Wood Chip Boiler Thermi- Brochure

Pelletskesselmakes you independent© www.fotolia.com therminator II touchWood chip boilerl Gasifier technologyNeeds only 230 Vand 232 W/hWood chips + Log WoodTherminator II_Hackgut_EN_06-2013_Therminator II_03_2006_ORIGINAL.qxd 12.06.2013 09:07 Seite 1Comforting – when the fuel grows Ideal for firewood too – can be 30 years experience in the development ofwood distilling boilers provides you with a perfectly proven product 2There's no comfort without warmthTherminator II_Hackgut_EN_06-2013_Therminator II_03_2006_ORIGINAL.qxd 12.06.2013 09:07 Seite 2makes you independent just outside the front doore upgraded for wood chips at any time3Wood chips3 from the local area 3 for the local community3 independence for generationsSOLARFOCUS is shaping the future with products toserve mankind and conserve the environmentWood chips are a by product of domestic forestry andforest management. This fact makes them into a favou-rable alternative to fossil fuels.Therminator II_Hackgut_EN_06-2013_Therminator II_03_2006_ORIGINAL.qxd 12.06.2013 09:08 Seite 3YOUR benefitBiomass - energy from“stored solar energy”In contrast to fossil fuels, wood as a combustibleenergy source releases almost no sulphur and isCO2-neutral.Heating as part of the natural cycle The CO2 released from burning wood is used tocreate new biomass. Hence the use of wood asan energy source is a worthwhile contribution tothe ecological closed-loop economy.Wood - local energyThe farmer as energy supplier. Every year,through sustainable cultivation of domesticforests, a third more wood grows back than we use.l no dependence on importsl crisis-proofl supports local value creationWood chipsAll types of thinning material are suitable for use as wood chips, but also untreated waste woodand off-cuts from the wood-processing industry. To be able to burn wood chips as efficiently aspossible and free from problems, the water content must be kept low. Fuel specification for wood chipsFuel specification: W 30 to ÖNORM M 71331 kg wood chips has a calorific value of approx. 3,3 - 4,2 kWhThe weight of 1 m³ of wood chips approx. 170 - 280 kgWater content maximum 30 %Optimum water content is between 17% and 25%Important: With a higher water content, the energy yield falls dramaticallyas the resulting steam energy escapes unused through the chimney.430 years of experience with biomass heatingTherminator II_Hackgut_EN_06-2013_Therminator II_03_2006_ORIGINAL.qxd 12.06.2013 09:08 Seite 4makes you independent53 Technology and combustion principle behind the therminator II touchMetered combustion to achieve burning of wood chips with unsurpassed combustion quality. Even when operated at partial loads, the therminator II touch achieves excellent emission values.3 Air supplyThe lambda-controlled secondary air-mixture achieves the highest possible efficiency, even when burning different types of wood chip.3 Downfiring combustion technologyThe unique element of the downfiring combustiontechnology is that the combustion is directed downwards.The firebed (1) is not disturbed.In the patented, funnel-shaped chromium steel castgrate (2), methane is released from the fuel being used(wood distillation). The speed-regulated induced draft(ID) fan sucks the methane (3) in a controlled mannerthrough the grating plate (4) into the fully refractorylined combustion chamber (5). At the peaks of the flames, temperatures up to 1,200°C (6) are generated.This guarantees residue-free utilization of the combustionmaterial. The last combustible fraction residues, which exist in the ash (7), are likewise burnt. Wood distilling technologyl The capacity and firing control optimises the burnerautomatically.l The downburn technology guarantees optimum fuelusage - NO “campfire” remains,NO moving parts in the combustion chamber,NO charred fuel-residues remain in the ashes.l Compact, space-saving constructionl Tested for both operating modes (log wood + pellets)l 