MachineHealthCare Program
Based on the principle of “The more electric motors and its drive systems (EMDS) are efficient, the less energy it consumed”, the power supply companies will generate relatively less pollutants and by-products. Therefore, all parties concerned contribute to conserve the environment and to enhance sustainable development.
Wasteful energy practices are common and present i...
Wasteful energy practices are common and present in day-to-day operations. But sometimes had been ignored and it cost your company million of pesos every year in wasteful energy consumption.
We had conducted an energy audit in one of the sugar mills in Negros Occidental early October 2013. Sample of motor electrical parameters are shown in Figure 1.
Figure 1 - Same pump capacity but different motor HP/kW ratings
Originally, F-Mill Scrubber Pump #1 was driven by a 75HP/55kW, but the motor burnt more frequently and maintenance engineers replaced with 100HP/75kW instead. F-Mill Scrubber Pump #2 is seldom used because it could hardly cope-up with the load. Based on the data, motor-pumps drawn almost 60% of its rated kW and therefore less efficient. Pump#1 and Pump# 2 consumed 237,363 and 235,551 kWhr, respectively. A lot of power wastage for these pumps.
“This valuable information gave us a solution on how to save more energy, and increase equipment reliability & uptime.”
MachineHealthCare ™ (MHC) Program is a maintenance contract that focuses on energy efficiency (EE) improvement for electric motors & its drive systems (EMDS). The program concept is to manage your maintenance while your company focuses on its core business – producing products. Is your management willing to invest on diagnostic instruments to help you perform your responsibilities? If yes, this program may not suit your needs. Honestly, it requires a lot of justifications on your part before they invest on it. However, if your management is looking for energy conservation, consider this program.
If your management is reluctant to invest on diagnostic instruments & training but willing to invest on energy efficiency improvement, this program will help your company increase their profits, accelerate your career, and give you peace of mind. And we guarantee it!!
ALPS MSI had been in energy audit business focus on EMDS since 2010 working with International Copper Association of South East Asia (ICASEA) based in Singapore, and International Finance Corporation (IFC) through CleanEnergy Solutions International (CSI).
Energy Audit is the heart of MachineHealthCareTM Program. It will identify energy efficiency measures (EEMs) in your facility. Again, minor efficiency improvements can lead to sizeable bottom-line savings.
The multiple benefits of energy efficiency improvement
The energy audit report identifies EEMs and establish kilowatt baseline as our reference for guaranteed savings or key performance area of the contract. We shall submit details of EEMs for your approval prior to implementation. You may choose below which MachineHealthCareTM Program will suit your budget.
1) MachineHealthCareTM Light Program Scope of Works: Supply labor, use of basic tools & instruments, and technical supervision for the implementation of preventive maintenance of EMDS, and no-cost & low-cost EEMs.
- Term and Condition:
- A minimum one (1) year contract
2) MachineHealthCareTM Premium Program Scope of Works: Supply labor, use of basic tools and diagnostic instruments, and technical supervision for the implementation of preventive maintenance of EMDS, no-cost & low-cost EEMs, less investment cost EEMs, Insenergy Program, M/Diagnostic Services, and 24/7 Energy Tracker that will be installed in your motor control centers (MCCs) to monitor performance of electrical parameters (kW, kWHr, Voltage, Amperage, & Power Factor). We guaranteed savings on implemented EEMs or money back.
- Term and Condition:
- A minimum three (3) years contract
3) MachineHealthCareTM ESCO Program Scope of Works: Supply labor, use of basic tools and diagnostic instruments, and technical supervision for the implementation of preventive maintenance of EMDS, no-cost & low-cost EEMs, less investment cost EEMs, capital intensive investment cost EEMs, Computerize Motor Rewinding (CMR), Insenergy Program, M/Diagnostic Services, and 24/7 Energy Tracker that will be installed in your motor control centers (MCCs) to monitor performance of electrical parameters (kW, kWHr, Voltage, Amperage, & Power Factor). We guaranteed savings on implemented EEMs or money back.
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