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TechnionModel TEC152 - Controller

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Everything comes together in TEC152. It is a high-performance controller with a comprehensive I/O set of 73 ports. For this product, we implemented full support for 12V systems and both voltage and current controlled valves. The design of the controller allows customers to add a customized I/O board inside the IP67 enclosure. This sets TEC152 apart from other controllers on the market and provides our customers with maximum versatility.

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Outstanding control features
Have you ever felt that your machine could be more productive and user-friendly if you had more calculation power in your control system? Are the response times of critical functions slower than they could be because the CPU is occupied with simple routine tasks? TEC152 is the answer to your problems. With it, you will be able to utilize DSP libraries and floating point variables without sacrificing response times and with the multitasking features of CODESYS V3 you will be able to manage your application in different time layers and control the priority of tasks. The processing capacity of the controller is outstanding and time-critical functions have been allocated their own separate block in the hardware layer. Control functions cannot get any better!

Customize your product
Do you want to integrate a special feature into your controller to differentiate or protect your application on the market? Would you like to add a special interface for a sensor or a communication port? TEC152 makes this possible. The design of the controller supports the installation of a customized I/O board, and we have reserved a space for two sealed M12 connectors on top of the aluminum cover for interfacing with the board. The controller can be designed based on your specifications or we can help you specify the ideal solution to match your requirements. It is also possible to put your brand on the controller and turn TEC152 into your special product. Please contact a local Technion sales office with your ideas so that we can design together a solution that meets your needs.

True 12V/24V design
TEC152 is fully functional in both 24V and 12V systems as a standard feature without any configuration or separate order codes required. Just plug the controller in the battery voltage system and it will work even during cranking (voltage drops during start-up). Typically 12V systems need a higher current for hydraulics control than 24V systems. We took this into account and created a configurable 1A or 2A current feedback range without loss of resolution. We also designed all the digital inputs with scalable threshold voltage levels, ensuring 100% compatibility with 12V machines. The system has a guaranteed and stable 12V sensor supply during voltage drops. Feel free to use TEC152 in both voltage versions with full compatibility and without any functional risks.

Suitable for all machines, perfect for mobile cranes
The I/O configuration of the TEC152 hardware has been designed to meet the requirements of various machines by implementing features such as full support for both current and voltage controlled (Sauer-Danfoss) valves. This is especially important in crane applications where both options are typical and need to be supported in the same controller unit. When combined with the xCrane application, TEC152 offers you an all-inclusive crane control solution. xCrane is an open application developed by Technion which provides fully functional crane control features for both valve types. Although TEC152 is an excellent tool for controlling cranes, it remains a general-purpose controller that can be used with almost any machine.

CPU: MPC5674F
Memory: FLASH 4MB, for CODESYS application 2MB
Data FLASH 16MB, for CODESYS application 9.5MB
RAM 1.25MB, for CODESYS application 0.75MB
Retain memory 3.5kB, for CODESYS application 3.5kB
Supply voltage range: 9V - 32V (operational overvoltage 36V)
Supply current, logic: 0.3A
Supply current, outputs: 20A, max
Housing: Aluminium 215 x 200 x 45 (W x L x H)
Temperature range, operating: -40...+75°C
Temperature range, storage: -40...+85°C
Protection: IP67
Connectors: 121 Positions (Tyco Sealed MQS/JPT 1241434-1)
M12 (2pcs) reserved for I/O extension
CAN x 4pcs: ISO 11898-2
Serial: RS-232
Electrical requirements: ISO 16750-2
Mechanical requirements: ISO 16750-3
Climate requirements: ISO 16750-4
Automotive EMC directive: UNECE regulation No.10
Construction machinery - EMC: EN 13309:2010
Agricultural and forestry machinery - EMC: EN ISO 14982:2009
Earth-moving machinery - EMC: ISO 13766:2006
Application development environment: CODESYS V3