30 years of experience in lambda sensor technology YOUR benefits3627451Therminator II_Hackgut_EN_06-2013_Therminator II_03_2006_ORIGINAL.qxd 12.06.2013 09:08 Seite 5Raumtemperatur 1Heizkreis 2 DauerbetriebMHeizkreiseDatum09:11:31Heizkreis 2-5,0 °C20,9 °C20 %26,2 °CVorlauf ISTMischerpositionVorlauf SOLL26,0 °CRaumtemperatur 1Heizkreis 2 DauerbetriebMHeizkreiseDatum09:11:31Heizkreis 2-5,0 °C20,9 °C20 %26,2 °CVorlauf ISTMischerpositionVorlauf SOLL26,0 °CSchematische Darstellung: therminator II6YOUR PRICE ADVANTAGE:All boilers have their electrics installed ex works – the functionality of all components is checked – ready-to-plug delivery with assembled enclosureSophisticated technology in detailHighest efficiency up to 93,3 % 3627451101112131415161798Therminator II_Hackgut_EN_06-2013_Therminator II_03_2006_ORIGINAL.qxd 12.06.2013 09:08 Seite 6makes you independentLegend::1 Lambda sensor2 Autom. ignition via hot air blower3 Charging door4 Safety temperature limiter (STB)5 ID fan6 Heat exchanger cleaning7 Primary air control8 Insert9 Flange for automatic feeding(optionally either left or right)10 Funnel grate11 Large capacity ash chamber12 Back-up battery13 Secondary air ventilation with servo-motor14 Fully automatic cleaning of the stainless steel grate15 Stainless steel loading chamber16 Control - ecomanager-touch17 Fly ash boxl 30 years experience in the development of wood distilling boilers provides you with a perfectlyproven product. l The unique construction of the therminator II touch enables use of wood chips + firewood ina combustion chamber without additional costs.l Perfect combustion through down - draught combustion technology combined with the lambda sensor and the electronically controlled ID fan enables maximum efficiency with minimum emission values. So saving both your wallet and our environment.l The large ash chamber lengthens the intervals between emptying the ash. Long service life of the high-temperature combustion chamber is ensured by the individually mounted, highly compressed refractory plates (no concrete-core chamber).l The heat exchangers are periodically fully automatically cleaned - as standard.l The boiler can be fitted with automatic ignition. Which means: ignition not only occurs automati-cally at the times set by you when using automatic wood chip-fired operation, but also if you fill the boiler with other suitable firewood. l Minimal electrical consumption - only 232 W/h at max. capacity.l Latest control concept together with the simplest operation controls both boiler performanceand firing. Minimum power consumption - 230 V supply.l The purpose of the vibrating motor is to automatically clean the stainless steel grate.7 Efficiency with log wood: up to 94,4 %Therminator II_Hackgut_EN_06-2013_Therminator II_03_2006_ORIGINAL.qxd 12.06.2013 09:08 Seite 78Sophisticated technology in detailThe lambda sensor (1)As the first user of the lambda sensor in boiler engineering (since 1981) SOLARFOCUS hasconstantly extended its technological advance. It is only by siting the lambda sensor insidethe combustion chamber (patented) that the best combustion values and an especially long service life of the lambda sensor can be achieved.Automatic ignition (2)The boiler is automatically ignited by a hot air fan at the times you set. Requirement:Request from heating circuit control system.The Induced draft fan (5)The combustion air needed in the various areas is sucked in by the speed-controlledinduced draft fan. It is controlled by the microprocessor which is built into the control systemby the measuring values determined by the lambda sensor.Heater exchanger cleaning (6)“Christmas Tree” Screws that clean the walls of the heat exchangers at preset periods. Thescrews are closely aligned to the heat exchanger walls, removing any residues and depo-siting them in the ash chamber.Funnel grate (10)The wood chips fall from above into the patented, funnel-shaped chromium steel cast