Cyantron Synergies Private Limited (CSPL)
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CSPLCCCV Chargers For Lithium Ion Batteries

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A CCCV (Constant Current, Constant Voltage) is ideal for small batteries. Initially, the battery is charged at Constant Current. When the battery is nearly full, its voltage reaches the Constant Voltage setting of the charger, and the current decays exponentially as the battery gets a finishing charge. In a small battery, the charger voltage is divided pretty much equally among the cells within it. For example, when charging a car battery, the Constant Voltage of 13.5 V is applied to the 12 V battery, each of the 6 cells within it getting about 2.25 V. If any cell is more charged, its voltage will be a bit higher, taking away some voltage from the other cells: for example, if one cell is at 2.5 V, the other cells will be, on the average, at 2.20 V.

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In a high voltage battery, though, one with many cells in series, there is a much greater chance that the overall pack voltage is not evenly divided among its cells. A battery with 10 LiFePO4 cells in series (whose maximum voltage is 3.6 V) may very well have a total voltage of 36 V. But there`s no telling if some cells may be at 5 V, while others at 3.2 V. LiIon cells do not deal well with overcharging; once charged, they cannot take more current as the other cells in series get their needed charge. Their voltage raises rapidly once charged, so it`s very easy to bring their voltage too high.?