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National Alternative Fuels Training Consortium (NAFTC)
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Electric Drive Vehicle Automotive Technician Training

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This course is designed to provide participants with a comprehensive understanding of electric drive vehicles and their distinct differences from traditional vehicles with combustion engines. The training offers insights into the various powertrain configurations of electric vehicles, focusing on the operation, testing, and diagnostics needed for motor-generator systems. Participants will gain technical knowledge about the different types of EV direct current (DC) and alternating current (AC) converters and how these components operate within both high and low voltage systems. Key modules cover the intricate communication networks in electric vehicles that link various systems to the power management electronic control unit (ECU). The program includes hands-on procedures for detecting battery leaks in hybrid battery systems and managing high-voltage cables. Additionally, the curriculum addresses the nuances of EV charging protocols and troubleshooting. Completing this training is beneficial for those preparing for the ASE L3 certification test.
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Available for groups only, this course provides participants a solid foundation of information with electric drive vehicles and their difference from conventionally-fueled vehicles. The course covers powertrains for different types of electric vehicles. It explains motor-generator operation, testing, and diagnostic equipment. It details EV direct current (DC) and alternating current (AC) converters in the various high and low voltage electrical systems in EVs.

It explains various systems in an EV and how they communicate to the power management electric control unit (ECU). Participants will learn battery leak detection procedures of hybrid battery packs and high voltage cables. They will learn the different levels of electric vehicle charging and how charging issues are diagnosed. The information covered in the course can aid participants in the ASE L3 certification test.

After completing this course, participants will be able to:

  • Describe the different types of electric vehicle powertrains.
  • Explain safety rating systems for electrical meters and leads.
  • Understand EV direct current (DC) to DC converters and vehicle charging.
  • Recognize how different systems communicate to the power management electric control unit (ECU).
  • Conduct high voltage battery testing.
  • Explain different battery cell chemistries and systems.
  • Know how an inverter converts DC to AC and AC to DC.
  • Identify high-voltage (HV) components.

Modules:

  • Introduction to hybrid electric and other alternative fuel vehicles
  • Hybrid batteries and battery diagnostics
  • Chevy Volt operation, testing and diagnostics
  • System main relays, and controllers that operate them
  • Isolation fault detection motor testing and diagnostics