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KONCAR - Expert Motor Condition Monitoring System (EMCM)
EMCM is a compact monitoring system that detects key motor faults such as damage of stator and rotor windings and shaft and bearing damages. It also monitors key motor values - vibration, current and temperature. The solution uses high resolution patented method for fault detection which enables predictive maintenance and so significantly expands the life time of medium and high voltage motors. Thanks to EMCM system, critical industrial applications run by motors are more effective managed and maintenance periods are optimized.
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EMCM solution can be implemented with any motor type. The solutions protects and increases the productivity with:
- Asynchronous motors
- Three-phase motors
- Synchronous motors
- Motors for hazardous areas
- Gear motors
- High-torque motors
EMCM system uses multiple advanced methods:
- DMFM fault detection method with 200 times higher resolution in fault detection than commonl used CSA method
- Smart trending which estimates the time in the future when a machine might experience failure, which makes it perfect for maintenance planning and site operators
- Automatic reports where key machine information is sent to different people that need quality information
Easy Implementation
- sensor and system implementation performed with minimum interference in machine operation
- measurement of key parameters according to customer’s specific needs
- applied to cage rotors and rotors with winding and slip rings
- can be upgraded to motors of all sizes
Connectivity
- system can be integrated with other systems like SCADA using standard industrial communication
- fast processing of the most demanding machine parameters
- integration of multiple user accounts into one user application
- Innovative technology which connects local HMI, database for long term archive and web server for a compact product
User Friendly
- intuitive data presentation and remote access using standard Internet browsers
- automated report generation with all relevant information on machine status
Smart Functions
- verified in various industrial applications based on FEM simulations and implemented into a patented system
- Based on restrictive class data archive the system enables real trending which is a more reliable form of predictive monitoring