut 45° 112 40001 Metering Pump Coupling 113 20007 Metering Pump Cover 114 50006 GAUGE for FILTER 115 50039 1/8MP x 1/4FP Plated 116 50046 Low Flow Check Valve 117 50040 1/4 NPT Tee Brass 118 50047 Relief Valve 119 50041 1/4 Comp x 1/4 NPT 120 50081 Gearmotor - CE 140 120 50080 Gearmotor - CE 180 121 60001 Metering Pump Housing WA 111Gearmotor - CE 330Gearmotor - CE 2505012450069202066SERVICE RECORDS CLEAN?OIL CLEAN? CLEAN?ASH?FROM DRAIN?OIL CLEAN?THE?CANISTER PUMP?HEAD THE?HEAT? STORAGE NOZZLE?ADAPTERHOURS FILTER SCREEN EXCHANGER TANK HEATER?BLOCKCLEAN?THE?OIL?CANISTER?FILTER ONCE?PER?YEARCLEAN?THE?PUMP?HEAD?SCREEN ONCE?PER?YEARCLEAN?ASH?FROM?THE?HEAT?EXCHANGER 1200?HOURSCLEAN?THE?NOZZLE?ADAPTER?HEATER?BLOCK 2000?TO?3000?HOURSCLEAN ENERGY HEATING SYSTEMS LLC MODELS: CE-180 / CE-250 / CE-330LIMITED LIFETIME Combustion Chamber/Heat Exchanger Warranty ONE YEAR Parts Warranty Clean Energy Heating Systems LLC, MANUFACTURER, hereby warrants the MANUFACTURER’S product to be free from defects in material and workmanship under normal use and conditions as set forth in the provisions and limitations below. The warranty extends to the original owner whose name appears on the Warranty Registration Card returned to MANUFACTURER.LIMITED LIFETIME COMBUSTION CHAMBER / HEAT EXCHANGER WARRANTYThe limited lifetime warranty on the combustion chamber / heat exchanger shall be from the date of purchase by the original purchaser and shall be subject to the prorated schedule of years OR hours, whichever comes first, listed in the table below: 0 to 3 years (Less than 6,000 hours) Repair or replace FREE of charge 4 to 10 years Repair or replace shared cost 50/50 More than 10 years Purchaser pays 90% of replacement costAll labor and transportation costs are the responsibility of the owner. Repair or replacement shall be determined by MANUFACTURER. Photos or returned goods at owner’s expense may be required for warranty determination.ONE YEAR PARTS WARRANTYAll component parts are covered under warranty for a period of ONE YEAR from the date of purchase. Owner is responsible for all labor and transportation costs associated with warranty claims.CONDITIONS AND LIMITATIONS:A. The owner must complete and return the Warranty Registration Card within thirty (30) days of purchase to activate Warranty Coverage.B. The equipment must be fired at rated capacity only with fuels listed on data label.C. The equipment must be installed, operated, and maintained in accordance with Federal, State, and Local regulations as well as with all MANUFACTURER’S installation and operating instructions.D. The equipment must not be installed in any corrosive atmosphere environment.E. No parts or controls may be modified, altered, or by-passed.F. MANUFACTURER shall not be responsible for any failure due to an Act of God.G. MANUFACTURER is not responsible for additions or changes made by a dealer or distributor that goes beyond the terms of this Limited Warranty.Clean Energy Heating Systems, LLC assumes no liability for consequent damage of any kind, and by acceptance of this equipment the purchaser assumes all liability for the consequence of its use or misuse by the purchaser or others.----------------------------------------------------------------------------------------------------------------------------------------- CLEAN ENERGY HEATING SYSTEMS, LLC WARRANTY CARD (PLEASE PRINT CLEARLY)FIRST NAME ___________________________ LAST NAME _______________________________COMPANY NAME ___________________________________________________________________STREET ____________________ CITY __________________ STATE ______ ZIP CODE ________TELEPHONE ______________ EMAIL ___________________ DATE OF PURCHASE: __________FURNACE MODEL: BURNER MODEL: CE-140 CE-250 CE-3 BURNER SERIAL NO. ________________ CE-180 CE-330 CE-4 FURNACE SERIAL NO. _______________WITHIN 30 DAYS OF PURCHASE RETURN WARRANTY CARD TO: CLEAN ENERGY HEATING SYSTEMS LLC 540 MAPLE STREET HONEY BROOK PA USA 1934470002 5/12/12-----------------------------------------------------------------------------------------------------------------------------------------________________ ________________________________PLACESTAMPHERE CLEAN ENERGY HEATING SYSTEMS LLC 540 MAPLE STREET HONEY BROOK PA USA 19344CLEAN ENERGY HEATING SYSTEMS LLC MODEL: CE-140LIMITED Combustion Chamber/Heat Exchanger Warranty ONE YEAR Parts Warranty Clean Energy Heating Systems LLC, MANUFACTURER, hereby warrants the MANUFACTURER’S product to be free from defects in material and workmanship under normal use and conditions as set forth in the provisions and limitations below. The warranty extends to the original owner whose name appears on the Warranty Registration Card returned to MANUFACTURER.LIMITED COMBUSTION CHAMBER / HEAT EXCHANGER WARRANTYThe limited warranty on the combustion chamber / heat exchanger shall be from the date of purchase by the original purchaser and shall be subject to the prorated schedule of years OR hours, whichever comes first, listed in the table below: 0 to 2 years (Less than 3,000 hours) Repair or replace FREE of charge 3 to 5 years Repair or replace shared cost 50/50All labor and transportation costs are the responsibility of the owner. Repair or replacement shall be determined by MANUFACTURER. Photos or returned goods at owner’s expense may be required for warranty determination.ONE YEAR PARTS WARRANTYAll component parts are covered under warranty for a period of ONE YEAR from the date of purchase. Owner is responsible for all labor and transportation costs associated with warranty claims.CONDITIONS AND LIMITATIONS:A. The owner must complete and return the Warranty Registration Card within thirty (30) days of purchase to activate Warranty Coverage.B. The equipment must be fired at rated capacity only with fuels listed on data label.C. The equipment must be installed, operated, and maintained in accordance with Federal, State, and Local regulations as well as with all MANUFACTURER’S installation and operating instructions.D. The equipment must not be installed in any corrosive atmosphere environment.E. No parts or controls may be modified, altered, or by-passed.F. MANUFACTURER shall not be responsible for any failure due to an Act of God.G. MANUFACTURER is not responsible for additions or changes made by a dealer or distributor that goes beyond the terms of this Limited Warranty.Clean Energy Heating Systems, LLC assumes no liability for consequent damage of any kind, and by acceptance of this equipment the purchaser assumes all liability for the consequence of its use or misuse by the purchaser or others.