Dongguan Gemwell Machinery Co., Ltd.

GemwellHorizontal Taping Machine for Flat Transformer Cable

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Application for Winding wires such as motors, generator, transformer etc. flat or round cable: Round conductors range:  Ø1mm- Ø6mm; Rectangular conductors range:  typically from 3.0mm x 1.0mm – 15.0mm x 5.0mm. Tape: Mica tape, Teflon tape, BOPP, Mylar tape, Polyimide tape, Polyester Film, Nomex, Kapton etc. tape..

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Horizontal Taping Machine Description:

  • Payoff DIN400-630
  • Horizontal double layer taping machine
  • Caterpillar capstan
  • Self-traversing Takeup DIN400-630
  • PLC control system with color touch screen

Horizontal Taping Machine Advanced function (Optional):

  1. High speed pad type tape or high capacity bobbin type tape
  2. Different Payoff and takeup
  3. Electro magnetic clutch or Hystereisis clutch
  4. Serve motor with serve controller
  5. Remote Diagnostic Facility
  6. Testing equipment such as laser gauge, spark tester etc.
  1. Payoff
  • Tension controlled by electromagnetic brake and precise tension control device.
  • Equipped with a dancer Wheel Φ250mm, ensure constant conduct tension from start to end.
  • Raise and lower bobbin hydraulically.
  • Lock bobbin pneumatically.
  • Operation easily and comfortable.

2. Horizontal taping machine

  • PLC control system, operated by touch screen.
  • Bi-directional for each tape head rotation.
  • Speed up to 2000RPM.
  • Special design for tape, pad type or spool type tape both available.
  • Each taping head driven by individual motor and inverter, ensure constant pre-set tape tension from start to end of the tape spool regardless of its size.
  • Special design for roller, avoid tape deformation, coat wire close and smooth, ensure product stabilized performance and superior consistency

3. Caterpillar capstan

  • The grip is provided by the upper belt track closing down pneumatically onto the lower belt track with the conductor in-between.
  • Clamping pressure can be adjustable
  • A counter with encoder is fitted to the output side of the caterpillar to enable precise batch length measurement of the taped product.

4. Self-traversing takeup, with PLC control system + HMI

  • The bobbin is traversed from side to side at the pre-set rate programmed by the operator via a linear drive system to provide uniform layering.
  • Controlled from an operator HMI panel and push buttons mounted on the end of the machine.
  • Raise and lower bobbin hydraulically.
  • Lock bobbin pneumatically.
  • Operation easily and comfortable.

5. PLC control system with color touch screen

  • Monitor taping process such as Line speed, batch count, tape tension, tape pitch etc.
  • Clockwise or anti-clockwise taping rotation
  • Wire broken detectors.
  • Tape broken detectors.
  • Alarm and Recipe system.
  • Suitable materials Mica tape, Teflon tape, BOPP, Mylar tape, Polyimide tape, cotton paper
  • Rotate speed MAX2200rpm, or customized
  • Round cable Ø1mm- Ø6mm;
  • Rectangular conductors range: typically from 3.0mm x 1.0mm – 15.0mm x 5.0mm.
  • Taping direction S/Z (Bi-directional head rotation)
  • Taping pitch overlapping 0~67%, program setting
  • Tension element Electro-Magnetic clutch / Hysteresis clutch (optional)
  • Control system PLC automatic control system + HMI color touch screen
  • Taping driving Frequency inverter motor/ Servo motor (optional)