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BHU ALMAWATECHModel GMR - Gas Mixed Reactor

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The Gas Mixed Reactor (GMR) by ALMAWATECH GmbH is engineered for superior anaerobic degradation of organic compounds, particularly those with high organic load and limited salt concentration. This system transforms organic materials into methane and carbon dioxide, optimizing biogas production. The GMR excels in treating effluents like those from sugarbeet washing, which contain high levels of degradable organic substances and calcium salts. A critical feature of the GMR is its ability to prevent calcium carbonate crystallization on reactor equipment, such as stirrer blades, enhancing operational efficiency. The reactor achieves optimal mixing by compressing biogas and recirculating it to the reactor’s center, ensuring continuous and reliable performance even during intensive sugar campaigns. Technologically advanced and compact, the GMR is available in both enamel and stainless steel configurations, utilizing piping made from standard 1.4571 stainless steel. It handles volume flows between 50 and 250 m³/h, with loading rates typically ranging from 9 to 12 kg COD per cubic meter per day. With a proven process established in the sugar industry and multiple successful installations, the GMR represents a robust and efficient solution for industrial biogas production.

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Anaerobic degradation of organic compounds is very efficient for highly loaded well degardable organic compounds with limited salt concentration. Organic ingredients are transformed into methane and carbon dioxide.

Effluent from washing of sugarbeets is highly loaded with well degradable organic substances and calcium salts at the same time. During degradation calciumcarbonate is formed, tending to crystallize inside the reactor on the equipment. Especially stirrers are affected, when salts crystallize on the blades.

Our gas-mixed-reactor (GMR) compresses the biogas and leads it back to the center of the methane reactor. Consequently, good mixing is achieved, while the equipment is not affected, operating well within the sugar campaign.

This technology is well established in the sugar industry. In the last three years, we have equipped three sites with new gas mixed reactors and the additional equipment.

  • Volume flows between 50 and 250 m³/h for each system.
  • Loading usually 9 to 12 kg COD/ (m³ x d).
  • Reactor in emaille or stainless steel.
  • Piping usually in 1.4571.
  • Reliable operation.
  • Compact design.
  • Approved process.
  • Three references for BHU.