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CCC - Replacement and Custom Catalyst Elements
Through our various proprietary catalyst coating techniques, we can offer toll coating as an option for you. We provide various wash coat and precious metal catalyst formulations and will consider other types of coatings including base metal catalysts. We will assist you in recommending a coating formulation or you may specify your own proprietary formulation.
Replacement Catalyst Elements
CCC manufactures replacement catalyst elements for all OEM sizes and shapes including round, rectangular, octagonal, and custom.
Custom Shapes
CCC customizes elements for a brand new catalyst and existing or aging catalysts. We can make a replacement element for any converter or combo housing. We have made elements as small as 4” in diameter and as large as 48”.
Non-Round and Rectangular Elements
Non-rounded elements pose special challenges to manufacture. Using a brazed round element as a staring point, we can cut away the sections not needed to create a monolithic form that is one solid brick. These are then coated to provide you a catalyst that achieves the best performance possible in legacy housing designs. We manufacture rectangular elements using our folded foil technology yielding an element which is structurally solid and won’t telescope or open bypass channels. This technique of manufacturing elements is very flexible so any square or rectangular element can be produced on short notice.