Assembly of High-Voltage Cables Services
We assemble high-voltage connectors and high-voltage cables according to the VDA standard, which safely transmit the corresponding currents and control the applied voltages. The production of prototypes in small quantities up to 50 pieces is just as much a part of our day-to-day business as series production in large numbers. We therefore rely on the low volume high mix. In cooperation with the customer, we develop individual solutions if no samples are available yet. Components from well-known manufacturers such as Amphenol or Hirschmann are used for high-voltage cable assembly. Finally, the high-voltage assemblies are checked using a fully automatic high-voltage tester (quality assurance of the HV components).
Combine high-voltage connector systems and high-voltage cables from different manufacturers according to your needs. Whether as a “pigtail” or a pre-assembled cable set.
We assemble cables for the on-board network of various commercial and transport vehicles. Our clients benefit from expert advice and the complete design of the high-voltage cabling. We also take on the serial production of cabling systems for rough areas of application.
- Production according to VDA guidelines, tests according to LV 123
- Sample deliveries in a short time
- Fast reaction times
- Processing of cables from the brands Huber + Suhner, Coroplast, LEONI or other brands according to your specifications up to cross-sections of 120 mm² and a temperature resistance of up to 180°C
- Processing of HV-connectors with IP67 / IP6k9k, for a temperature range from -40° C up to 140° C and for currents up to 750 A / 1,000 V in different embodiments
- Documentation plans of the cabling concept for follow-up orders
- Material procurement and stockpiling
We work on two press systems: hydraulic presses (HV crimp press), with a capacity of up to 15 tons and an eccentric press with 20 tons press force. This equipment also allows crimping with corresponding crimping dies from 120 to 400 square millimetres, for predominantly unshielded cables. The tool geometry ranges from hexagonal to semi-circular with a dimple to WM shape.