Zhejiang BW Industry Co., Ltd

BW-IndustryPolyether Ether Ketone (PEEK) Wire

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PEEK wire can be stabilized at high voltages due to their excellent electrical properties. The specific high voltage resistance varies depending on the diameter of the cable and the thickness of the insulation.

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With the rapid development of new energy electric vehicle technology, 800V or 1200V drive systems are becoming the focus of attention for major manufacturers. one of the key challenges for 800V motors is the stability of flat winding wires at high voltages.

To solve this problem, one of the most popular solutions is to use peek wire coating instead of traditional thick enameled wires.

In comparison, PEEK extruded flat wire is not only a simpler production process, but also a more stable product. It does not require multiple coats and baking to achieve excellent pressure resistance. In addition, the flat wire is able to withstand repeated bending without breaking when processing hairpins.

With many years of experience in the development and production of motor magnet wire, the BW material company, through the tireless efforts of its R&D and technical teams, has succeeded in developing PEEK insulated wires with high-temperature resistance, high flame retardancy, power up high-voltage mobility, radiation resistance, and excellent mechanical properties. This is a revolutionary success, and this new breakthrough provides a more reliable and stable solution for high voltage drive systems for new energy motors.

To increase the driving range of electric vehicles and reduce battery charging time, improving motor efficiency is key. Currently, the industry is moving towards higher performance electric motors, with voltages increasing to 800 to 1200 volts. Improving motor design, using lighter potting compounds and sealants, and manufacturing miniaturized and lightweight components are becoming increasingly important.


To solve this problem, one of the most popular solutions is to use peek wire coating instead of traditional thick enameled wires.

In comparison, PEEK magnet wire is not only a simpler production process, but also a more stable product. It does not require multiple coats and baking to achieve excellent pressure resistance. In addition, the flat peek wire is able to withstand repeated bending without breaking when processing hairpins.

With many years of experience in the development and production of motor magnet wire, the BW material company, through the tireless efforts of its R&D and technical teams, has succeeded in developing PEEK insulated wires with high-temperature resistance, high flame retardancy, power up high-voltage mobility, radiation resistance, and excellent mechanical properties. This is a revolutionary success, and this new breakthrough provides a more reliable and stable solution for high voltage drive systems for new energy motors.

The following is the general high voltage resistance of PEEK Wire/PEEK Cable:

  1. Low diameter wire (e.g. 0.10 mm): can withstand high voltages ranging from hundreds to thousands of volts.
  2. Medium diameter wire (e.g. 0.50 mm): can withstand high voltages of 5,000 volts or more.
  3. Large diameter wire (e.g. 1.00 mm and above): can withstand high voltages above 10,000 volts.