UP TO 340 kW - Brochure

GAS GENSETSup to 530 kWP R O D U C T O V E R V I E W 2 0 1 3 / 2 0 1 42 3S C HN E L L M O T O R EN A GWe have been deve lop ing combined heat and power un i ts (CHP uni ts) for ef f ic ient and susta inable energy generat ion from b iomass s ince 1992. Whether with b iogas, sewage gas, landf i l l gas or wood gas – SCHNELL CHP uni ts produce the greates t poss ib le energy y ie ld . Tr ied and trus ted in over 3,200 p lants .The h igher the ef f ic iency of your CHP uni t , the more energy you wi l l generate . Our intens ive research and deve lopment is a imed at consis tent ly increas ing ef f ic iency and re l iab i l i t y. In th is way you benef i t from th is even more.Our un i ts are based on innovat ive ign i t ion tech-no logy and proven engine des ign . Ever y prod-uct group is backed up by a specia l l y deve loped and tes ted technology for opt imum resul ts . Whether for dual fue l or gas gensets , we shal l be g lad to adv ise you in choosing the opt imum solut ion for your p lant concept – from the b io -gas p lant to the landf i l l gas p lant r ight through to appl icat ions in sewage p lants . We are committed to keeping your CHP uni t running – with over 100 in -house ser v ice per -sonnel , our qual i f ied par tners and internat ional ser v ice centers . Over 2,500 customers re ly on our ser v ices – from remote maintenance to fas t on s i te suppor t .Ever yth ing from a s ing le source: We accompany you from the pro ject p lanning s tage r ight through to the ins ta l lat ion , inte -grat ion and commiss ion ing of your CHP uni t . Together with you we deve lop the idea l so lu -t ion for your p lant concept : the most su i tab le locat ion , the ind iv idual l y pre - ins ta l led CHP uni t conta iner or the des ign of your engine room. We share our exper t ise with you: Our SCHNELL Akademie of fers you pract ica l l y or iented tra in ing courses on our un i ts to p lant owners and ser v ice technic ians – ta i lored for speci f ic cus tomer requirements and in d i f fer -ent languages.OVER 20 YEARS OF E F F I -C I ENT ENERGY GENERAT IONMAX IMUM EFF I C I ENC I ES FOR ADDED VALUEOUR PRODUCT PROM ISEREL I ABLE SERV ICEIND IV IDUAL P LANN INGCHP UN I T KNOW-HOW F I RST HAND4 5GA S E N G I N E T E C HNO L O GYA portion of the lean gas, such as biogas, is compressed in the prechamber of the com-bustion chamber and ignited with a spark plug (agrogen BlueRail technology). The resulting f lame jet ignites the biogas air mixture present in the combustion chamber.Basic engine Our gas gensets are based on d iese l engines. We use the ir h igh compress ion rat io for ef f i -c ient energy generat ion from lean gases such as b iogas. The h igh ef f ic ienc ies of our gas CHP uni ts are achieved by combin ing two proven technolog ies : the SCHNELL engine technology and the innovat ive B lueRai l ign i t ion process from agrogen.Gas engine technology Using an e lectronic ign i t ion sys tem from gas engines, the gas a ir mixture is ign i ted by a spark p lug . Specia l l y modi f ied for use with lean gases such as b iogas, gas engines can a lso ensure the ef f ic ient combust ion of gases that are d i f f icu l t to ign i te and can a lso achieve h igh ef f ic ienc ies .Gas engine technology with BlueRai l ignit ion process The ef f ic ient agrogen BlueRai l process uses a separate gas supply in the engine . A smal l por -t ion of the b iogas is ign i ted in a specia l l y deve loped prechamber of the combust ion chamber. The resul t ing f lame je t ign i tes the gas a ir mixture present in the combust ion chamber. The modi f ied p is ton shape and the e lectronic contro l un i t ensure the h igh ly e f f ic ient and low emiss ion combust ion of the pre- ign i ted gas. Th is resul ts in the par t icu lar ly h igh ef f ic ienc ies of gas CHP uni ts .GAS ENG INE T ECHNOLOGY – FOR E F F I C I ENT ENERGY G ENERAT