Super Gasification Log Boilers - Brochure

The Complete Range of Wood Gasification Log BoilersISO 9001 ISO 140012Contents3 Our product philosophy3 Our approach3 Manufacturing credentials4 Wood as fuel4 Wood gasification as an economic source of heating5 Wood as fuel for wood gasification boilers6 Angus Super6 – Boiler description6 – Boiler use7 – Stages of the gasification process6 – Choosing the right output of boiler against the required heating area m28 & 9 – Boiler construction8 – Boiler features10 – Technical data11 Angus Orligno 20011 – Boiler description11 – Boiler use12 – Stages of the gasification process12 – Choosing the right output of boiler against the required heating area m213 – Boiler construction13 – Boiler features14 – Technical data15 – Control panel15 – EKOSTER controlEco-friendlytechnologies3Our approachWe are a well respected business that specialises in working with installers across the UK importing and distributing a range of MCS accredited wood burning boilers. We are a small team of dedicated experts, committed to offering a personal and tailored consultation to each new client.Whilst our product range and list of clients has grown over time, we are still committed to the same goal of simple and reliable environmentally sound heating systems at affordable prices.Our product philosophySimple: Our products are manufactured to a high quality without unnecessary complexity which means our systems are simple to both operate and maintain.Cost effective: The efficient production process means that our products will stay competitively priced.Reliable: Working with manufacturing partners who have demonstrated success in European markets means our products have a proven track record of reliability.Environmental: Reduce your carbon footprint as our full boiler range is carbon neutral.Manufacturing credentialsQuality and safety are priority and our European manufacturers are accredited to the ISO 9001/14001 total quality management standard. All products are engineered according to European PN EN-303-5 manufacturing standards and have achieved CE mark and TUV certification.4Chemical content of wood with 15% humidityCO2 circulation graphC44.0%Water15.0%Minerals15.0%N20.5%O235.0%025.0%1.2 t O2 1.6 t Co2 1.2 t O2 1 ton of biomass 0.6 t H2O 0.2 ha Wood as fuelWood is a renewable fuel, just like the sun, tidal energy or the wind. These are energy sources which cannot be exhausted. Unlike other energy sources, wood is a fuel which can be accumulated and stored without any energy loss. Storing lowers the humidity of the wood whilst simultaneously raising its fuel value (the amount of energy which can be used during combustion). Wood is also the only fuel whose carbon dioxide (CO2) balance is zero, meaning that while vegetating through the photosynthesis process it absorbs the same amount of carbon dioxide as it emits while combusting.Wood gasification as an economic source of heatingWood gasification is a thermal decomposition of wood with a significant air (oxygen) deficit which results in the creation of combustible gases (wood gases) and ash. Modern wood gasification boilers use the energy from the wood three times more effectively than appliances with a traditional hearth and their emissions are similar to gas boilers.5Wood as fuel for wood gasification boilersDuring the wood combustion (gasification process) the exhaust gases and ash created do not contain substances which are harmful to the natural environment, moreover the amount of ash created constitutes 1% of input material.Humidity in the wood is a very important factor in the process of combusting it. The less water the wood contains, the higher its fuel value. In the case of wood with 20% humidity, about 30-40% of the general amount of wood needed for one heating season can be saved.It is recommended to fell the trees during winter period when the sap no longer circulates within them. After felling, the wood needs to be cut into logs about 35-45cm long and divided into halves or quarters as soon as possible. The suitably prepared wood should be stored for a period of 18-24 months in a ventilated room and sheltered place. Oak is an exception as due to its high density and the content of tannin it requires storing outside and exposure to rain for 12 months and then requires drying under cover for 2-3 years. After 2 years tannin, volatile ingredients of resin, turpentine, etc. will be removed from the wood and the humidity will reach 