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(NUTECModel MaxBlock - High Temperature Insulating Blocks

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MaxBlock Modules are a versatile solution for high-temperature insulation needs, catering to demanding thermal applications across various industries. Utilizing advanced fiber manufacturing and processing technologies, these modules are available in several configuration options and attachment methods to suit diverse requirements. They come in four different temperature grades: 2200°F, 2300°F, 2600°F, and 3000°F, offering flexibility for various industrial needs. The MaxBlock Modules utilize spun blanket feedstock to ensure superior strength, allowing for easy installation and secure attachment in interior surfaces of furnaces and kilns. Installation systems like Weld Tite, Stud Tite, Nut Tite, and H & U Anchor offer different levels of installation flexibility, security, and compatibility, including the ability to work around lining penetrations or integrate with existing furnace infrastructure. They cater to industries such as steel, aluminum, ceramics, glass, oil and gas, power generation, and foundry, providing robust insulation solutions while enhancing energy efficiency and process reliability.
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The MaxBlock Module system is a versatile family of high temperature insulating blocks which are manufactured by combining the latest technologies in fiber manufacturing, processing, and attachment hardware designed to yield a variety of options to fit almost any high temperature requirement.

MaxBlock Module system is available with several module attachment methods and blanket configuration options. All MaxBlock Modules are manufactured utilizing spun blanket feedstock which results in superior strength during installation and while in service.

MaxBlock Modules are easily and quickly secured to the interior surfaces of all types of high temperature furnaces and kilns.

The MaxBlock Module system is offered in four different temperature grades:

  • MaxBlock 2200 Modules are a Low Bio Persistent (LBP) 2200°F (1200°C) rated product
  • MaxBlock 2300 Modules is Refractory Ceramic Fiber (RCF) based and rated to 2300°F (1260°C)
  • MaxBlock 2600 Modules is Refractory Ceramic Fiber (RCF) based with an enhanced chemistry for applications up to 2600°F (1425°C)
  • MaxBlock 3000 Modules utilize Polycrystalline Wool (PCW) for use in applications up to 3000°F (1650°C).
  • MaxBlock 3000 Hybrid Modules use Polycrystalline Wool (PCW) in combination with 2600 Refractory Ceramic Fiber for use in applications up to 2800°F (1540°C)

Serpentine

Folded Serpentine pleats of blanket compressed and banded together to achieve the required density

 
Temperature Rating
  • 2200°F (1200°C) Low Bio Persistent Chemistry
  • 2300°F (1260°C) Refractory Ceramic Fiber
  • 2600°F (1425°C) Refractory Ceramic Fiber [Enhanced Chemistry]
 
Standard Density (PCF)
  • #8, #9.3, #10, #12
 
Standard Sizes
  • 3”- 12” thick x 12” x 12”
  • 3”- 12” thick x 12” x 24”

Folded “U” shape pleats of blanket compressed and banded together to achieve the required density

 
Temperature Rating
  • 2200°F (1200°C) Low Bio Persistent Chemistry
  • 2300°F (1260°C) Refractory Ceramic Fiber
  • 2600°F (1425°C) Refractory Ceramic Fiber [Enhanced Chemistry]
 
Standard Density (PCF)
  • #8, #9.3, #10, #12
 
Standard Sizes
  • 3”- 12” thick x 12” x 12”
  • 3”- 12” thick x 12” x 24”

Folded “U” shape pleats of blanket compressed and banded together to achieve the required density. Arranged and cut to achieve an “L” shape module

 
Temperature Rating
  • 2200°F (1200°C) Low Bio Persistent Chemistry
  • 2300°F (1260°C) Refractory Ceramic Fiber
  • 2600°F (1425°C) Refractory Ceramic Fiber [Enhanced Chemistry]
 
Standard Density (PCF)
  • #8, #9.3, #10, #12
 
Standard Sizes
  • 3”- 12” thick x 12” x 12”
  • 3”- 12” thick x 12” x 24”

Edge grained 2” pleats of fiber which are held together with banding or fiber glued together

 
Temperature Rating
  • 2200°F (1200°C) Low Bio Persistent Chemistry
  • 2300°F (1260°C) Refractory Ceramic Fiber
  • 2600°F (1425°C) Refractory Ceramic Fiber [Enhanced Chemistry]
  • 3000°F (1650°C) Polycrystalline Wool Chemistry
 
Standard Density (PCF)
  • #8, #9.3, #10, #12
 
Standard Sizes
  • 3”- 12” thick x 12” x 12”
  • 3”- 12” thick x 12” x 24”