grate.The required wood chip quantity is automatically optimised by the control (dependent on thefuel type).Large capacity ash chamber (11)In the therminator II special attention has been paid to the design of a particularlygenerously sized ash chamber, in order to achieve as long as possible intervals betweenemptying. The high temperature refractory plates are individually mounted in the combusti-on chamberTherminator II_Hackgut_EN_06-2013_Therminator II_03_2006_ORIGINAL.qxd 12.06.2013 09:08 Seite 8makes you independent9Secondary air ventilation with servo-motor (13)The secondary air flap is used to control air flow to the flame tip. This ensures that differentbiomass fuels can be burnt with excellent emission values (especially with fluctuating ope-rating circumstances). The air quantity is specified by the lambda sensor.Backup battery (12)The purpose of the backup battery is, in conjunction with the thermal discharge safety devi-ce, to prevent overheating of the boiler should a power failure occur.Fully automatic cleaning of the stainless steel grate (14)Flange-mounted on the boiler side opposite the ignition fan. The vibrating motor transfersvibrations to the stainless steel grate in adjustable time intervals (approx. 50 vibrations persecond) and cleans this automatically. The connection is established via the boiler powerelement.Stainless steel loading chamber (15)The cone-shaped stainless steel loading chamber (56 cm - maximum length), designed totake 1/2 meter long log wood ensures long burning times in log wood mode.10-years guarantee on loading chamber.Fly ash box (17) The fly ash box was specially designed to reduce deposits in the boiler tube and chimney.In this respect, when wood chips are burnt, the resultant fly ash is separated from theexhaust gas and collected in the box. When the boiler is cleaned, the ash box can be emp-tied using an extraction screw conveyor. Therminator II_Hackgut_EN_06-2013_Therminator II_03_2006_ORIGINAL.qxd 12.06.2013 09:08 Seite 9Agitator diameter dependent on storage room 2 m, 2,5 m, 3,0 m, 3,5 m and 4,0 mOpen length must be matched 1,0 m, 1,5 m and 2,0 mto the storage room and agitatorScrew length 2 m bis 6 m in 0,5 m stepsSchematische DarstellungLegend:1 Progressive leaf springs2 Heavy duty gearbox3 “Open” conveyor channel4 Screw conveyor5 “Closed” conveyor channel6 Gearbox/motor for screw conveyor7 Rotary feeder8 Ball compensator9 Sensor10 Gearbox/motor for wood chip feed11 Wood chip feed10Adaptable - safe - low-noise - robustAgitator diameterOpen lengthScrew length170 mm6745101198Therminator II_Hackgut_EN_06-2013_Therminator II_03_2006_ORIGINAL.qxd 12.06.2013 09:08 Seite 10Bis 4 Meter Durchmessermakes you independent11YOUR benefits“High technology conveying” low-noise – due tointelligent channel and conveyor technologyl only 230 V power supply requiredl minimal power consumption - 232 W/hAgitator diameter to 4,0 m321Therminator II_Hackgut_EN_06-2013_Therminator II_03_2006_ORIGINAL.qxd 12.06.2013 09:08 Seite 11The agitator diameter can be matched to o the room requirementsfrom 2 to 4 metres in 1/2 metre steps.l Agitator (1)The flat-steel agitator carries the wood chips to the room extraction screw conveyor. Progressive leaf springs guarantee efficient emptying of the wood chip storage room. The heavy duty gearbox, which was specially developed for wood chips has an output side braking load of over 27,000 Nm. It is particularly sturdily built and dust-tight to ensure permanent trouble-free operation. The agitator diameter can be matched to the spatial requirements from 2 to 4 metres in 1/2 metre steps.l Screw conveyor/drive unit (3)The drive unit comprises a spur gear (480Nm) and drive motor (230V), which drives the conveyor screw, which is directly connected to the heavy-duty gearbox at the agitator.l Roller link chain (4)With the direct room extraction system, the rotary feeder isdriven by a roller link chain from the drive unit. With downpipe