15-20%. This is the correct level of wood drying.It is recommended to use wood that has a 20% maximum moisture content. Hardwoods are used to promote longer burns in the winter months whilst softwoods can be used for batch burning or creating an ember layer when starting a fire. The softwood can also be used on their own or mixed with hardwood when the boiler is running constantly but it is important that temperatures of 80°C to 90°C are set on the control panel. Wood humidityThe wood moisture content Humidity Fuel valueAfter felling 50-60% 2.0 kWh/kg = 7.2MJ/kgAfter a year of seasoning 25-35% 3.4 kWh/kg = 12.2MJ/kgAfter 18 months to 2 years of seasoning15-25% 4.0 kWh/kg = 14.4MJ/kgComparison of some types of trees regarding their densityType of tree Humidity Fuel valueConiferousPine 700 480Larch 760 600Spruce 740 430Fir 1000 450DeciduousOak 1080 710Elm 950 680Ash 920 750Beech 990 730Hornbeam 1080 830Alder 690 530Birch 650 650Comparison of fuels regarding their fuel valueFuel Fuel value (MJ/kg)Oil 42.0LPG 37.0Coal 31.0Coke 28.5Brown coal 15.0Dry wood 15.06Angus SuperBoiler description Wood is a widely available fuel and also one of the least expensive resources. In the correct wood combustion process small amounts of harmful substances are produced, such as NOx, CO, Hydrocarbons, breathable dust and the amount of ash produced is about 1% of the mass of the fuel load (this depends on the dust content of the wood).Our wood gasification boilers are adapted to wood of various particle-size distribution: wood logs, logs and chips. Sawdust and chips should be burned along with wood logs. Technical parameters resulting from wood combustion processes meet the most rigorous European norms and provide nearly twice as much heat as traditional boilers or fireplaces. The appliances can work in open as well as pressurized systems in accordance with current regulations.Boiler use Angus Super boilers are designed for heating various types of buildings. They are commonly used in detached houses, drying facilities, industrial units and workshops.Angus Super 100 and 130kW boilers allow the heating of larger areas such as large industrial buildings or public facilities.Basic informationUseAvailable types [kW]80 100 13018 25 40 60Fuelsmall/semi detached housedetachedhouseindustrialbuildingssmall/semi detached housedetachedhouseindustrialbuildingsBriquettesWood7Drying and de-gassing wood at a temperature of 450°CCombustion of the mixture of wood gas and secondary air at a temperature of 560°CCombustion of the wood gases at a temperature of 1200°CFlue gases at 160°C are emitted from the flue system1423Stages of the gasification process The wood gasification process in these boilers can be divided into four main phases: Heating surface area m2Level of the building’sthermal insulationChoosing the right output of boiler against the required heating area m2 N An installation designer will estimate how much heat will be needed in the building N The result need to be increased by 25% (this allows for 20% boiler oversizing and 5% heat losses)Note: This graph is for information only and Eco Angus cannot be held liable if a boiler with unsuitable power output is selected.How do Iknow whichboiler is suitablefor me?Angus Super 80kWAngus Super 100kWAngus Super 130kWAngus Super 60kWAngus Super 40kWAngus Super 25kWAngus Super 18kWI II III800850900950100010501100115012007507006506005505004504003503002502001501005008Boiler features N 3-year warranty for boiler tightness N Up to 91% net efficiency N Range from 18 to 130kW N All boilers MCS accredited up to and including 40kW N All boilers comply to emission levels required for the Renewable Heat Incentive N All boilers are listed on the DEFRA smoke exempt appliances list N Large loading capacityBoiler construction – Angus Super 18/25/60/60/80kW1. Hot water outlet2. Boiler controller3. Loading door4. Fan5. Fan casings6. Combustion door7. Firebricks8. Combustion chamber9. Tube heat exchanger10. Nozzle11. Ceramic moulders12. Cooling coil13. Cleaning mechanism lever123456789 101112 N Length of logs: – 50cm (18kW, 25kW, 40kW) – 75cm (60kW) – 100cm (80kW, 100kW, 130kW) N Small amount of ash residue N Low maintenance costs N User-friendly construction N Up to 12 hours continuous operation N Modulated fan power 30-100% N Suitable for open-vented and pressurized systems N Electronic controller with option to connect a remote control panel with 20m wire N Made from the highest quality 6mm boiler steel N