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PowerStar - Model HPS40-2 -High-Voltage Connectors
In cooperation with well-known OEMs, Hirschmann Automotive developed a future-oriented system: The HIRSCHMANN AUTOMOTIVE PowerStar high-voltage connectors. The innovative solutions fulfill highest quality requirements and comply with global automotive standards. The HIRSCHMANN AUTOMOTIVE PowerStar 40-1 and the new generation HIRSCHMANN AUTOMOTIVE PowerStar 40-2 are particularly impressive due to their optimized design and low weight. The connectors are watertight and fully efficient even at high temperatures – thus ensuring safe operation even under harsh environmental conditions. The systems are easy to assemble, have an integrated interlock and a circumferential shield transition for secure connection and disconnection.
- compliant with automotive test specification LV 214 & USCAR*
- watertight according to IP6K9K
- easy assembling
- integrated interlock
- 360° shielded connection
- low shield contact resistance
- high current load at high ambient temperatures
- robust design
The HCT4 contact system is an in-house development by Hirschmann Automotive. Device connections can be implemented in different variants on request. Multiple connections with optimized installation space are also possible.
PARAMETERS: HPS40-2 (2+2 way)
- Current Class: current class 1 and 2 connector
- Applications: auxiliary units
- Number of Pins: 2 (high voltage) + 2 (HVIL optional)
- Operating Condition: U = 1,000 VDC
- Voltage Class:
- Class B according to ISO 6469-3:2011
- 60 VDC < U ≤ 1,000 VDC
- 25 VAC < Ueff ≤ 707 VDC (15-150 Hz)
- Ambient Condition: -40° C to +140° C
- Maximum Altitude: 4,000 m
- Maximum Current Load: 64A at 80° C (6,00 mm2), see deratings product specification
- IP-Degree of Protection: IPXXD (unmated), IPXXB (mated)
- Watertightness: IP6K9K, IPX8
- EMC Performance (6.00 mm2):
- until 30 MHz < 1 mΩ/m
- > 75 dB (10 kHz to 500 MHz)
- > 65 dB (500 MHz to 1,000 MHz)
- Shielded Area: 360° circumferential
- Shield Contact Resistance: < 2 mΩ (total from sheathed cable until aggregate housing)
- Vibration Strength 2: according to LV214/215 - PG17 (without fixation point)
- Vibration Strength 3: according to LV214/215 - PG17 (first fixation point at < 200 mm)
- Vibration Strength 4: according to LV214/215 - PG17 (first fixation point at < 200 mm)
- Mating/Unmating Force: < 65 N
- Secundary Lock System: activating force < 40 N, no accidental opening possible
- Koshiri Safety: yes
- Polarization/Coding: incorrect insertion force < 200 N
- CPA System: operating force < 30 N
- HVIL System: min. 1.0 mm (nominal 2.0 mm), leading
CONTACT SYSTEM INFORMATION
- Contact System: HCT4 (4.0 mm round terminal), Ag, crimped
- Material/Surface: Cu-Leg., CuNiSi,Ag
- Connector: crimped
- Mating Cycles: max. 50 cycles
CUSTOMER-SPECIFIC INFORMATION
- Cable Cross Section: 2.5 mm2; 4.0 mm2; 6.0 mm2 as MCC and SCC solutions
- Contact Carrier Codings: A, B, C, D, Z