ION6 7TYPE 5R18.1BO 6R20.1BOVARIANT 160 kW* 250 kW*(with TurboCompound)Displacement 8.9 liters 11.7 litersCylinders 5 in-line 6 in-lineEngine speed 1,500 min-1 1,500 min-1GeneratorStamford synchronous generator (320 kVA)Stamford synchronous generator (370 kVA)Electrical power1 160 kW 250 kWNOx < 500 mg/m3Electrical ef ficiency1 41.5 % 45.5 %Therm. power 147 kW 220 kWTherm. ef ficiency 38 % 40 %Rated thermal input 386 kW 549 kWBiogas consumption2/3With 50 % methane concentration77 m3/h 110 m3/hNOx < 250 mg/m3Electrical ef ficiency1 40.5 % 44.5 %Therm. power 150 kW 225 kWTherm. ef ficiency 38 % 40 %Rated thermal input 395 kW 562 kWBiogas consumption2/3With 50 % methane concentration79 m3/h 112 m3/hDimensions ( L x W x H ) 3,120 x 1,545 x 2,150 mm 3,120 x 1,545 x 2,150 mmWeight 3,015 kg 3,300 kgTYPE 5R18.1BO/6R20.1BOCompact 5- and 6-cy l inder SCANIA-SCHNELL enginesBlueRai l in ject ion technology User - fr iendly PLC contro l un i t w i th touchscreen and remote monitor ingDurable double bear ing synchronous generatorExhaust heat exchanger made from h igh-grade s ta in less s tee lTwo-s tage charge a ir coo l ing Increased ef f ic iency us ing TurboCompound technology (6R20.1BO)GA S G E N S E T S T Y P E 5 R 1 8 . 1 B O / 6 R 2 0 . 1 B OFigure 6R20.1BO* Power reduction possible1 Electrical power/efficiency based on the ISO standard performance at standard reference conditions acc. to ISO 3046-1 with corresponding tolerance. 2 in full continuous operation 3 Reference conditions: 0 °C, 1,013 mbar, dry, residual content of the biogas: CO2Subject to modifications8 9TYPE 8V20.1BO / up to 340 kW Compact SCANIA-SCHNELL engineBlueRai l in ject ion technology User - fr iendly PLC contro l un i t w i th touchscreen and remote monitor ingDurable double bear ing synchronous generatorExhaust heat exchanger made from h igh-grade s ta in less s tee lTwo-s tage charge a ir coo l ingGA S G E N S E T S T Y P E 8 V 2 0 . 1 B OTYPE 8V20.1BOVARIANT 340 kW*Displacement 15,6 litersCylinders V-8Engine speed 1,500 min-1GeneratorStamford synchronous generator (560 kVA)Electrical power1 340 kWNOx < 500 mg/m3Electrical ef ficiency1 44 %Therm. power 301 kW Therm. ef ficiency 39 % Rated thermal input 773 kWBiogas consumption2/3 155 m3/hNOx < 250 mg/m3Electrical ef ficiency1 43 %Therm. power 308 kWTherm. ef ficiency 39 %Rated thermal input 791 kWBiogas consumption2/3 158 m3/hDimensions ( L x W x H ) 3,080x 1,230 x 1,860 mmWeight 5,200 kg* Power reduction possible1 Electrical power/efficiency based on the ISO standard performance at standard reference conditions acc. to ISO 3046-1 with corresponding tolerance. 2 in full continuous operation 3 Reference conditions: 0 °C, 1,013 mbar, dry, residual content of the biogas: CO2Subject to modifications10 11TYPE 6R41.1BO / up to 530 kW Compact 6-cy l inder MITSUBISHI -SCHNELL in - l ine engineBlueRai l in ject ion technology User - fr iendly PLC contro l un i t w i th touchscreen and remote monitor ingDurable double bear ing synchronous generatorExhaust heat exchanger made from h igh-grade s ta in less s tee lTwo-s tage charge a ir coo l ingIncreased ef f ic iency through exhaust energy recover yGA S G E N S E T S T Y P E 6 R 4 1 . 1 B OTYPE 6R41.1BO 6R41.1BOVARIANT 460 kW* 530 kW*Displacement 24.5 liters 24.5 litersCylinders 6 in-line 6 in-lineEngine speed 1,500 min-1 1,500 min-1GeneratorStamford synchronous generator (860 kVA) Stamford synchronous generator (860 kVA) Electrical power1 460 kW 530 kWNOx < 500 mg/m3Electrical ef ficiency1 44.9 % 45.2 %Therm. power 400 kW 457 kW Therm. ef ficiency 39 % 39 % Rated thermal input 1,025 kW 1,173 kWBiogas consumption2/3With 50 % methane concentration205 m3/h 235 m3/hNOx < 250 mg/m3Electrical ef ficiency1 43.7 % 44 %Therm. power 411 kW 470 kW Therm. ef ficiency 39 % 39 % Rated thermal input 1,053 kW 1,205 kWBiogas consumption2/3With 50 % methane concentration211 m3/h 241 m3/hDimensions ( L x W x H ) 3,700 x 1,450 x 2,300 mm 3,700 x 1,450 x 2,300 mmWeight 7,200 kg 7,200 kg* Power reduction possible1 Electrical power/efficiency based on the ISO standard performance at standard reference conditions acc. to ISO 3046-1 with corresponding tolerance. 