Environmentally friendly – almost zero balance of CO2 N Half-round firegrate1391. Hot water outlet2. Pocket for cooling valve sensor3. Boiler controller4. Loading door5. Fans6. Fan casings7. Combustion door8. Firebricks9. Air pipes10. Combustion chamber11. Return water outlet12. Tube heat exchanger13. Ceramic moulders14. Loading (gasification) chamber15. Cleaning mechanism16. Chimney flue17. Flue flaps18. Cooling coilBoiler construction – Angus Super100/130kW1 2 3456789101112131415161718192019. Cleaning mechanism lever20. Cooling coil tappings10Parameters Measured in 18kW 25kW 40kW 60kW 80kW 100kW 130kWPower range kW 7-18 10-25 16-40 24-60 32-80 38.4-96 52-130Efficiency % 91 90.5 91Boiler class (EN 303-5) 3Water capacitydm3 55 75 93 180 205 340 380l 55 75 93 180 205 340 380Volume of loading chamberdm3 85 120 185 310 465 605 605l 85 120 185 310 465 605 605Loading slot size width/length mm 225/380 260/432 260/432 285/580 285/580 285/580 285/580Burning period h 7-12Length of wooden logs cm 50 50 50 75 100 100 100Required wood moisture content % 15-20Average fuel usage for:– nominal power kg/h 6.8 8.2 10.1 15.1 19.8 20.3 24.5Maximum operating pressure bar 3Minimum temperature of the return water OC 60Temperature setting range OC 60-97Protection level IP 40Voltage/Frequency V/Hz 230/50Flue gases features (at nominal power):– Flue gases temperature OC 150-180 150-180 150-180 150-180 150-180 160-190 160-190– Flue gases flow kg/s 0.0066 0.0088 0.0144 0.0216 0.0272 0.0332 0.0332Required chimney draught Pa 15-20 15-25 15-20Cooling water pressure required at the heat exchangerbar 2Cold water temperature in the heat exchanger OC 10Recommended capacity of accumulation tank dm3 1000-1500 1500-2000 2000-3000 3000-4000 4000-5000 6000-5000 7500-10000Technical dataFor further details please refer to instruction manual: www.ecoangus.co.uk/manuals Angus Super18kW 25kW 40kW 60kW 80kWH (mm) 1220 1320 1570 1540 1540W (mm) 660 720 720 860 860D (mm) 960 1040 1040 1340 1700 Angus Super100kW 130kWH (mm) 1848 1845W (mm) 870 870D (mm) 1804 1880HWHWDD11Boiler description Angus Orligno 200 boilers create a new pathway in wood gasification boiler technology. Unique design to ensure both ease of use, product reliability and performance. Technical data resulting from the wood combustion process meet the most rigorous European norms and provide nearly twice as much heat as traditional boilers or fireplaces. The appliances can work in open as well as pressurized systems in accordance with current regulations.Boiler use Angus Orligno 200 boilers are designed to work in a variety of places. They are most commonly used in detached houses, drying facilities, industrial units and workshops.Available types are as follows: 18kW, 25kW, 40kW, 60kW and 80kW. The Angus Orligno 200 boiler can combust wood of various granulation from sawdust to blocks. Shavings and other small pieces should be burnt together with blocks.Angus Orligno 200Basic informationUseAvailable types [kW]60 8018 25 40Fuelsmall/semi detached housedetachedhouseindustrialbuildingssmall/semi detached housedetachedhouseindustrialbuildingsBriquettesWood12Drying and de-gassing wood at a temperature of 450°C1Flue gases at 160°C are emitted from the flue system4Combustion of the mixture of wood gas and secondary air at a temperature of 560°C2Combustion of the wood gases at a temperature of 1200°C3Stages of the gasification process The wood gasification process in these boilers can be divided into four main phases: Heating surface area m2Level of the building’sthermal insulation N An installation designer will estimate how much heat will be needed in the building N The result need to be increased by 25% (this allows for 20% boiler oversizing and 5% heat losses)Note: This graph is for information only and Eco Angus cannot be held liable if a boiler with unsuitable power output is selected.Choosing the right output of boiler against the required heating area m2How do Iknow whichboiler is suitablefor me?Angus Orligno 80kWAngus Orligno 60kWAngus Orligno 40kWAngus Orligno 25kWAngus Orligno 18kW800I II III75070065060055050045040035030025020015010050013Boiler construction – Angus Orligno 2001. Chimney flap2. Heating water outlet3. Cooling coil4. Loading (gasification) chamber5. Loading door6. Fan7. Fan cover8. Combustion door9. Firebricks10. Boiler insulation11. Combustion chamber12. Ceramic nozzle13. Turbulators14. Ceramic moulders1234576891011121314Boiler description N 5-year warranty for boiler