Vibscanner - Advanced Hand-Held Condition Monitoring Brochure

• Advanced signal analysis (option)• Balancing in 1 or 2 planes (option)• VIBCODE® compatible• Intrinsic safety (option)VIBSCANNER®Data collection & machine diagnosticsThe clever data collector for better maintenanceVibrationBearing conditionTemperatureRPMProcess parametersFFT spectrumSignal analysisBalancingVIBSCANNER® is an offline condition monitoring system for predictive maintenance. Its comprehensive measurement and analysis functions and the convenient joystick for navigation make this handy instrument ideal for everyday inspection routines. Well equipped* Displacement Velocity Acceleration acc. to the new ISO 10816-3 - even at frequencies down to 2 HzUse trend curves to follow the development of machine defects.FFT analysis with enveloping is provided for the diagnosis of machine condition, bearing condition and gear faults.Time signals and orbits de-tect damage in low-speed machines, gearboxes or turbo machinery.Signal analysisTotally compatible with the OMNITREND® PC software it gives analysis and reporting functions in an easy to under- stand format to prevent catastrophic machine failure, unplanned production downtime and consequential damage to process equipment.Trending Machine diagnosisVIBSCANNER® measures the most important machine parameters on rotating equipment. All the sensors required are built into the instrument.VIBSCANNER® is protected by a rugged, waterproof and dustproof case. An intrinsically safe version is also available.Allows one or two plane machine balancing in situ.BalancingVibrationBearing conditionTemperatureRPMProcess parametersFFT spectrumSignal analysisBalancingMachine diagnosisGraphic displayBacklit screen with large intuitive symbols and text in different languages.Joystick navigationEasy to use, simple to learn One joystick and two function keys are all the operating controls you need - whether you are right or left-handed.Power to lastA practical quick-change re-chargeable bat tery in the handle guarantees 8 hours of operation.ISO alarm displayFour LEDs for 'everything's OK' (blue), 'pre-warning' (green), 'warning' (yellow) and 'alarm' (red).Sensors & interfacesMeasure important parameters directly. Use built-in transdu cers or external sensors attached to rugged connectors. VIBSCANNER®: One for all ...Take-along convenience – with built-in sensorsUp to speed?Non-contact RPM measurement from distances up to 0.5 meters with no need for reflective tape – even in poor light. A bright red pointer beam helps in directing your aim at the rotating shaft.Takes the heat for you The retractable, flexible temperature probe ensures optimal surface contact for quick, accurate readings – even in liquid. Or plug in an external probe – even IR temperature guns are available.Good vibrationsThe rugged, patented accelerometer measures machine vibration as well as the high-frequency shock pulses emitted by anti-friction bearings and cavitating pumps – for a total of three different machine signals all at the same time. Unmistakable connectorsColor-coding of the input and output channels as well as the connecting cables prevents confusion.– In –Nearly any transducer (ICP®, CLD*, Pt100, AC, DC,...) can be used to measure analog signals. – Out –Data exchange with the PC, the measurement of digital trigger signals and the output of analog signals for headphones and analysis devices is carried out via the yellow interface.All the right connections*CLD: Current LineDriveStep-by-stepCollect machine condition data in a predefined measurement route or use VIBCODE® for automatic data collection. As soon as VIBCODE® is connected to a measurement location, the programmed measurement tasks start automatically.Adaptive routesMeasurement values are compared to alarm limits and stored. If alarm conditions arise, additional diagnostic measurements start automatically. Electronic notepadNext to measurement tasks, visual inspection tasks appear as a pick list for entry of inspection data. (e.g. ‘Check oil level’)Don't forgetVIBSCANNER® indicates the end of the route – namely when all measurement locations have been completed.Data collection with VIBCODE® or 'machine scanning'Positive identificationVIBCODE® is the world's first intelligent, field-tested transducer system to recognize its measurement locations automatically – at an unbeatably low price. The probe locks onto the measurement stud via bayonet mount and reads its encoded plastic ring. Then it reads the machine signals programmed for that location. VIBCODE® therefore delivers extremely reliable trending results by ensur-ing that the location, measurement direction and probe pressure are exactly the same each time.The new VIBCODE® transducer now also measures signals on low-speed machines (as low as 2 Hz).Coded measurement locationsEasy data collection with 'machine scan'Run through non-VIBCODE® measure-ment locations using a graphical route. VIBSCANNER® graphically displays the next measurement point location with its direction of measurement. This prevents measurement locations from being overlooked or mixed up.Take-along convenience – with built-in sensorsBalancing in 1 and 2 planesClear indicationAfter every measurement, the position and weight of the correction masses appear. The 'Smiley' shows that required balancing quality has been reached.Flexible balancingCorrect unbalance with fixed-mass balancing weights, fixed correction locations (e.g. for blowers) or by tape measure positioning. Choose between adding masses or remo ving weight by boring into the rotor.Intuitive operationGraphical step-by-step operator guid-ance for an extremely easy yet accurate balancing procedure.Also for bearings and gearsAs well as normal spectra, VIBSCANNER® measures enveloped spectra to diagnose bearing and gear meshing problems. Spectra can be zoomed with the joystick, facilitating field evaluations.The correct settingHow to measure high-speed gears or low-speed machines? VIBSCANNER® has all the an-swers in optimized and predefined setups. Analysis in detail Activating softwareThe optional balancing, analysis and FFT soft-ware are simple to activate in VIBSCANNER® by entering a password - without any chang-es to the hardware or any additional update programs. You can even try out FFT for 30 hours of operation free-of-charge.Going into orbitThe movement of a rotating shaft is measured sequentially in both the X and Y axis and displayed as an orbit. Temporarily 'online'Overall values or spectra can be recorded at scheduled times in order to identify the problems in troublesome machines - almost like an online systemReport functionReports are very simple to com-pile and print out.Diagnosis by FFTThe right settingOptimized settings for almost every measurement task are stored in OMNITREND®. The software knows which measurement instrument can use which set-up in order to avoid wrong settings.Always in the pictureThe clearly-structured database enables a quick localization of the measurement data. The data can then be visualized and combined in trend curves, spectra, time based signals or orbits.PC software for storage, analysis and reporting OMNITREND®: One for allOMNITREND® allows you to define your condition-monitoring procedure, to store and to analyze data, to create comprehensive reports and to com-municate with all your PRÜFTECHNIK condition monitoring products such as: VIBSCANNER®, VIBXPERT®, VIBROTIP®, VIBROWEB®, VIBNODE® and VIBRONET® Signalmaster.NEW: Alignment data from ROTALIGN® and smartALIGN® can now be conveniently administrated and archived in OMNITREND®.Off to the next roundCreating a VIBSCANNER® route is particularly easy as every machine can be represented graphically. Use ‘drag & drop’ to position measurement loca-tions, which are then shown on the VIB SCANNER® display.Import - ExportAll recorded data (route, multimode) is transferred onto the PC and placed into OMNITREND® database. For synchronizing and archiving existing data records, data can be imported from other OMNITREND® or TIPTREND® databases. The export of data in a standard format (ASCII) enables the data to be convert-ed into other database formats.A series of spectraA spectra waterfall diagram makes it easy to see chang-es when looking at multiple spectra for data analysis. PRÜFTECHNIKCondition Monitoring GmbHOskar-Messter-Str. 19- 2185737 IsmaningGermanyTel.: +49 89 99616-0Fax: +49 89 99616-300eMail: info@pruftechnik.comwww.pruftechnik.comA member of the PRÜFTECHNIK group© Copyright 2013 by PRÜFTECHNIK AG. ISO 9001:2008 certified. VIBSCANNER® and VIBSCODE® are registered trademarks of PRÜFTECHNIK Dieter Busch AG. No copying or reproduction of this information, in any form whatsoever, may be undertaken without express written permission of PRÜFTECHNIK AG. The information contained in this leaflet is subject to change without further notice due to the PRÜFTECHNIK policy of continuous product development. PRÜFTECHNIK products are the subject of patents