2 in full continuous operation 3 Reference conditions: 0 °C, 1,013 mbar, dry, residual content of the biogas: CO2Subject to modifications12 13S O L U T I O N S A N D C OMPON EN T SOur un i ts can be ins ta l led in engine rooms. We shal l be g lad to adv ise you in the opt imum planning.- Ind iv idual p lanning - Var iab le ins ta l lat ion accord ing to on s i te re -qu irements- Space for addi t ional components - Opt imum soundproof ing with sandstone- Severa l un i ts in one engine roomCHP UNIT IN THE ENGINE ROOMThe conta iner prov ides you with your CHP uni t pre - ins ta l led with a l l the necessar y compo-nents : genset , heat exchanger, gas mixer and contro l cabinet for operat ing and monitor ing a l l funct ions . Depending on the rat ing , the gas condit ion ing and the heat ing d is tr ibutor are a lso integrated in the conta iner.- Complete CHP uni t pre - ins ta l led and ready to connect - Fas t ins ta l lat ion : operat ional in ha l f a day- Extra soundproof ing with the Super S i lent var iant- CHP uni t pretes ted as a complete sys temThe SCHNELL HTU contro ls the thermal ba lance in the CHP uni t and ensures ef fect ive ut i l i zat ion as heat energy at the same t ime. The heat from the engine cool ing water is transferred to a secondar y water c ircu i t v ia a p late heat exchanger. The hot water can be used to heat commercia l and res ident ia l bu i ld -ings v ia a d is tr ict heat ing p ipe . - Greater f lex ib i l i t y thanks to modular des ign - Space sav ing , ind iv idual ins ta l lat ion accord ing to requirements on s i te- Reduced ser v ice requirement - V ibrat ion damping of the un i t- Opt ional insu lat ionCONTA INER CHP UN I T HEAT TRANSFER UN I T ( H TU )14 15O T H E R P R O DU C T SOur un i ts generate energy from lean gases such as b iogas, sewage gas, landf i l l gas or wood gas. The lean gases are the fue l for the engine of the un i t . The connected generator is used to generate the e lectr ica l energy. The heat of the engine can be co l lected v ia the cool ing water sys tem and ut i l i zed as ther -mal energy. SCHNELL CHP uni ts are used in appl icat ions such as b iogas p lants , landf i l ls or sewage p lants . SCHNELL SOLUT IONSWe can provide the most ef f ic ient solu-t ion for energy generation and adapt it to your plant concept.Whether dual fue l or gas genset – what counts is the ef f ic iency of our technology. The so lut ion you choose depends on your requirements . We can of fer you adv ice on se lect ing the r ight product .Proven CHP technology with maximum ef f ic iency valuesOur dual fue l technology is used where power is a cr i t ica l factor. Our award winn ing ign i t ion sys tem enables ign i t ion to be contro l led exact -l y, in order to ensure opt imum ut i l i zat ion of the energy in the b iogas. In th is way, the h ighest ef f ic iency va lues can be achieved.- Power range up to 530 kW of e lectr ica l power- Exhaust energy recover y with TurboCompoundDUAL FUEL UN I TSSubject to modificationsDate: October 2013Art.-Nr. 1-027-701 Gas-Otto (BO) | ENW W W . S C H N E L L M O T O R . C O MSCHNELL Motoren AGP.O. Box 1152D-88277 AmtzellPhone +49-75 20-96 61-0Fax +49-75 20-53 88info@schnellmotor.comAdministration Street AddressFelix-Wankel-Straße 1D-88239 Wangen im AllgäuPhone +49-75 20-96 61-0Fax +49-75 20-53 88Customer Service Street AddressHugo-Schrott-Straße 6D-88279 AmtzellPhone +49-75 20-92 09-0Fax +49-75 20-92 09-149 North OfficeAlte Celler Heerstraße 1D-31637 RodewaldPhone +49-50 74-96 18-0Fax +49-50 74-96 18-201SCHNELL MOTORCeská republika s.r.o.Jesenická 1757/5792 01 BruntálPhone +420-595 532 771Fax +420-595 532 774