extraction, the rotary feeder is driven by its own drive unit.l Heavy-duty gearbox loadable (2)up to 27,000 Nm12Conveyor technology - High safety standards3241Therminator II_Hackgut_EN_06-2013_Therminator II_03_2006_ORIGINAL.qxd 12.06.2013 09:08 Seite 12makes you independentYOUR benefits13l The rotary feeder (5)is one of the most important safety devices in the boiler. The 4-chamber system separates the wood chip feed from the combustion chamber. It guarantees 100 percent burn-back safety in all operating circumstances.l Both housing halves of the rotary feeder are made from tool steel and have a sloping cutting edge, in order to minimise wear of the rotary feeder.Everything under controlTo ensure trouble-free wood chip transport, the control constantly measures motor power consumption. As soon as a material blockage causes the motor maximum value to be exceeded,the control switches several time to “back”.l The angle compensator (6)enables simple adjustment of the conveyorscrew. The completely metal ball joint hasan inclination angle of +/-21° and a swivelrange of 360°.l Dust-insensitive sensor (7)for the wood chip feed ensures controlledwood chip feed.Info:Automatic extinguishing device (8)The automatic extinguishing device may belegally mandatory in some countries. 8675Therminator II_Hackgut_EN_06-2013_Therminator II_03_2006_ORIGINAL.qxd 12.06.2013 09:08 Seite 13Irrespective ofapplication ...Direct room extraction systemCharging with 3 Front loader 3 Tipper 3 Rear shovel The angle compensator permitscompensation of level differences between the boiler room and storage room.Direct room extraction systemCharging with air injection pump3 convenient 3 no rebuilding necessary 3 nearly complete fillingDirect room extraction system with conveyer screw3 for difficult to access cellar spaces14Charging and storage optionsTherminator II_Hackgut_EN_06-2013_Therminator II_03_2006_ORIGINAL.qxd 12.06.2013 09:08 Seite 14makes you independent... SOLARFOCUS has the answerDownpipe room extraction Charging with blower3 if the storage roomlies above the boilerroomDownpipe room extraction Charging with 3 Front loader 3 Tipper 3 Rear shovel Room extraction system with lifting screw3 to overcome height differences 3 for bridging long distances 3 max. 6 m long 3 max. 21° angle15Therminator II_Hackgut_EN_06-2013_Therminator II_03_2006_ORIGINAL.qxd 12.06.2013 09:09 Seite 1516Intelligent controlEverything controlled by the ecomanager-touchTherminator II_Hackgut_EN_06-2013_Therminator II_03_2006_ORIGINAL.qxd 12.06.2013 09:09 Seite 16makes you independent17Technology of the ecomanager-touchl 7" VGA colour touch display guarantees simple, logical operationl Powerful microprocessorl Energy-saving standby operation (only 4 watts)l A heating circuit (standard) controlled by atmospheric conditions - up to 8 modules are possible (option)l A storage tank charging circuit (standard) - up to 4 modules are possible (option)l A buffer charging control unit (standard) - up to 4 modules are possible (option)l USB interface (standard) for logging actual values on a USB stickl Remote control via Smartphones (standard) l Info messages via e-mail (standard) or via SMS to your mobile phone (option)l Ethernet interface for remote querying (option)l 3 solar circuits which can be controlled (option) - also suitable for high-efficiency pumpsl Fresh water module with or without a circulation pump can be controlled via an extension module (option)SOLARFOCUS control technologyThe intelligent control of your new heating systemTo meet your daily comfort requirements, control is particu-larly important. You control when the heating comes on andhow warm it should be. The fluctuating outside temperatu-res are taken into account, just as your own personal livingrequirements are. If the therminator II touch is used in con-junction with a solar plant, the boiler will only start if therequired heat energy cannot be fully provided by thesolar