granted or pending throughout the world. Printed in Germany. VIB 9.660.04.13.ENP R O V E N Q U A L I T YMade in GermanyGlobal PresenceQualified SupportQuality Service1 not for intrinsically safe instruments² optionally available for intrinsically safe instruments³ in cone sinking4 CLD: Current line drive = amplifier with current output5 no power supplyTechnical dataHardwareMeasurement channels Analog: Vibration signals (CLD4, ICP®) Temperature (Pt100 1,NiCrNi ) Transducer & instrument outputs AC (± 30V; 0 - 20mA)1 DC (± 30V; 0 - 20mA)1 Digital: Trigger (5V TTL) Outputs RS 232 (up to 115 kbaud, PC connection), Headphone, Analog signal (4Vpp; Rout= 200 ?)Operating elements 1 joystick (Cursor & ENTER function) 2 keys (Menu and Escape)Display Graphical pixel display (backgr. illumination) Dimensions 54 x 27mm / 128 x 64 px 4 LEDs for status / signal evaluationPower supply NiMH recharg. battery with quick-change lock Electrical data 7.2V / 1.5Ah Charge dur. < 6 hours (EX: <10 hours) Operat. dur. > 10 hours in intermit. use > 6 hours in continuous use with illuminationHousing Material ABS, reinforced with steel fiber Protect. class IP 65 Rel. humidity 10 ... 90%; non condensing Dimension 250 x 100 x 55 mm (HxWxD) Weight approx. 690 gTemperature range Operation 0 ... +60°C (EX: 0 ... +45°C) Storage -20 ... +80°C (EX: -20 ... +45°C)Measurement range / Accuracy RPM 60 ... 60000 min-1 / 0.1‰ Temperature Pt 100 -50...+600°C / 1°+ sensor% NiCrNi (int.) -50...+100°C / 0.5° + 3% (ext.) -50..+100°C / 0.5°+ sensor% (ext.) 100..+1000°C / 1°+ sensor% Extra low -9...+9V / 2% (Ri=30k?, voltage with cable VIB 5.440) (AC / DC) -30...+30V / 2% (Ri=100k?, with cable VIB 5.433) Extra low -20..+20mA/ 2%; 4..20mA/ 2% current (Rshunt =200 ?, with cable (AC/DC) VIB 5.434) For internal and external sensors (1µA/ms-² CLD4; 100mV/g ICP®) and external measurement devices (1mV/ms-²), the following applies: Displacement < 9000 µm (p-p) / 1% Velocity < 9000 mm/s (p-p) / 1% Acceleration external: < 6000 m/s² (p-p) / 1% internal: < 961 m/s² (p-p) / 1% Shock pulses < 81 dBsv / ± 3dBStandards met Frequency response according to ISO 2954 - other parameters and measured variables according to DIN 45662 class 1Noise, internal sensor (from 10 Hz) Velocity 0.1 mm/s eff. Displacement 2µm eff. (instr.+sensor) Shock pulse < 0dBsv , peakCompatibility External transducer Vibration • CurrentLineDrive (CLD4) transducer • ICP® transducer1 • Velocity transducer (mV/mms-1) • Displacement transducer (mV/µm)5 RPM • Optical sensor (passive/active) • 5V TTL (opt. or induct. transducer) Temperature • NiCrNi (magnetic/probe) • IR probe • Pt1001 Intrinsically safe version (option) Protection class II 2 G Ex em ib IIC T4 Prototype test certificate TÜV 01 ATEX 1699FirmwareMeasurement functions Velocity / displacement / acceleration in machine - specific measurement tasks; Shock pulse (bearing condition); Cavitation; Temperature; RPMTime signal fmax. 200 / 500 / 1000 / 2000 / 5000 Hz Meas. time [125 - 4000] ... [7.8 - 250] ms Recording (overall values and spectra) Start delay Adjustable Repetition Adjustable Waiting time Adjustable FFT analysis Fmax 0.1 / 0.2 / 0.4 / 1 / 5 / 10² kHz No. of lines 400 to 6400 lines Line width > 0.03 HzBalancing 1-plane/ sequential 2-plane balancing Balancing: Free, fixed location, fixed weight, tape measureProcess parameters Manual input User - defined tasks: DC: ± 30V; -20 ... +20mA AC: ± 30V; -20 ... +20mA (extra-low voltage / current)Data processing Evaluation functions for characteristic overall value; Bearing diagnosis using shock pulse: Machine - condition evaluation according to ISO standards (vibration according to the new ISO 10816-3); Data collection functions for characteristic overall value and for machine inspection;Measurement parameters Averaging Free run, linear, peak-hold, exponential, time synchronous; Adjustable averaging no. & time Meas. time: Adjustable Amplitude Autorange Units ISO and US units, switchableLanguages German, English, French, Italian, Swedish, Czech, Spanish, Dutch, PolishInternal sensors Vibration/shock pulse (bearing condition) Frequency range ±10% 10Hz ... 10kHz3 Resonance freq. 36 kHz³ RPM (IR sensor with light point for adjustment) Temperature (NiCrNi)Signal processing r.m.s., 0-p, p-p, Max / Carpet, Envelope, Rectification Filter: Highpass: 2 / 10 Hz; 1 / 5 kHz Lowpass: 1 / 5 / 10² / 40 kHz Integrat.: Two selectable stages Sampling frequencies: Up to 64kHz (depending on measuring range)Memory 512 MB (intr. safe: 4 MB)