tightness N Up to 91% net efficiency N Range from 18 to 80kW N All boilers MCS accredited up to and including 40kW N All boilers comply to emission levels required for the Renewable Heat Incentive N All boilers are listed on the DEFRA smoke exempt appliances list N Large loading capacity N Length of logs: – 50cm (18kW, 25kW, 40kW) – 75cm (60kW) – 100cm (80kW) N Small amount of ash residue N Low maintenance costs N User-friendly construction N Up to 12 hours continuous operation N Modulated fan power 30-100% N Adjusted to work in closed systems N Electronic controller with possibility to connect remote EKOSTER control N Made from the highest quality 8mm boiler steel N Environmentally friendly – almost zero balance of CO2 N High temperature-resistant fire bricks N Back cooling coil tappings14Parameters Measured in 18kW 25kW 40kW 60kW 80kWPower range kW 7-18 10-25 16-40 24-60 32-80Efficiency % 91Boiler class (EN 303-5) 3Water capacitydm3 75 75 93 180 205l 75 75 93 180 205Volume of loading chamberdm3 120 120 185 310 465l 120 120 185 310 465Loading slot size width/length mm 225/380 260/432 260/432 285/580 285/580Burning period h 7-12Length of wooden blocks cm 50 50 50 75 100Required wood moisture content % 15-20Fuel usage for:– nominal power kg/h 6.8 8.2 10.1 15.1 19.8– minimal power kg/h 3.9 5.7 7.9 11.9 15.8Maximum operating pressure bar 3Minimum temperature of the return water OC 60Temperature setting range OC 60-97Protection level IP 40Voltage/Frequency V/Hz 230/50Flue gases features (at nominal power):– Flue gases temperature OC 150-180 150-180 150-180 150-180 150-180– Flue gases flow kg/s 0.0066 0.0088 0.0144 0.0216 0.0272Required chimney draught Pa 15-20 15-25 15-20Cooling water pressure required at the heat exchangerbar 2Cold water temperature in the heat exchanger OC 10Recommended capacity of accumulation tank l 750-1500 1000-2000 2000-3000 3000-4000 4000-5000Technical data Angus Orligno 20018kW 25kW 40kW 60kW 80kWH (mm) 1315 1315 1575 1555 1555W (mm) 670 670 670 810 810D (mm) 1060 1060 1040 1360 1720HWDFor further details please refer to instruction manual: www.ecoangus.co.uk/manuals15Control panel – Angus Super/Angus Orligno 200Controller features The regulator fulfils the following tasks: N Maintains the preset boiler temperature through the heating control N Automatic control turn-off after boiler extinction N Blocking fan operation when stoking to the boiler N Central heating circulation pump control Technical dataRange of temperatures displayed -9°C – +99°CRange of temperature settings +60°C – +97°CEKOSTER controlThe EKOSTER control enables the constant temperature reading of the central heating boiler, adjustment of boiler temperature settings as well as activation and de-activation of control by regular communication with EKOSTER regulator. The innovative built-in alarm system informs the user with a piercing sound if the threshold of 97°C has been reached, if the boiler temperature has dropped below 0°C or if the sensor is damaged please change to The EKOSTER control enables the constant temperature reading of the wood gasification log boiler, adjustment of the required temperature setting as well as the ability to activate the boiler fan as the remote control is linked to the main boiler control panel. The innovative built-in alarm system informs the user with an alarm if the boiler temperature reaches 97°C or if the boiler temperature has dropped below 0°C or if the sensor is damaged.What the symbols mean:StopPump operationFan operationKindling modeBlow – break timeBlow – working timeOn/Off button N “COMFORT SYSTEM”– a system that prevents pump blockages when the boiler is not in operation N Protection from boiler freezing and overheating N Signalling when the boiler temperature sensor is damaged N Compatible with EKOSTER control remote control systemThe control panel is designed to control the burning process and the activation of circulation pump in the central heating installation.Get in touchWe are happy to provide a free expert consultation over the phone or you can visit our showrooms in Wrington, North Somerset by prior arrangement.We can also give a demonstration of the Angus Orligno 200 working in situation if required. We can advise on the most suitable heating system for your property and put you in touch with an MCS approved installer as required.01934 86264207739 17451107970 901273ecoangus@aol.comFor more information please visit our websitewww.ecoangus.co.ukAuthorised dealer: