RE-Technology - Battery Crusher System

The standard capacity of this battery crusher and sorting system is 100,000t batteries per year, waste lead batteries (10% acid content) as raw material, the batteries will go through preliminary crushing machine to remove acid, then go to secondary crushing, vibrating screening, hydro-separator, heavy metal removal.water separation. Finally will get the final products lead paste, lead grid, PP plastic and heavy plastic. The plant acid water system is a closed circuit, with pH meter control and discharging system.

• Preliminary Crushing: The batteries are first crushed to remove the acid content. This step helps in separating the acid from the battery components.
• Secondary Crushing: After acid removal, the batteries undergo secondary crushing to further break down the materials.
• Vibrating Screening: This process likely involves separating materials of different sizes through vibrating screens.
• Hydro-separator: A hydro-separator is used for further separation based on density, allowing for the separation of materials like lead paste, lead grids, PP plastic, and he  p,
• plastic.What Is the Purpose of a Hydro Separator?
• Heavy Metal Removal: This step is crucial for extracting heavy metals, such as lead, from the materials.                                                                                                        /
• Water Separation: Separating water from the processed materials, ensuring that the end products are dry and ready for further processing or recycling.
• Plant Acid Water System: The system is designed as a closed circuit with pH meter control, ensuring the acid water is properly managed within environmental guidelines
• before discharge.

• Used battery capacity per hour: 20t/h within acid
• PP productivity and recovery rate: 5,000t/a. 99%
• Lead recovery rate: 98.5%
• Heavy plastic productivity.: 1000t/a
• Lead grid productivity: 300,000t/a
• Lead paste productivity: 400,000t/a