plant. This prevents any uneconomical boilerstarts. The ecomanager-touch is very easy to use. It ena-bles individual settings and ensures a perfec-tly tailored heating system.Raumtemperatur 1Heizkreis 1 BlockweiseMHeizkreiseDatum 09:11:31Heizkreis 1 -5,0 °C21,2 °C30 %27,2 °CVorlauf ISTMischerpositionVorlauf SOLL27,3 °C... Simply ingeniousPossibility for visualisation onsmartphones, tablets and PCsAt no extra costIngeniously simple ...Therminator II_Hackgut_EN_06-2013_Therminator II_03_2006_ORIGINAL.qxd 12.06.2013 09:09 Seite 17Buffer storage tankl For automatic boilers also, SOLARFOCUS recommends installing a buffer storage tankl Better adjustment to the heat load requiredl The boiler runs continually in optimum operationl Minimises boiler startsl Extends the life cycle of your boilerl Can be perfectly combined with solar plants18Perfectly combined with solar planttherminator II touch with HYKO storage tank and solar planttherminator II touchwith stratified buffer storage tank and fresh water moduletherminator II touch with stratified buffer storage tank, stratified load module, fresh water module and solar planttherminator II touchwith stratified buffer storage tank, drinking water storage tank and solar plantFRISCHWASSER SYSTEMFRESH WATERSYSTEMFRISCHWASSER SYSTEMFRESH WATERSYSTEMFRISCHWASSER SYSTEMFRESH WATERSYSTEMTherminator II_Hackgut_EN_06-2013_Therminator II_03_2006_ORIGINAL.qxd 12.06.2013 09:09 Seite 18makes you independentINNOVATION – ECONOMY – QUALITYWe shape the future with products that serve mankindand protect the environment.SOLARFOCUS is committed to researching, developing, manufacturing and selling environmentaltechnology in the fields of: Biomass heating, Solar systems Storage technology.SOLARFOCUS are one step ahead: The research, development and cooperation with research institutes and prestigious partners has led toour dynamic development. Our products are on offerthroughout Europe. The courses and seminars held ona permanent basis with our partners guarantee personalised advice and professional installers for you.AWARDS :l Young entrepreneur’s Awardl Innovations Award 1995l Nomination for the State Award for Innovationl Voted the leading Upper Austrian company for Brilliant Business Ideasl Pegasus in Goldl Environmental Protection Award of the Upper Austrian Regionl House Technology Award 2004 l Innovation Award “EnergieGenie” 2011l Italian innovation prize for energy-efficient technologies 2012 and many more confirm our philosophy.19Therminator II_Hackgut_EN_06-2013_Therminator II_03_2006_ORIGINAL.qxd 12.06.2013 09:09 Seite 19makes you independent40 kW 49 kW 60 kWPower [kW] 40 49 60Depth without ID fan* [cm] 130 151 151Width* [cm] 67 83 83Height* [cm] 163 163 163Flue pipe DM [cm] 15 20 20Height of flue pipe center [cm] 85 90 90Weight [kg] 622 747 747Water jacket content [l] 126 188 188Filling chamber volume [l] 186 290 290Max. length of logs [cm] 56 66 66Filling chamber door [cm] 42 x 27 56 x 27 56 x 27Backup battery ["] OT 1/2" OT 1/2" OT 1/2"Sensor pockets ["] IT 1/2" IT 1/2" IT 1/2"Draining point ["] OT 1/2" OT 1/2" OT 1/2"Boiler return ["] OT 5/4" OT 6/4" OT 6/4"Boiler flow ["] OT 5/4" OT 6/4" OT 6/4"* Stated dimensions without ignition, induced draught fan and flue pipe.(H) Height(HR) Heightof flue pipe center(D) Depth without ID fan(W) Width11 cmTechnical dataSOLARFOCUS Solar systems - SOLARFOCUS Biomass boilers - SOLARFOCUS Storage technology06/2013Your specialised dealer EN ISO 9001 certified19 94GE NE H M I G U NGLAND STEIERMARKGZ:312 P13/1EN 303-5CEN/TC 57tested state-of-the-art technologyEVERYTHING FROM ONE SUPPLIERSolarLog WoodWood ChipPelletsmakes you independentSolar thermal plants Biomass boilersSOLARFOCUS GmbH Werkstraße 1 A-4451 St. Ulrich/Steyre-mail: office@solarfocus.eu Tel.: +43 (0) 7252 / 50 002 - 0web: www.solarfocus.eu Tel.: +43 (0) 7252 / 50 002 - 10Therminator II_Hackgut_EN_06-2013_Therminator II_03_2006_ORIGINAL.qxd 12.06.2013 09:09 Seite 20